Roughneck 28804 Owner'S Manual Download Page 4

Page 3 of 16 

  Do not misuse this equipment to pump fluids and solvents which may cause damage to the wetted 

parts of the equipment. Refer to instructions of the manufacturers of the fluids and solvents. 

  Handle hoses carefully. Do not pull on hoses to move equipment. 

  Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. 

  Wear heat insulated gloves when operating the pump. 

  Do not move or lift pressurized equipment. 

  Comply with all applicable local, state, and national fire, electrical, and safety regulations.   

2. SKIN INJECTION HAZARD: 

Fluid from the dispensing valve, leaks, or ruptured components can inject 

fluid into your body and cause extremely serious injury. Fluid splashed in the eyes or on the skin can also 
cause serious injury. If a fluid injection injury occurs, 

GET IMMEDIATE SURGICAL TREATMENT

. Do not 

treat it as a simple cut. 

  Do not point the dispensing valve at anyone or at any part of the body. 

  Do not put your hand or fingers over the end of the dispensing valve. 

  Do not stop or deflect leaks with your hand, body, glove or a rag. 

  Do not use oil that has been polluted or soiled. 

  Use only extensions and no-drip tips which are designed for use with your dispensing valve. 

  Follow the 

Pressure Relief Procedure

 in the 

OPERATION INSTRUCTIONS

 section if the fitting 

coupler clogs and before you clean or service this equipment. 

  Tighten all fluid connections before operating the equipment. 

  Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. Do not 

repair high-pressure couplings; you must replace the entire hose. 

3. MOVING PARTS HAZARD:

 Moving parts, such as the air motor piston, can pinch or amputate your 

fingers. 

  Keep clear of all moving parts when you start or operate the pump. 

  Before you service this equipment, follow the 

Pressure Relief Procedure

 in the 

OPERATION 

INSTRUCTIONS

 section to prevent the equipment from starting unexpectedly. 

  Before operating the pump, make sure no moving parts are exposed to the outside.

 

 

 

Never operate the pump with the warning plate or the identification plate removed.

 These 

plates serve as shields to protect your fingers from pinching or amputation by moving parts inside 
the pump. 

4. FIRE AND EXPLOSION HAZARD:

 Improper grounding, poor ventilation, open flames or sparks can cause 

a hazardous condition and result in a fire or explosion and serious injury. 

  Ground the equipment and the object that is to be lubricated. 

  Do not run the pump without load. 

  If there is any static sparking or you feel an electric shock while using this equipment, stop 

dispensing immediately. Do not use the equipment until proper grounding is established or any other 
problem is identified and solved. 

  Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being 

dispensed. 

  Keep the dispensing area free of debris, including solvents, rags, and gasoline. 

  Do not smoke in the dispensing area. 

Summary of Contents for 28804

Page 1: ...R KIT OWNER S MANUAL WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury...

Page 2: ...G Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Save these instructions in...

Page 3: ...ons that may affect the operation of this product Replace damaged or worn parts immediately 7 Do not overreach Keep proper footing and balance at all times to prevent tripping falling back injury etc...

Page 4: ...ent Tighten all fluid connections before operating the equipment Check the hoses tubes and couplings daily Replace worn or damaged parts immediately Do not repair high pressure couplings you must repl...

Page 5: ...pressure release should be concerned Please follow the Pressure Relief Procedure in OPERATION INSTRUCTIONS section for the release process WARNING Before operating the pump check the grounding of who...

Page 6: ...e suction tube part 6 of oil pump kit to the pump using the clamp provided Connect the rigid suction part 8 of oil pump kit to the other end of the flexible suction tube part 6 of oil pump kit using t...

Page 7: ...in the factory to keep moisture and dirt away Flush the lines before you install this equipment in the system to prevent line contamination or it can cause equipment malfunction or damaged To reduce t...

Page 8: ...the oil drip to the poly tray 3 ADJUSTMENTS FOR HOSE REEL 1 Adjusting spring tension If necessary adjust spring tension on reel by adding or removing wraps of hose from spool one wrap at a time until...

Page 9: ...al register Measurement exceeds the maximum value will become zero and re measure Indication of unit of measurement L GAL PT QT Accumulated total Battery condition Low power alarm device is built in 2...

Page 10: ...e MENU key Keep it pressed until the digit flashes in Zone Then press the RESET key to choose the right digit from 0 to 9 Press the MENU key to go the next digit so that the Actual Value can be input...

Page 11: ...s from swivel 1 Swivel is loose 2 O ring is worn or damaged 1 Tighten the swivel part 1 1 of control valve 2 Replace the o ring part 1 14 of control valve Oil drips from nozzle Nozzle is damaged or ob...

Page 12: ...all the hose Route the hose through the guide arm rollers and opening of the spool Apply thread tape or sealant to hose threads Screw hose fitting into threaded fitting on swivel Tighten connection wi...

Page 13: ...Description Qty Part No Description Qty 1 Oil pump 1 8 Rigid suction hose 1 2 Hose reel 1 9 Pump adapter 1 3 Oil Control Valve 1 10 3 4in to 1 2in Adapter 1 4 Drop tray 1 11 Adapter male male 1 5 Fil...

Page 14: ...rocker 2 31 Spring 2 5 Shaft 1 32 O ring 1 6 Copper ring 1 33 Jar body 1 7 Air control center 1 34 Washer 2 8 O ring 1 35 Steel wire 2 9 Right silencer 1 36 Adjustable screw 2 10 U seal 1 37 Rubber g...

Page 15: ...teel ball 1 Wear parts Part No Description Qty Part No Description Qty 2 Spring piece 2 26 O ring 1 6 Copper ring 1 29 O ring 1 8 O ring 1 31 Spring 2 10 U seal 1 32 O ring 1 11 Sponge 2 35 Steel wire...

Page 16: ...g 17 14 Shaft 1 38 Bearing washer 1 15 Key 1 39 Washer 1 16 Guide sub plate 1 40 Lock washer 2 17 Drum 1 41 Bracket arm 1 18 Roller axle 2 43 Double bolt 1 19 Roller 2 44 Hose assembly 1 20 Roller 2 4...

Page 17: ...3 4 Rubber Protector 1 4 Nozzle with tip 1 PART 4 includes Part No Description MH10002 Flexible nozzle MT10002 Auto tip Wear parts Part No Description Qty Part No Description Qty 1 5 O ring 2 3 9 O r...

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