Roto-Mix Hay Pro 533-16 Operation And Parts Manual Download | Manualshive

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LADDER, RAILS, & PLAT FORM - TRUCK

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Summary of Contents for Hay Pro 533-16

Page 1: ...EED MIXERS 533 16 653 16 TRAILER 533 16 653 16 TRUCK OPERATION AND PARTS MANUAL ROTO MIX LLC P O BOX 1724 2205 E Wyatt Earp Blvd Dodge City Kansas 67801 620 225 1142 ROTO MIX 2006 411917 10 2017 Printed in U S A ...

Page 2: ...tion Certificate For information on ordering repair parts refer to the Repair Parts section at the back of this book The serial number and model number tag is located on a metal plate which is attached on the inside of the lower left front structure viewed from behind the mixer These numbers should be recorded on the Registration and Inspection Certificate for your reference and for proper identif...

Page 3: ... included in and covered by said warranty then such defective part or parts shall promptly be replaced without charge to the purchaser F O B the ROTO MIX plant Product Registration It is a condition of this warranty that the original purchaser must fill out the warranty card furnished by ROTO MIX and that it be returned to ROTO MIX within 10 days of purchase and be recorded in ROTO MIX s owner fil...

Page 4: ...ichever is longer Remedy for defective replacement parts for units that are beyond the original product warranty will be limited to replacement of the failed part Failures that are due to damage improper installation lack of maintenance or improper operation will not be covered Lubricants Filters Hoses Tires Augers Wipers Chains Idlers Batteries Blades Belts SCALES WARRANTY SERVICE POLICY DIGI STA...

Page 5: ...licy 4 Table Of Contents 5 Safety 6 11 Specifications 12 13 Features 14 Pre Operation 14 15 Trailer Operation 16 17 Truck Operation 18 Lubrication Trailer Mount 19 Lubrication Truck Mounts 20 Trouble Shooting 21 Optional Component Installation 22 Repair Parts Table of Contents 23 ...

Page 6: ...tes a potentially hazardous situation that if not avoided could result in death or serious in jury and includes hazards that are exposed when guards are removed Indicates a potentially hazardous situation that if not avoided may result in minor or moderate in jury READ ALL SIGNS ON THE MACHINE AND IN THIS MANUAL REPLACE ANY LOST OR DAMAGED SIGN BY ORDERING THE PART NUMBERS SHOWN ON THE SAFETY DECA...

Page 7: ...Page 7 SAFETY DECALS DECAL A 440827 DECAL C 440819 DECAL B 440831 DECAL D 440822 ...

Page 8: ...or alcohol Do not allow personnel other than the qualified operator near the machine Require all personnel who will operate this machinery or perform service to read and understand the safe operating practices and safety precautions in this manual Before starting tractor engine be sure PTO shields turn freely Do not operate until all shields covers and guards are in place Do not allow children or ...

Page 9: ...iveline shields in place at all times Make sure rotating shields turn freely Wear close fitting clothing Stop the engine and be sure PTO driveline is stopped before making adjustments connections or cleaning out PTO driven equipment Keep sparks lighted matches and open flame away from the top of battery Battery gas can explode Avoid over head wires or other obstacles Contact with over head lines c...

Page 10: ... work under a trailer mixer without supporting with suitable support stands Always use a safety support and block the wheels Never use a jack to support the machine Do not work under a mixer without blocking the wheels to prevent rolling A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this mixer feeder Never check battery charge by placing a ...

Page 11: ...are available from your dealer or the ROTO MIX manufacturing plant 5 How to Install Safety Decals 6 Be sure that the installation area is clean and dry 7 Decide on the exact position before you remove the backing paper 8 Remove the smallest portion of the split backing paper 9 Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place 10 ...

Page 12: ... 16 5 x 22 5 TIRES ON THE 653 16 9 3 4 Down 8 Up 88 1 2 12 1 2 19 Down 36 Up 96 WITH 36 CONVEYOR 17 1 2 Down 21 3 4 Up 88 1 2 12 1 2 21 Down 43 Up WITH 48 CONVEYOR All Dimensions Specifications are Approximate and Subject to Change without notice SPECIFICATIONS DIMENSIONAL DATA TRAILER MODELS Page 12 ...

Page 13: ...4 1 2 DOWN 117 1 2 30 3 4 DOWN 3 Conveyor 9 3 4 UP 112 3 4 53 UP 3 Conveyor 26 1 4 DOWN 129 1 4 32 1 4 DOWN 4 Conveyor 18 1 2 UP 121 1 2 61 1 4 UP 4 Conveyor All Dimensions Specifications are Approximate and Subject to Change without notice SPECIFICATIONS DIMENSIONAL DATA TRUCK MODELS Page 13 ...

Page 14: ...5 110 Capacity Cubic Feet 533 653 FEATURES PRE OPERATION TRACTOR DRAWBAR Set tractor drawbar as shown in figure 1 FAILURE TO SET DRAWBAR PROPERLY MAY CAUSE SHAFT TO OVER EXTEND AND SEPARATE OR BEND WHEN CORNERING OR TRANSPORTING RESULTING IN DEATH OR PERSONAL INJURY IMPORTANT Drive components can be damaged from excessive speed Under no circumstances should a feed mixer equipped with 540 RPM be op...

Page 15: ... sure that there are no tools lying on or in the mixer feeder 9 Do not use the unit until you are sure that the area is clear especially children and animals 10 Because it is possible that this mixer feeder maybe used in dry areas or the presence of combustibles special precautions should betaken to prevent fires and fire fighting equipment should be readily available 11 Don t hurry the learning p...

Page 16: ...nced so when the tractor s hydraulic control lever is moved one way the conveyor will extend downward and the conveyor motor will begin to operate fully engaging after the cylinder is fully retracted The discharge door is operated using separate hydraulic controls When through feeding close the discharge door clear conveyor of all remaining feed and extend hydraulic cylinder to lift conveyor For T...

Page 17: ...ver some localities prohibit their use Local laws should be checked for all highway lighting and marking requirements 11 When driving the tractor and mixer feeder on the road or highway under 20 MPH 40 KPH at night or during the day use flashing amber warning lights and a slow moving vehicle SMV identification emblem 12 Plan your route to avoid heavy traffic 13 Be a safe courteous driver Always yi...

Page 18: ...ocks may be needed to prevent unit from rolling MAINTENANCE ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR OR TRUCK BEFORE CLEANING ADJUSTING LUBRICATION OR SERVICING THIS MACHINE FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH The lowered position of the chute is limited by the mechanical interference of the bottom of the chute and the bottom of the conv...

Page 19: ...ease One pump every 8 hours of operation E Bearings In Rear Drive Standard All Purpose Grease Three pumps every 100 hrs for each zerk in grease bank F Gearbox Mobil Delvac Synthetic Gear Oil 75W 90 Prior to operation remove the upper most plug and replace with vent plug provided After first 100 Hrs of operation drain the oil Flush gear case with an approved non flammable non toxic solvent and refi...

Page 20: ...ration C Front Bearings Standard All Purpose Grease Every 100 hrs D Conveyor Bearings Standard All Purpose Grease One pump every 8 hours of operation E Bearings in Rear Drive Standard All Purpose Grease Three pumps every 100 hrs for each zerk in grease bank F Gearbox Mobil Delvac Synthetic Gear Oil 75W 90 Prior to operation remove the upper most plug and replace with vent plug provided After first...

Page 21: ...bration Or Growling In Rear Structure Drive Sprockets Out Of Line Check and realign Universal Joints Out Of Alignment Check and realign Worn Out Bearing Replace bearing Chains Jumping Sprocket Teeth Idler Springs Loose Adjust idlers as instructed on page Drive Sprockets Out Of Line Check and realign Worn Sprocket Teeth Replace sprocket Drive Chains Breaking Sprocket Misalignment Align sprockets Us...

Page 22: ... al low the indi cator to be rotated for easy viewing The Truck mixer is initially provided with mounting brackets matching the scale indicator purchased If in the future a different scale indicator is purchased new mounting brackets will be needed INSTALLING BATTERY ON MIXER TRAILER MOUNT ONLY NOTE Tractor socket shipped with mixer is not used when a battery is installed on the mixer 1 Open cover...

Page 23: ...EXTENSIONS 30 31 533 653 AUGERS ROTORS 32 33 DRIVE ASSEMBLY 34 35 OIL BATH DOOR GROUP 36 37 DISCHARGE DOOR DOOR EXTENSION 38 38 DISCHARGE CONVEYOR 40 41 TRAILER BATTERY BOX WEIGH BARS 42 43 HUB ASSEMBLY WHEEL ASSEMBLY 44 45 FENDERS 46 47 LADDER RAILS PLATFORM TRUCK 48 49 SCALE INDICATOR ARM ASSEMBLY 50 51 533 TRAILER PTO SHAFT 540 RPM 52 53 653 TRAILER PTO SHAFT 1000 RPM 54 54 HAY PRO TRUCK DRIVE ...

Page 24: ... 872264 Arm Rest WA 1 4 188226 Electric Feeder Control Bracket 1 5 871087 Truck Scale Indicator Base WA 1 6 871095 Truck Scale Indicator Mount WA 1 7 871103 Indicator Extension Tube WA 1 8 871111 Truck Scale Indicator Swivel WA 1 9 185930 Arm Rest Pad 12 2 ARM REST AND SCALE IN DI CA TOR AS SEM BLIES ...

Page 25: ...00PSI KEY PART NO DESCRIPTION QTY 1 362209 HYD VALVE 12V DOUBLE BUCHER 1 2 368115 9 16 MOR x 3 8 FPS 2 3 368024 SWIVEL 45 9 16 MOR x 3 8 FPS 2 4 368030 SWIVEL 90 9 16 MOR x 3 8 FPS 2 5 781057 12 VOLT SOLENOID VALVE GROUND WIRE 2 HYDRAULIC VALVE 12V DOUBLE BUCHER Page 25 ...

Page 26: ...IC PUMP BRACKET 1 2 336008 BUSHING SH 1 2 QD 1 3 324040 SHEAVE 1B x 4 0 SH 1 4 362017 PUMP D17AA2A CLOCKWISE PARKER 1 5 368040 SWIVEL 90deg 3 4 MOR x 3 8 FP 1 6 368050 ADAPTER 7 8 MOR x 3 4 FPS 90 1 7 368512 500 HOSE BARB TO 500 MALE PIPE 1 HYDRAULIC PUMP Page 26 ...

Page 27: ... A 1 2 362550 FILLER CAP ASSY FLOE EZY AB1000 3 1 3 362504 SUCTION SCREEN 1 4 368512 HOSE BARB 1 2 x 1 2 MALE PIPE 1 5 362400 OIL FILTER ASSY 3 4 WITH ELEMENT 1 6 310815 REDUCER BUSHING 3 4 x 3 8 1 7 781059 HYD HOSE ASSY 3 8 x 20 3 8 MP x3 8 MP 1 OIL RESERVIOR Page 27 ...

Page 28: ...sembly 1 2 780205 Reservoir Assembly 1 3 780123 Hydraulic Valve Assembly 1 4 781059 Hyd Hose Asm 3 8 x 20 w 3 8 MP Ends 1 5 184291 Hyd Hose Asm 3 4 x 144 Suction Line 1 6 781073 Hyd Hose Asm 3 8 x 144 w 3 8 MP Ends 1 7 781066 Hyd Hose Asm 3 8 x 60 w 3 8 MP 1 4 MP Ends 1 8 781069 Hyd Hose Asm 3 8 X 76 w 3 8 MP 1 4 MP Ends 1 9 781061 Hyd Hose Asm 3 8 x 42 w 3 8 MP Ends 1 10 781098 Hyd Hose Asm 3 8 x...

Page 29: ...80 PUSH BUTTON SWITCH PANEL ASSEMBLY 1 1B 780081 JOYSTICK SWITCH PANEL ASSEMBLY 1 2 781055 TRUCK TO MIXER WIRE ASSEMBLY 1 3 780123 HYDRAULIC CONTROL VALVE 1 4 781056 SWITCH WIRE ASSEMBLY 1 5 357702 PUSH BUTTON SWITCH 4 6 183392 SWITCH PANEL 1 WIRING SCHEMATIC DIXCHARGE DOOR PUSH BUTTON SWITCH PANEL ASSY Page 29 ...

Page 30: ...Page 30 PTO GEARBOX EXTENSIONS ...

Page 31: ...38034 Drive Shaft WWE2480 SC25Z 1000CV x 540 Model 653 See Pages 56 57 1 338035 Drive Shaft W2400 540X540 SC5 Model 533 See Pages 54 55 1 6 171413 400 Mount Plt 3 8 x 27 1 2 1 171336 2250 G Box Mnt Plt 27 1 2 Dia 1 7 171373 533 653 Top Ext Rubber 12 x 178 2 8 171427 Extension Mount Angle 54 1 9 171426 Rubber Extension End 120 1 10 171374 Extension Angle 23 Model 653 Only 1 11 171384 653 12 End Ext...

Page 32: ...16 14 9 18 20 15 22 4 21 3 6 17 13 2 11 8 8 1 19 16 7 14 7 12 5 3 2 3 2 3 533 653 AUGERS ROTORS Page 32 ...

Page 33: ...S 1 8 x 3 1 2 5 PLTD 8 14 406481 HHCS 3 4 10 x 2 1 2 8 PlTD 8 15 407944 HHCS 3 4 10 x 3 Serrated Flange 8 8 16 850523 184 Rotor Shaft Flange WA 2 17 875345 653 400 Gearbox Hub Flange WA 1 875361 533 2250 Gearbox Hub Flange WA 1 18 875359 533 653 Rotor Rear Shaft WA 6 Bolt 1 19 875368 533 653 Top Auger WA 2 20 875505 533 653 Rotor WA 6 Bolt 1 21 875530 533 653 Rotor WA 8 Bolt 1 22 875531 533 653 Ro...

Page 34: ...Page 34 DRIVE ASSEMBLY ...

Page 35: ...4 x 1 1 2 x 3 1 11 873054 Idler Arm WA 3 4 x 1 1 2 x 18 1 12 412416 Set Collar Pltd 1 4 13 171337 Shaft Spacer 3 x 3 8 2 14 171338 3 Bearing Spacer 2 15 850129 End Cap WA 3 1 2 2 16 187159 Idler Block 100 2 3 8 x 5 8 1 17 875370 100 28 x 100 36 Sprkt WA Model 533 1 875369 100 24 x 100 30 Sprkt WA Model 653 1 19 850521 100B54 3 SPL Bore x 3 LTB WA Model 533 2 874030 100B60 x 3 SPL Sprocket WA Model...

Page 36: ...Page 36 OIL BATH DOOR GROUP ...

Page 37: ...Handle Cam Lock 2 5 370322 Handle Stop 2 6 370319 Cam Lock Handles 2 7 370321 Cam Lock Bushing 2 8 189503 Cam Rod Spacer 4 1 2 4 9 875363 L H Cam Lock WA 1 10 171307 Lower O B Door 17 1 2 x 26 1 2 1 11 875364 R H Cam Lock WA 1 12 875366 O B Door WA 2 13 351056 5 32 Rubber Bulb Seal 18 14 310720 Plug Pipe Sight Pltd 3 8 1 OIL BATH DOOR GROUP ...

Page 38: ...Page 38 DISCHARGE DOOR EXTENSION Truck Unit Only Truck Unit Only Truck Unit Only ...

Page 39: ...ut 5 Pltd 1 8 1 5 364055 Hyd Cylinder 2 x 8 Truck Unit Only 2 6 188387 Door Hinge Shaft 57 1 2 1 7 874071 Conveyor Motor Plate WA 1 8 375004 1500 Plate Magnet 3 9 404000 Cotter Pin Pltd 1 4 x 1 1 2 2 10 872248 Straight Door Arm WA 1 11 875390 Discharge Frame Extension WA Truck Unit Only 1 12 364057 Hyd Cylinder 2 1 2 x 8 1 DISCHARGE DOOR AND EXTENSION ...

Page 40: ...Page 40 DISCHARGE CONVEYOR ...

Page 41: ...6 760000 1 Conv Take Up Bearing Assy 2 7 188384 Bar 45 3 4 Conveyor Spout Rubber 1 8 188418 Spout Rubber Side Bar 4 2 9 188304 Bar Conveyor Spout Rubber 4 2 10 874122 48 W L Conveyor Pan WA 1 874004 48W x 36L Conveyor Pan WA 1 874155 48W x 60L Conveyor Pan WA 1 11 874153 C55x68 Conv Chain WA 48W x 48L Conveyor 1 874154 C55x52 Conv Chain WA 48W x 36L Conveyor 1 874157 C55x81 Conv Chain WA 48W x 60L...

Page 42: ...Page 42 TRAILER BATTERY BOX WEIGH BARS ...

Page 43: ... 4 Riser WA optional 2 4 875396 Front 4 Riser WA optional 2 5 357400 Battery Box 1 6 450715 Weigh Bar 3 3 4 Axle 2 7 875393 Clevis Hitch Plate WA 1 875376 Hitch Plate WA optional 1 8 875384 Mixer Jack WA 1 9 875377 Hitch Plate Tube WA 1 10 450716 Weigh Bar 2 7 8 Hitch 1 TRAILER BATTERY BOX WEIGH BARS ...

Page 44: ...Page 44 770180 HUB ASSEMBLY WHEEL ASSEMBLY ...

Page 45: ... HM218210 1 10 372320 Oil Seal 4 375 Bore 1 11 407726 3 4 16 Stud Bolt x 2 5 8 10 12 405625 Cap Screw 5 16 18 x 1 2 4 13 400118 3 4 16 Hex Flanged Nut Grade 8 10 14 342458 Outer Race HM212010 1 15 171330 Spindle Bar Seal Sleeve incl w 770180 1 16 770179 15 x 22 5 10 Bolt Assy 1 Offset For 533 2 770182 16 5 x 22 5 10 Bolt Assy 1 Offset For 653 2 17 372417 Wheel 13 x 22 5 10 Bolt 1 Offset 1 18 37261...

Page 46: ...Page 46 FENDERS ...

Page 47: ...PTION QTY 1 875394 Single Axle Fender Weldment 2 3 370200 Rear Mud Flap 2 4 370202 Front Mud Flap 2 5 183087 Mud Flap Strap 4 6 872120 Mud Flap Bracket Weldment 2 7 875352 Tandem Axle Fender Weldment 2 8 171430 Bracket 4 FENDERS ...

Page 48: ...Page 48 LADDER RAILS PLATFORM TRUCK ...

Page 49: ...Page 49 KEY PART NO DESCRIPTION QTY 1 872273 Trailer Ladder WA 1 2 872608 Hand Rail WA 1 3 872745 End Handrail WA 1 4 872607 920 Platform WA 1 5 171452 Ladder Bar 8 2 LADDER RAILS PLATFORM TRUCK ...

Page 50: ...Page 50 SCALE INDICATOR ARM ASSEMBLY ...

Page 51: ...ler Scale Indicator 29 1 3 872125 Trailer Scale Arm WA 2 1 2sq x 34 1 4 185492 Handle 1 2 Locking 6 1 5 185491 Plate Trailer Scale Hinge 5 1 2 2 6 185493 Washer Scale Hinge 2 1 2 OD 2 7 184283 Trailer Hose Carrier 36 1 8 412205 Cable Clamp Pltd 3 8 1 9 872273 Trailer Ladder 1 SCALE INDICATOR ARM ASSEMBLY ...

Page 52: ...533 TRAILER PTO SHAFT 540 RPM P N 338035 Page 52 ...

Page 53: ...9 Outer Profile S5 1 7 338562 Inboard Yoke S5 1 9 338486 Shield Cone 6 Rib 2 10 338487 Outer Shield Tube Oval 1 11 338488 Inner Shield Tube Round 1 12 338489 Bearing Ring SC25 2 13 Safety Chain 044321 1 14 Screw In Item 9 365305 2 15 Decal Outer In Item 10 383333 1 16 Decal Inner In Item 6 383334 2 17 ADMA Safety Manual 391606 1 NS ASG Col Kit In Item 1 381908 2 533 TRAILER PTO SHAFT 540 RPM ...

Page 54: ...Page 54 653 TRAILER PTO SHAFT 1000 RPM ...

Page 55: ...ofile Sleeve WA 1 8 338562 Yoke Inboard W2400 PRS5 SC25 356906 1 9 338443 Cross Bearing Kit W 2400 312410 1 10 338507 Yoke 1 3 8 6 Spline AS WWE 2480 380907 1 11 338486 CVC Shield Cone 6 Rib W 2400 365366 2 12 338489 Bearing Ring SC25 W 2400 087276 1 13 338509 Inner Shield Tube Round WWE 2480 383868 1 14 338503 CVC Support Bearing W 2400 355155 1 15 338556 Outer Shield Tube Oval 338753 1 16 338502...

Page 56: ... 40B16x1 1 4 1 4 Cpl Half 1 5 332602 CHAIN COUPLER 40B16 x 7 8 1 4 Cpl Half 1 6 338054 DRIVE SHAFT ASSY SPICER 1350 1 7 338423 END YOKE 1 1 4 3 8 338413 U STRAP BOLT KIT 1350 8 9 338436 CROSS KIT 5 17X SPICER 1350 4 10 338409 DRIVE SHAFT ASSY SPICER 1350 1 11 338408 DRIVE SHAFT ASSY SPICER 1350 1 12 338424 YOKE 1 3 8 SPICER 3 4 613 1 13 344134 GEARBOX EC3256 MN 71 SU 1 375 MS RDF 1 HAY PRO TRUCK D...

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