Rottler F103 Series, Installation Manual, Operation And Maintenance Manual

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Section 5 Operating Instructions F103/4/5A Manual
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I
OPERATING INSTRUCTIONS
Contents
Operating Instructions ................................................................................................5-1
Loading Blocks ..................................................................................................................... 5-1
Small Gas and Diesel ........................................................................................................... 5-1
Manual V6/V8 Combination Fixture 502-1-72H ...............................................................................5-1
Boring Application ............................................................................................................................5-1
Normal Operating Procedure .............................................................................................. 5-3
Surfacing Application .......................................................................................................................5-5
Normal Operating Procedure .............................................................................................. 5-7
Retrofitting 502-1-15C Parallels to V6/V8 Combination Fixture ....................................... 5-8
Diesel Blocks ...................................................................................................................... 5-10
6725 Diesel Fixture ............................................................................................................. 5-10
Small Diesel V Blocks .....................................................................................................................5-10
Triangle Clamping ...........................................................................................................................5-11
Block Clamp Arm ............................................................................................................................5-11
Small Diesel In Line Blocks ............................................................................................... 5-13
Triangle Clamping ...........................................................................................................................5-14
6405F Large V-Block .......................................................................................................... 5-16
Triangle Clamping ...........................................................................................................................5-17
6810 Waukesha 7042, 9390 and CAT 379, 398, 399 Block Line Bore Fixture ................ 5-20
6821 Adjustable, Universal Line Bore Parallel Assembly ............................................... 5-24
7119V Dual Axis Table Assembly ...................................................................................... 5-29
Instructions for Small In-Line Blocks ...........................................................................................5-30
Mounting Block to Table.................................................................................................................5-30
Blocks with Main Caps Removed or Raised Main Bearings .......................................................5-30
Blocks with Main Caps Installed ...................................................................................................5-31
Typical Head Set Up Procedure .....................................................................................................5-32
Setting Up Rottler Fly Cutting Tool With Two Inserts .................................................... 5-34
12” Multi Tooth Milling Head - 6865 .................................................................................. 5-35
18” Multi Tooth Milling Head 6864 .................................................................................... 5-35