Section 5 Operating Instructions
F103/4/5A Manual
www.rottlermfg.com
5-20
6810 Waukesha 7042, 9390 and CAT 379, 398, 399 Block Line Bore Fixture
This fixture is designed to be mounted directly on the bed of an F100 Series machine. Due to the large
size of the Waukesha 7042 block, care must be taken when loading and unloading to avoid bumping the
block into the block into the column or spindle unit.
Handle these large blocks with Extreme care and guidance. A block hoist is
required when handling these blocks.
Use the diagram on the following pages when referring to part numbers listed below. This Line Bore
fixture consists of a stationary cradle and a adjustable support. The Cradle (6811A) is mounted to the
machine bed over the locating pivot key and pin assembly. The locating pivot pin (6819) is pressed into
the locating pivot key (6820). This assembly is positioned in the center keyway of the machine bed and
the (2) set screws (MF-72) are tightened to lock the key in place. The Cradle is positioned over the pin
and mounted to the machine bed. With the mounting bolts installed but not tight this provides a standard
pivot point for the Cradle.
Summary of Contents for F103 Series
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Page 10: ...Section 1 Introduction F103 4 5A Manual www rottlermfg com 1 5...
Page 21: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 10...
Page 26: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 15...
Page 43: ...Section 2 Installation F103 4 5A Manual www rottlermfg com 2 32...
Page 99: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 12...
Page 102: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 15...
Page 105: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 18...
Page 106: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 19...
Page 115: ...Section 5 Operating Instructions F103 4 5A Manual www rottlermfg com 5 28...
Page 189: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 2 Grease Cross Reference Chart...
Page 190: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 3...
Page 191: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 4...
Page 192: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 5...
Page 196: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 9 Lubrication Locations...
Page 197: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 10 Lubrication Locations cont...
Page 199: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 12 Air Line Diagram...
Page 216: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 29...
Page 217: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 30...
Page 246: ...Section 6 Maintenance F103 4 5A Manual www rottlermfg com 6 59...
Page 267: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 2 Rear Left Sheet Metal...
Page 268: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 3 Right Rear Sheet Metal...
Page 269: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 4 Air Control Door...
Page 270: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 5 Air Control Solenoid Pack...
Page 271: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 6 Oiler Door...
Page 274: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 9 Enclosure Inside Parts...
Page 275: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 10 Enclosure Panel...
Page 276: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 11 DIN Rail Components...
Page 278: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 13 Computer Components...
Page 279: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 14 Spindle Base Right Side...
Page 280: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 15 Spindle Base Left Side...
Page 282: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 17 Motor Housing Parts...
Page 283: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 18 Z Axis Motor Parts...
Page 284: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 19 Counter Balance Pulley Parts...
Page 288: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 23 Upper Spindle Ballscrew Parts...
Page 289: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 24...
Page 290: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 25 Lower Spindle Ballscrew Parts...
Page 291: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 26...
Page 297: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 32 Pendant Swing Arm...
Page 299: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 34 Pendant Components...
Page 300: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 35 Main Base Parts...
Page 303: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 38 Chip Shield Assembly...
Page 304: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 39 Front Cover and Lights...
Page 305: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 40 Oil Line Diagram...
Page 307: ...Section 8 Machine Parts F103 4 5A Manual www rottlermfg com 8 42...
Page 309: ...Section 9 Options F103 4 5A Manual www rottlermfg com 9 2...
Page 311: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 2...
Page 312: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 3...
Page 313: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 4...
Page 314: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 5...
Page 315: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 6...
Page 316: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 7...
Page 317: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 8...
Page 318: ...Section 10 Material Data Safety Sheets F103 4 5A Manual www rottlermfg com 10 9...