Section 8 Machine Parts
P69AHD Manual
www.rottlermfg.com
8-1
Machine Parts
Electrical Diagram
BK
T1
THERMAL SWITCH
N.C.
BN
2
YL
1
GN
T3
RD
T2
OR
GND
SH
IE
LD
BK
T1
OR
1
THERMAL SWITCH
N.C.
GN
YL
GND
T2
BN
2
T3
RD
SH
IE
LD
T2
BK
T1
1
T3
THERMAL SWITCH
N.C.
2
GN
YL
RD
BN
SH
IE
LD
OR
GND
C51
C50
C13
C3
8
C1
4
C1
5
C3
3
C33A
C11
C10
C1
9
C37
C28
C25A
C26A
C25
C26
C4
6
C4
4
C4
5
C46
CPU
C28
C1
5
C38
C1
0
C1
1
C13
C20
C26A
C2
5A
C5
1
C5
0
C3
8
C2
6
C2
5
C7
C1
C4
C16
C21
C5
C2
C8
C34
C36
C4
4
C4
5
C14
C5
1
C5
0
C3
7
C1
9
C1
8
C27A
C2
7
C3
8
C38
C3
3
C33A
C1
C2
C4
C5
C1
6
C3
4
C2
1
C3
6
C7
C8
C43
C5
7
THERMAL SWITCH
N.C.
BL
3
BRAKE
T3
GND
GN
YL
1
OR
SH
IE
LD
BK
BN
T1
T2
PU
2
RD
4
THERMAL SWITCH
N.C.
BL
3
BRAKE
T3
GND
GN
YL
1
OR
SH
IE
LD
BK
BN
T1
T2
PU
2
RD
4
BIT 0
BIT 1
BIT 3
BIT 2
BIT 4
BIT 5
BIT 7
BIT 6
BIT 8
BIT 9
BIT 11
BIT 10
BIT 12
BIT 13
BIT 15
BIT 14
-
+
IN
+ -
A A- B B-
GND
0.1
30
60
90
120
150
180
3
10
20
30
40
50
60
POWER
POWER
FG
1-RED (+5VDC)
2-BLUE (0 COM)
3-PURPLE ( A )
4-PURPLE/WHITE ( A- )
5-
6-GREEN ( B )
7-GREEN/WHITE ( B- )
8-
9-
10-BROWN ( I )
11-BROWN/WHITE ( I- )
12-
13-
14-
15-
ENCODER CABLE
OTE:
SHIELD CONNECTED INSIDE CONNECTOR AT NECK
MOTOR CABLE
A-1 (U)
B-2 (V)
C-3 (W)
D- SHIELD
OTE:
GROUND/SHIELD SOLDERED TOGETHER
A
B
C
D
E-STOP
HANDWHEEL
MONITOR
VIDEO
MONITOR
POWER
TOUCH
MOUSE
PENDANT ASSEMBLY
USB 2
USB 3
USB 4
ETHERNET
WH
WH
BK
BK
BK
BK
RD
RD
LE
FT
SA
FE
TY
LO
CK
RIGH
T
SA
FE
TY
LOCK
BK
BK
BK
BK
RD
RD
WH
WH
SHLD
BK
RD
OILER
20
20
20
20
20
20
L1
L2
L3
GND
1
3
5
2
4
6
T1
T2
T3
L1
L2
L3
INCOMING L1
INCOMING L2
INCOMING L3
L1
L2
L3
L1
L1
L2
L2
L3
L3
10
10
10
10
10
10
63
63
63
63
63
63
7
7
7
7
3
3
3
3
2
2
2
2
L1
L1
L1
L1
L1
L2
L2
L2
L2
L2
L3
L3
L1
L2
L3
GND
BK
BK
WH
WH
TO CPU POWER
GND
N
N
L
L
NC
V+
V+
V+
V-
V-
V-
25
24
27
26
27
26
37
25
24
36
GND
GND
GND
GND
19
33
BK
RD
18
32
19
18
BK
WH
31
30
60W
12VDC
90W
24VDC
CHIP AUGER
COOLANT
PUMP
W2
U2
V2
W1
V1
U1
GND
GND
U1
V1
W1
V2
U2
W2
LH/ TOOL RACK
PR
SENSOR UP
TC POS
RH/ TOOL RACK
PR
SENSOR UP
TC POS
LH/ TOOL RACK
PR
SENSOR DOWN
STOW
RH/ TOOL RACK
PR
SENSOR DOWN
STOW
KTY 0V SW
THM
+V
GND
SW
A
A-
B
B-
I
I-
U
U-
V
V-
W
W-
U
V
W
BRAKE
23
22
-
+
RD
BU
BN/WH
BN
PK/BU
PK
THERMAL
GN
YL
7
8
SPINDLE CHILLER
GND
GND
W
W
V
V
U
U
-
-
+
+
BK
WH
BK
RD
RD
BK
BK
BK
WH
WH
GN
/B
K
TQ
/B
K
TQ
GN
GN
BU
BN
GND
GND
GND
GND
GND
W
W
W
W
W
V
V
V
V
V
U
U
U
U
U
-
-
-
-
-
+
+
+
+
+
+V
+V
+V
+V
+V
GN
D
GN
D
GN
D
GN
D
GN
D
SW
SW
SW
SW
SW
A
A
A
A
A
A-
A-
A-
A-
A-
B
B
B
B
B
B-
B-
B-
B-
B-
I
I
I
I
I
I-
I-
I-
I-
I-
U
U
U
U
U
U-
U-
U-
U-
U-
V
V
V
V
V
V-
V-
V-
V-
V-
W
W
W
W
W
W-
W-
W-
W-
W-
KTY
KTY
KTY
KTY
KTY
0V
0V
0V
0V
0V
THL
THL
THL
THL
THL
SW
SW
SW
SW
SW
Y
A
B
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
TH
ER
MA
L
TH
ER
MA
L
TH
ER
MA
L
TH
ER
MA
L
TH
ER
MA
L
BRAKE
BRAKE
RD
RD
RD
RD
RD
BU
BU
BU
BU
BU
BR
/W
H
BR
/W
H
BR
/W
H
BR
/W
H
BR
/W
H
BN
BN
BN
BN
BN
PK/
BU
PK/
BU
PK/
BU
PK
/B
U
PK/
BU
PK
PK
PUMP
AUGER
INPUT BOARD
T1
T2
T3
T1
T2
T3
T1
T1
T1
T1
T1
T2
T2
T2
T2
T2
T3
T3
T3
T3
T3
39
38
41 40
C4
2
C2
4
20
21
L1 L2 L3
+
+
+
+
+
+
+
+
+
+
+
+
-
-
-
-
-
-
-
-
-
-
-
-
E-ST
OP
CONT.
COIL
L1 L2 CHARGE
RES.
FROM CONTACTOR
C32
BK
WH
GND
60
61
9
10
21
20
14
15
16
8
7
1
2
3
4
5
6
29
28
35
34
39
38
41
40
LE
FT
INT
ER
LO
CK
RIGH
T
IN
TE
RL
OC
K
SP
IN
DL
E
AM
P
FA
N
LIGHTS
OILE
R
PR
OB
E
ST
AR
T
OP
T. F
IR
ST
T
O
OL
CH
AN
GE
R
SO
LE
NO
ID
OP
T.
SEC
ON
D
TO
OL
CH
AN
GE
R
SO
LE
NO
ID
DR
AW
BA
R
SO
LE
N
OID
IS
BR
AK
E
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
INPUT POWER
12-15
INPUT POWER
8-11
INPUT POWER
0-7
0
1
2
3
4
5
6
7
15
14
13
12
11
10
9
8
0
1
2
3
4
5
6
7
15
14
13
12
11
10
9
8
T1
T2
T3
L1
L2
L3
CONTACTOR
11
12
13
14
15
16
60
61
GND
GND
GND
GND
INCOMING
GROUND
GN
D
GN
D
GN
D
GN
D
C31
C32
C9
C3
C6
C12
C30
C42
C17
C22
C24
C30
USB 3
USB 2
USB 1
USB 4
VIDEO
C43
C2
2
C1
7
5
6
28
29
34
35
PK
PK
PK
C3
C6
C9
YL
GN
GN
GN
GN
GN
YL
YL
YL
YL
1
2
4
3
CONTACTOR
9023Q
+
+
-
-
IN
OUT
IN
OUT
WH
WH
WH
WH
WH
WH
BK
RD
BK
BK
BK
RD
WH
WH
/B
K
BK
BK
BK
BK
RD
RD
RD
RD
BK
BK
BK
WH
WH
RD
PR
BU
WH
BN
31 30
36 37
23
22
T1
T2
T3
C1
2
HORI
NTAL MOTOR
BSM90C-3250AB2
9020H
SMALL SPINDLE AMP
9035U
DOOR FAN
BR
EA
KI
NG RE
SI
ST
OR
9038
E
SPINDLE HEAT SINK FAN
Y- IS MOTOR
BSM90C-3250AB2
9020H
A-
IS MOTOR
BSM80C-375AB2
9020N
B-TILT MOTOR
BSM80C-375AB2
9020N
IS MOTOR
BSM90N-2250BB2
US
B
1
USB USB USB C43
U
SB
US
B
U
SB
C3
C4
3
U
SB1
U
SB
U
SB
U
SB
C
C
C
C4
3
US
U
SB
US
B
US
B
C
C
C
C4
C5
C5
1
C
C33A
C3
C6
C9
. C
C
C2
C
C
C
C4
2
C12
C12
C12
C1 C
C
C42
C
C
C22 C
C
C42
C3 C6 C9
C3
C6
C9
C10
C10
C10
C
C21
C
C
C2
1
C4
C7
C
C
C2
1
C4 C7 C
C
C21
C4
C7
C1
C
C2
1
C
C37
C37
C
C
C
C
C5
7
C
C
33A
C
C
C
C51
C
C
C27A C57
C38
C38
C38
C38
C3
8
C15
C15
C
C15
C
C
C
C51
C
C
C
C26A
C
C
C
C26A
C
C25A C2 C26A
C
C2
0
C1
C1
C
C
C
C
C5
1
C
C
C
C
C
C5
C5
1
C
C
C
C
C
C
C51
C20
C
C
C
C
C5
7
8
RADIO RECEIVER
MP40 PROBE
SPINDLE MOTOR
C2
0
C8
C3
6
C8
C
C3
6
C2 C5 C8
C36
C2 C5 C8 C
C36
C2
C2
C2
C2
C2
C4
4
C
C45
C45
C
C4
6
C1
C4
4
C4
6
C1
1
C1
1
C2
C5
C8
C
C
C3
6
C2
C5
C8
C
C
C3
6
C1
9
C5
C4
C
C
C2 C27A C57
C
C2
C
C2
7A
C5
7
C4
C5
C8
C7
C21
C36
C2
1
C3
6
C1
0
C1
1
C1
6
C3
4
C36
C21
C1
C1
C1
C1
C1
C1
CP
U
PO
WE
R
CP
U
PO
WE
R
CPU POWER
CPU POWER
CP
U
PO
WE
R
GND
GND
B-
S
BR
AK
E
CL
AM
P
BK
WH
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
+
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
IN
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
BK
BK
BK
BK
BK
BU
BN
WH
WH
RD WH
C31
SHIELD
SPINDLE AMP HEAT SINK
GND
GND
C
C
C
C5
7C
C
C
C
C5
7
Work Light
Part #
6457H
Summary of Contents for P69AHD
Page 2: ......
Page 4: ......
Page 10: ...Section 1 Introduction P69AHD Manual www rottlermfg com 1 5...
Page 20: ...Section 2 Installation P69AHD Manual www rottlermfg com 2 9 Side Dimensions...
Page 21: ...Section 2 Installation P69AHD Manual www rottlermfg com 2 10 Clearance Dimensions...
Page 22: ...Section 2 Installation P69AHD Manual www rottlermfg com 2 11 Leveling Bolt Locations...
Page 30: ...Section 2 Installation P69AHD Manual www rottlermfg com 2 19...
Page 90: ...Section 5 Operating Instructions P69AHD Manual www rottlermfg com 5 46...
Page 130: ...Section 5 Operating Instructions P69AHD Manual www rottlermfg com 5 86...
Page 162: ...Section 6 Maintenance P69AHD Manual www rottlermfg com 6 30...
Page 164: ...Section 7 Troubleshooting P69AHD Manual www rottlermfg com 7 1...
Page 169: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 4 P69AHD Control Panel...
Page 170: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 5 Spindle Unit Assembly Parts...
Page 171: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 6...
Page 172: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 7 Base...
Page 173: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 8 Base Parts List...
Page 174: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 9 Column...
Page 175: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 10 Column Parts List...
Page 176: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 11 Table...
Page 177: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 12 Table Parts List...
Page 179: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 14...
Page 181: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 16...
Page 182: ...Section 8 Machine Parts P69AHD Manual www rottlermfg com 8 17...
Page 184: ...Section 9 Options P69AHD Manual www rottlermfg com 9 2...
Page 186: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 2...
Page 187: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 3...
Page 188: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 4...
Page 189: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 5...
Page 190: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 6...
Page 191: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 7...
Page 192: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 8...
Page 193: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 9...
Page 194: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 10...
Page 195: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 11...
Page 196: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 12...
Page 197: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 13...
Page 198: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 14...
Page 199: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 15...
Page 200: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 16...
Page 201: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 17...
Page 202: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 18...
Page 203: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 19...
Page 204: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 20...
Page 205: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 21...
Page 206: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 22...
Page 207: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 23...
Page 208: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 24...
Page 209: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 25...
Page 210: ...Section 10 Material Data Safety Sheets P69AHD Manual www rottlermfg com 10 26...