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15

P/N 1011139 Rev. G 11/15

REPLACEMENT PARTS

 Item Part No.  Description 

Qty.

 Item Part No.  Description 

Qty.

 Item Part No.  Description 

Qty.

0506248  Top Heat Shield 

1

2100253  1/4 Shaft Knob 

2

0012628  End Housing Cover Assy.  1

1001418  Compression Label 

1

 

 

End Housing 

1001419  Label, Crown 

1

1001420  Label, Heel 

1

7000825  Tension Spring Kit, 4-Pack  -

8  2150317 Cam 

4

0506244  Right Cam Bracket 

2

10  308P143*  Hex Nut #8-32 

-

11  0506067  Bearing Retainer 

2

12  2150285  Single Groove Bearing 

6

 

7000777  Bearing, Two-Pack 

-

13  0504320  Spacer, .781” x 1.125” 

6

14  7000542  Rocker Switch, 250VAC  1
 

 

Green Indicator

15  1001390  Control Label 

1

16  4051005  Receptacle, 250VAC, 15A  1
17  7000824  Control Board Kit 

1

 

 

(Incl. #52)

18  0012627  Control Housing Cover 

1

19  1001423  Compression Label 

1

 

 

Control Housing

20  2110197  Steel Clip 

2

21  0012630  Drive Motor Assy. 

1

 

 

(Incl. #24) 

22  2150320  Chain, HCT 

1

23  2150181  1/2” Bore Sprocket 

1

24  2150295  .395 Bore Sprocket 

1

25  7000819  Chain and Sprocket Kit  1
 

 

(Incl. #22, 23 & 24)

26  7000820  Hardware Kit 

1

 

 

(Incl. #10, 11, 12, 13, 23,

 

 

100 & 101)

27  308P203  Screw, #8-32 with Washer  -
28  4051010  Solid State Relay, 50A 

1

29  4010187  Transformer, 240V 

1

30  4010221  Cap-MP, Motor Run 

1

31  1001421  Wiring Diagram 

1

 

 

(not shown)

32  4070154  Varistor Board 

1

33  4060355  Terminal Block, 3-Pole 

1

34  4000201  Axial Fan, 200/230V 

1

35  4030332  Hi-Limit Thermostat 

1

36  7000810  Thermocouple, Type K 

1

 

 

3/16” Dia.

37  0400354  90° Strain Relief Elbow  1
38  0700737  Power Cord Assy. 

1

 

 

250V, 20A (9210316 only) 

 

0700543  Power Cord Assy. 

 

 

250 V, 16A (9210317 only)

39  7000809  Platen Kit 208 VAC 

 

 

(9210316 only) 

 

7000873  Platen Kit 230 VAC 

 

 

(9210317 only)

40  0021659  Butter Roller 

1

41  7000811  Butter Wheel Kit 208 VAC  1
 

 

(Incl. #40) (9210316 only) 

 

7000852  Butter Wheel Kit 230 VAC  1

 

 

(Incl. #40) (9210317 only) 

42  0506221  Release Sheet Bracket 

1

43  212P220*  Spacer, .50” 

-

44  325P104*  Flat Washer, 1/4” 

-

45  325P195*  Mach. Screw, 1/4”-20 

-

46  7000812  Outer Base Kit 208 VAC  1 

 

 

(9210316 only) 

 

 

7000853  Outer Base Kit 230 VAC  1 

 

 

(9210317 only)

47  308P157*  Screw, #8-32 x 3/8” 

-

48  0506232  Base Inner 

1

49  0900297  Bun Stop 

1

50  1001023  Label, Caution Hot 

1

51  308P120*  Mach. Screw, #8-32 x 5/8”  -
52  304P105*  Hex Nut, #4-10 

-

53  0200302  Base Gasket, 19.13” Lg.  2
54  0200301  Base Gasket, 14.26” Lg.  2
55  0012651  Top Cover Assy. 

1

56  0800427  Wire Belt, Crown Side 

1

57  0800429  Wire Belt, Heel Side 

1

58  300P123*  Retaining Ring 

1

59  7000813  Tensioner Assy., 2-Pack 

1

60  0506256  Heater Cover 

2

61  0400419  Aux. Heater Insulation 

2

62  7000897  Silicone Belt, 2-Pack 

-

63  0506258  Thermocouple Bracket 

4

64  4030425  Aux. Heater, 208 VAC 

 

 

(9210316 only) 

 

4030428  Aux. Heater 230 VAC 

 

 

(9210317 only)

65  0506237  Bun Compression Plate  2
66  7000816  Slide Rail Kit 

2

 

 

(Incl. #97 & 98)

67  7000815  Aux. Thermocouple Kit 

1

68  7000798  Release Sheet, 3-Pack 

-

 

 

(not shown) 

69  308P103*  Mach. Screw, #8-32 x 1/4”  -
70  7000827  Slider Plate Kit (2-Pack)  -
72  0506243  Cam Bracket, Left 

2

73  040P119*  Bushing, Shorty 5/8” 

-

74  2150319  Cam Shaft, End Housing  1
75  7000814  Sprocket, 1/2” Bore Kit  1
 

 

Four Pack

76  3080203  Screw, #8-32 x 3/8” 

46

77  2150318  Cam Shaft, Control 

1

  

Housing

78  2150323  Drive Shaft 

1

79  0021737  Center Support 

1

80  0506259  Front Cover, Center Support  1
81  0506254  Back Door 

1

82  0800425  Wire Bun Chute 

1

83  0506262  Top Cover, Center Support  1
84  0021724  Bearing Bracket and 

2

 

 

Spring Guide, Right

85  0506241  Tensioner Plate, Left 

2

86  0021738  Idler Support Bracket, Left  1
87  7000817  Roller, 2-Pack 

2

88  2150321  Idler Shaft, Small 

2

89  0506261  Idler Support Cover, Right 1
90  0012623  Idler Bearing Assy., Right  2
 

 

(Incl. #92)

91  0012622  Idler Bearing Assy., Left  2
 

 

(Incl. #92) 

92  0600141  Compression Spring 

4

93  325P176*  Screw, Flange Hex  

-

 

 

Head Cap

94  325P163*  Screw, 1/4”-28 x 5/16” 

-

95  7000818  Roller Sprocket Kit 

1

96  0506260  Idler Support Cover, Left  1
97  308P181*  Screw, #8-32 x 3/8” 

-

98  308P145*  Acorn Nut, #8-32 

-

99  306P130*  Hex Nut, #6-32 

-

100  0504321  Spacer, .503” x .69” x .06”  1
101 2120164  Spacer, .503” x .69” x .359” 1 

102  0506367  Heat Sink (9210317 only)  1
103  4070170  Filter Board (9210317 only) 1 

104  4050229  Line Filter (9210317 only)  1
105  306P104*  Screw, Mach. #6-32 X 1/4”  - 

 

 

(9210317 only)

106  306P105*  Screw, Mach. #6-32 X 1/2”  - 

 

 

(9210317 only)

* available in packs of 10.

Summary of Contents for HCT-2010

Page 1: ...1011139 Rev G 11 15 HCT 2010 owner s manual horizontal contact toaster Manufacturing Numbers 9210316 9210317 www ajantunes com A S D L I S T E CM O I N NIT A T C T I S L US E D D L I S T E C US INTER...

Page 2: ...Save all packing materials when filing a claim Freight damage claims are the respon sibility of the purchaser and are not covered under warranty The warranty does not extend to Damages caused in ship...

Page 3: ...Failure to maintain safe operating distances may cause discol oration or combustion Make sure both ends of the Silicone Belt are aligned evenly before install ing the Silicone Belt Pin Failure to use...

Page 4: ...B Height C HCT 2010 9210316 9210317 20 1 4 514 mm 26 7 8 683 mm 17 3 64 433 mm Model Mfg No Volts Watts Amps Hertz Plug Description Configuration HCT 2010 9210316 208 2400 12 50 60 20 Amp 250 Volt Rig...

Page 5: ...sed near or below curtains or other combustible walls and materials Failure to maintain safe operating distances may cause discoloration or combustion Figure 2 HCT 2010 Toaster Figure 3 Crown Setting...

Page 6: ...to view and adjust the following settings Platen Heater Temperature Auxiliary Heater Temperature Motor Speed Temperature Units Manager Mode also allows an operator to view but not adjust the Ambient...

Page 7: ...The unit will not restart until the control compartment ambient temperature falls below 140 F 60 C PO will flash if the incoming power drops below 190 volts The toaster will shut down StoP will flash...

Page 8: ...ase Sheets may result in damage to the unit and loss of warranty coverage WARNING Do not submerse the Butter Wheel Heated Base in water Do not wash this item with a water jet Do not spray cleansers di...

Page 9: ...oper tension 7 Wipe the Conveyor Belt Chain with a clean towel dampened sanitizer and allow to air dry 8 Install the new Silicone Belts in the front of the toaster above the Platen Wrap the Silicone B...

Page 10: ...ne Belt is accessible on the top side Pull the Silicone Belt Pins out of the zipper on the Silicone Belts Figure 6 4 Unplug and remove the Butter Wheel Assembly Figure 2 5 Face the front of the toaste...

Page 11: ...isplay flashes ERR 9 con tinuously Buns not toasting properly Loose Platen Thermocouple connection on Control Board or the Platen Thermocouple is open Re secure the Platen Thermocouple connection to t...

Page 12: ...ain came off Sprocket s Reinstall Drive Chain Drive Chain needs lubrication Lubricate chain with Lubit 8 P N 2190152 Drive Motor has failed Contact your maintenance person or Authorized Service Agency...

Page 13: ...ompression Settings are incorrect Use the recommended settings Buns are not inserted into the toaster properly Buns must be inserted with the cut sides facing down on the correct Heel or Crown side Ne...

Page 14: ...46 47 49 40 42 51 27 82 50 48 53 54 15 16 17 18 20 24 76 27 28 29 30 31 32 33 34 52 35 81 9 70 2 19 22 25 21 23 36 11 13 12 10 100 26 101 10 37 38 8 7 11 12 13 69 41 24 22 23 28 76 29 For Mfg No 9210...

Page 15: ...t 230 VAC 1 9210317 only 47 308P157 Screw 8 32 x 3 8 48 0506232 Base Inner 1 49 0900297 Bun Stop 1 50 1001023 Label Caution Hot 1 51 308P120 Mach Screw 8 32 x 5 8 52 304P105 Hex Nut 4 10 53 0200302 Ba...

Page 16: ...11139 Rev G 11 15 REPLACEMENT PARTS 55 6 5 83 70 39 72 74 79 80 92 87 87 89 90 90 109 88 94 94 92 92 92 95 95 91 93 91 93 96 88 77 78 75 75 58 8 73 7 69 98 56 62 57 99 99 60 59 61 63 67 64 43 44 45 65...

Page 17: ...t 230 VAC 1 9210317 only 47 308P157 Screw 8 32 x 3 8 48 0506232 Base Inner 1 49 0900297 Bun Stop 1 50 1001023 Label Caution Hot 1 51 308P120 Mach Screw 8 32 x 5 8 52 304P105 Hex Nut 4 10 53 0200302 Ba...

Page 18: ...GRN YEL RED YEL RED YEL BLK 14 GA 9 22 7 8 11 12 6 10 5 9 21 1 2 3 17 18 19 20 15 16 13 14 TEMP CONTROL PLATEN THERMOSTAT HI LIMIT SWITCH POWER AUX HEATER 1 WHT TERMINAL GRN YEL WHT BLU BLK BRN BLOCK...

Page 19: ...19 P N 1011139 Rev G 11 15 Butter Wheel WIRING DIAGRAM CONT WHT BLK HEATER GND GRN BLK BRN WHT BLU GRN GRN YEL POWER CORD WHT BLK ELEMENT WIRING DIAGRAM LIGHTED...

Page 20: ...the top middle of unit with clipped end facing front and the length of belts draped over the rear of the toaster 4Turn on toaster and let belts feed 1 revolution until the belts are in the top center...

Page 21: ...21 P N 1011139 Rev G 11 15 NOTES...

Page 22: ...22 P N 1011139 Rev G 11 15 NOTES...

Page 23: ...23 P N 1011139 Rev G 11 15 NOTES...

Page 24: ...Assembly due to abuse misuse dropping of unit shock loads or exceeding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines...

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