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SPI 

www.rotork.com 

 

PUB132-002-00_0219 

equipment as required), ensuring the keyway is correctly aligned with the valve shaft. The SPI baseplate 
should sit square on the valve mounting flange and should not place any sideways forces on the output 
shaft. If the SPI unit is a tight fit on the valve shaft, it may be necessary to strike the top of the SPI input shaft 
with a soft faced mallet. Excessive force should not be used and if there is any possibility of damaging the SPI 
unit, it should be removed, the valve shaft and SPI output shaft bore inspected and any tight spots dressed 
out where appropriate. 

For thrust taking applications, the threaded valve stem must be thoroughly lubricated with a suitable grease 
before fitting the SPI. The SPI should then be offered up to the valve stem, and the input shaft rotated to 
thread the output sleeve of the SPI onto the valve stem. The SPI baseplate should sit square on the valve 
mounting flange and should not place any sideways forces on the output sleeve. If the output sleeve is a 
tight fit on the valve stem, the SPI unit should be removed, the valve stem and output sleeve machining 
inspected and any tight spots dressed out where appropriate. 

For other valve shaft / stem arrangements, please contact Rotork for further advice on installation of the SPI 
unit. 

 WARNING 

 Do not strike the SPI unit to aid installation for a thrust taking application, as the thrust 

bearings may become damaged and will require replacing. 

The SPI is supplied with studs and nuts for mounting to the valve or gearbox.  If it is desired to replace these 
we recommend grade 8.8 fasteners (640MPa yield strength).  The mounting nuts or screws should be 
torque-tightened to a maximum of 45Nm (33.1 lb ft.) for non-thrust taking applications or 60Nm (44.3 lb ft.) 
for thrust taking applications. 

 

Important Note for Figure 4

 

 Sealant Location Face

: 

It is recommended that adjoining flanges be sealed on assembly 
with silicon sealant. The face marked 

C

 on Figure 4 

 Sealant 

Location Face shows where sealant can be applied to the valve 
mounting flange. 

 

 

 

7

 

Commissioning 

 WARNING 

 The equipment must be isolated / de-energised prior to removal of covers / servicing. 

Failure to adhere to this may lead to possibility of fire, serious injury or death. 

1.

 

Remove the handwheel and the 4 small screws 

D

 attaching the indicator plate to the shaft of the 

SPI. Remove the indicator plate.  

2.

 

Remove the 4 screws 

E

 attaching the electrical cover to the housing, these will be retained by the 

cover. 

3.

 

Carefully prise the cover away from the housing and remove from the assembly, retaining any grease 
present on the central lip seal. 

4.

 

Remove any plastic transit plugs from the cable entries. 

 WARNING 

 It is the sole responsibility of the installer to supply and fit the correct cable glands for the 

application. The cable entries on the SPI unit are tapped ½”–

14 NPT. Only appropriate entry reducers, 

glands or conduit, suitably certified and selected in accordance with EN/IEC 60079-14, may be used in 
hazardous locations.  

w

Figure 4 

 Sealant Location Face 

Summary of Contents for SPI 1

Page 1: ...OPERATING MAINTENANCE INSTRUCTION MANUAL SPI SMART POSITION INDICATOR This manual contains important safety information Please ensure it is thoroughly read and understood before installing the equipme...

Page 2: ...Spare Parts 12 12 Torque Tightening Figures 12 13 SPI Approvals 12 List of Figures Figure 1 SPI Thrust Taking Output Sleeve Assembly 7 Figure 2 SPI Thrust Bearing Arrangement 7 Figure 3 SPI Output Sl...

Page 3: ...as outlined in this manual and also in accordance with relevant standards such as British Standard Codes of Practice and EN IEC 60079 14 If the product has nameplates indicating that it is suitable f...

Page 4: ...gh speed device such as a drill etc 2 Specific Conditions of Use for Hazardous Area Approved Units 1 This equipment incorporates an anodized outer surface To avoid the possibility of electrostatic cha...

Page 5: ...For Ex i Ex h product variants Ui 16V Ii 25 mA Pi 64 mW per separate IS circuit 3 4 Operational Specifications Life 2 million input shaft turns each direction Duty Manual operation service as per par...

Page 6: ...andling The actuating gearboxes and SPI units must be fully supported until full valve shaft stem engagement is achieved and the actuating gearbox or SPI is secured to the valve flange Once connected...

Page 7: ...correct position to ensure drive from the SPI output shaft Applying a thin layer of grease to the faces marked A below will make refitting of the output sleeve easier WARNING Ensure the correct order...

Page 8: ...bearings may become damaged and will require replacing The SPI is supplied with studs and nuts for mounting to the valve or gearbox If it is desired to replace these we recommend grade 8 8 fasteners 6...

Page 9: ...ening torque must not exceed 1 5 Nm 1 1 lb ft 13 2 lb in WARNING When connecting conductors make sure that the wire insulation extends right up to the terminal point WARNING Earth continuity is assure...

Page 10: ...r valve positions between 60 open and fully open a If this feature is desired turn the input shaft of the SPI to the chosen valve position between 60 open and fully open and follow steps 17 and 18 to...

Page 11: ...erious injury 9 Maintenance All mechanical cavities are lubricated with Fuchs Renolit CLX2 grease and sealed for life Annual functional check of the SPI is recommended Under normal operating condition...

Page 12: ...ific approval details European Hazardous Area International Hazardous Area International Non Hazardous ATEX 2014 34 EU IEC 60079 0 2011 Ed 6 IEC 60079 1 2007 Ed 6 IEC 60079 7 2006 Ed 4 IEC 60079 11 20...

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