Section 5 Operating Instructions
F103/4/5A Manual
www.rottlermfg.com
5-5
Surfacing Application
NOTE: The block must have the main bearing caps in place and torqued.
Care must be taken to assure the contact edges of the locator bar are near the cap split line. A pair of 3/8”
and 1/2” spacers are provided for blocks with large main bearing bores, to enable the bar to locate near
the main bearing split line. (See figure 2)
V-blocks:
(blocks with main bearing center lines no more than 1/2” higher than the pan rail plane) are mounted with
the 502-3-8B V-block frame in place. Select the 90-degree option placement of the frame to suit block
length, or main bearing caps will interfere with frame. Rotate frame 90 degrees by moving its shoulder
screws to alternate set of holes.
Y-Blocks:
(blocks with main bearing center lines 2-3/8” to 3-1/2” higher than the pan rail plane) are mounted directly
on the fixture. Some Y-blocks (GM 60 degree) have too narrow pan rails and some have too low main
bearing location which will require the use of the 502-1-15C precision 1-1/4” x 3” parallel set to raise and
or support the block. Use the shoulder screw from the V-block frame and hook the parallels over the back
of the V-fixture.
This fixture may be easily repositioned on the support parallels (without a block in place) to shift from the
60 degree support surface to the 90 degree support surface or vice versa.
Summary of Contents for F103 Series
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Page 10: ...Section 1 Introduction F103 4 5A Manual www rottlermfg com 1 5...
Page 21: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 10...
Page 26: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 15...
Page 43: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 32...
Page 99: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 12...
Page 102: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 15...
Page 105: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 18...
Page 106: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 19...
Page 115: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 28...
Page 189: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 2 Grease Cross Reference Chart...
Page 190: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 3...
Page 191: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 4...
Page 192: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 5...
Page 196: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 9 Lubrication Locations...
Page 197: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 10 Lubrication Locations cont...
Page 199: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 12 Air Line Diagram...
Page 216: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 29...
Page 217: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 30...
Page 246: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 59...
Page 267: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 2 Rear Left Sheet Metal...
Page 268: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 3 Right Rear Sheet Metal...
Page 269: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 4 Air Control Door...
Page 270: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 5 Air Control Solenoid Pack...
Page 271: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 6 Oiler Door...
Page 274: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 9 Enclosure Inside Parts...
Page 275: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 10 Enclosure Panel...
Page 276: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 11 DIN Rail Components...
Page 278: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 13 Computer Components...
Page 279: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 14 Spindle Base Right Side...
Page 280: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 15 Spindle Base Left Side...
Page 282: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 17 Motor Housing Parts...
Page 283: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 18 Z Axis Motor Parts...
Page 284: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 19 Counter Balance Pulley Parts...
Page 288: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 23 Upper Spindle Ballscrew Parts...
Page 289: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 24...
Page 290: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 25 Lower Spindle Ballscrew Parts...
Page 291: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 26...
Page 297: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 32 Pendant Swing Arm...
Page 299: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 34 Pendant Components...
Page 300: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 35 Main Base Parts...
Page 303: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 38 Chip Shield Assembly...
Page 304: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 39 Front Cover and Lights...
Page 305: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 40 Oil Line Diagram...
Page 307: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 42...
Page 309: ...Section 9 Options F103 4 5A Manual www rottlermfg com 9 2...
Page 311: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 2...
Page 312: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 3...
Page 313: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 4...
Page 314: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 5...
Page 315: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 6...
Page 316: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 7...
Page 317: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 8...
Page 318: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 9...