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Thank  you  very  much  for  choosing  a  Roughneck™  Product!  For  future  reference,  please  complete  the 
owner’s record below: 

Model: _______________      Purchase Date: _______________ 

Save the receipt, warranty and these instructions. It is important that you read the entire manual to become 
familiar with this product before you begin using it.   
 
This machine is designed for certain applications only. The distributor cannot be responsible for issues arising 
from modification. We strongly recommend this machine is not modified and/or used for any application other 
than that for which it was designed. If you have any questions relative to a particular application, DO NOT use 
the  machine  until  you  have  first  contacted  distributor  to  determine  if  it  can  or  should  be  performed  on  the 
product.     
 
For technical questions, please call 

1-800-222-5381

 

  WARNING: Read carefully and understand all INSTRUCTIONS before operating. Failure to follow 

the safety rules and other basic safety precautions may result in serious personal injury. 
Save  these  instructions  in  a  safe  place  and  on  hand  so  that  they  can  be  read  when  required.  Keep 
these instructions to assist in future servicing. 

TECHNICAL SPECIFICATIONS 

Model 

28804 

5:1 OIL PUMP KIT: 
Pressure ratio 

5:1 

Air inlet working pressure 

70-180 PSI 

Max. air inlet pressure 

180 PSI 

Max. fluid pressure 

870 PSI 

Air motor effective diameter 

4.25in. 

Max. flow rate 

11 GPM 

Rigid suction tube length 

35.5in (902mm) 

Flexible suction tube length 

6ft. (2m) 

Air inlet 

1/4in. FNPT 

Oil outlet 

3/4in. FNPT 

Connection hose 

1/2in. x 13ft. 

HOSE REEL: 
Inlet/ Outlet connection 

1/2in. 

Max. pressure 

2000 PSI 

Hose capacity 

1/2in.I.D. x 50ft. 

 

DIGITAL OIL CONTROL VALVE:

 

Inlet connection 

1/2in. 

Flow rate 

0.3-9.2 GPM 

Operating pressure range 

7–1500 PSI 

Max. operation temperature

 

140

 

Precision 

±0.5% 

Power source 

one 3.6V ER14250 battery 

FILTER AND REGULATOR:

 

Inlet/ Outlet 

1/4in. 

Pressure range 

0.05-0.85mpa 

Summary of Contents for 28804

Page 1: ...R KIT OWNER S MANUAL WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury...

Page 2: ...G Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Save these instructions in...

Page 3: ...ons that may affect the operation of this product Replace damaged or worn parts immediately 7 Do not overreach Keep proper footing and balance at all times to prevent tripping falling back injury etc...

Page 4: ...ent Tighten all fluid connections before operating the equipment Check the hoses tubes and couplings daily Replace worn or damaged parts immediately Do not repair high pressure couplings you must repl...

Page 5: ...pressure release should be concerned Please follow the Pressure Relief Procedure in OPERATION INSTRUCTIONS section for the release process WARNING Before operating the pump check the grounding of who...

Page 6: ...e suction tube part 6 of oil pump kit to the pump using the clamp provided Connect the rigid suction part 8 of oil pump kit to the other end of the flexible suction tube part 6 of oil pump kit using t...

Page 7: ...in the factory to keep moisture and dirt away Flush the lines before you install this equipment in the system to prevent line contamination or it can cause equipment malfunction or damaged To reduce t...

Page 8: ...the oil drip to the poly tray 3 ADJUSTMENTS FOR HOSE REEL 1 Adjusting spring tension If necessary adjust spring tension on reel by adding or removing wraps of hose from spool one wrap at a time until...

Page 9: ...al register Measurement exceeds the maximum value will become zero and re measure Indication of unit of measurement L GAL PT QT Accumulated total Battery condition Low power alarm device is built in 2...

Page 10: ...e MENU key Keep it pressed until the digit flashes in Zone Then press the RESET key to choose the right digit from 0 to 9 Press the MENU key to go the next digit so that the Actual Value can be input...

Page 11: ...s from swivel 1 Swivel is loose 2 O ring is worn or damaged 1 Tighten the swivel part 1 1 of control valve 2 Replace the o ring part 1 14 of control valve Oil drips from nozzle Nozzle is damaged or ob...

Page 12: ...all the hose Route the hose through the guide arm rollers and opening of the spool Apply thread tape or sealant to hose threads Screw hose fitting into threaded fitting on swivel Tighten connection wi...

Page 13: ...Description Qty Part No Description Qty 1 Oil pump 1 8 Rigid suction hose 1 2 Hose reel 1 9 Pump adapter 1 3 Oil Control Valve 1 10 3 4in to 1 2in Adapter 1 4 Drop tray 1 11 Adapter male male 1 5 Fil...

Page 14: ...rocker 2 31 Spring 2 5 Shaft 1 32 O ring 1 6 Copper ring 1 33 Jar body 1 7 Air control center 1 34 Washer 2 8 O ring 1 35 Steel wire 2 9 Right silencer 1 36 Adjustable screw 2 10 U seal 1 37 Rubber g...

Page 15: ...teel ball 1 Wear parts Part No Description Qty Part No Description Qty 2 Spring piece 2 26 O ring 1 6 Copper ring 1 29 O ring 1 8 O ring 1 31 Spring 2 10 U seal 1 32 O ring 1 11 Sponge 2 35 Steel wire...

Page 16: ...g 17 14 Shaft 1 38 Bearing washer 1 15 Key 1 39 Washer 1 16 Guide sub plate 1 40 Lock washer 2 17 Drum 1 41 Bracket arm 1 18 Roller axle 2 43 Double bolt 1 19 Roller 2 44 Hose assembly 1 20 Roller 2 4...

Page 17: ...3 4 Rubber Protector 1 4 Nozzle with tip 1 PART 4 includes Part No Description MH10002 Flexible nozzle MT10002 Auto tip Wear parts Part No Description Qty Part No Description Qty 1 5 O ring 2 3 9 O r...

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