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12

11. Fluid Filling:  

CAUTION

  If fill/breather cap, Fig. 17, is lost or broken, order 

replacement.  DO NOT substitute with a solid plug.

A.  System capacity is twenty-two (22) quarts.  Use Dexron III  

ATF.  Remove fill/breather cap and fill vent screw, Fig. 17.  

B.  Add fluid until it reaches the fill line. 

C.   Replace fill/breather cap.

D.  Start motor and raise lift to full rise.  Lower the lift onto the  

locking  latches.

E.  

R

EMOVE ALIGNMENT STUDS from all four (4) column bases, 

Fig. 8.

IMPORTANT

  Lift must be fully lowered before changing or 

adding hydraulic fluid.

12. Connecting Air Supply:

Note:  Locking latches require 100 p.s.i. min to 120 p.s.i. max. air 

pressure

IMPORTANT

  A filter/regulator/lubricator must be installed on 

air supply at lift. Failure to do so will void the warranty.

A. Connect air valve to Reducing Tee, Fig. 24.  Cut provided 

1

/

4

” 

air line tubing with sharp blade to length as required.  Tubing 

must be cut square with no burrs.  

 

Note:  To assemble air line tubing into fitting, use firm, manual 

pressure to push tubing into fitting until it bottoms, Fig. 23.  If 

removal of the air line tubing from the fitting is ever required, hold 

Push Sleeve  in (against fitting) and, at the same time, pull out on 

tubing.

IMPORTANT

  Tubing must bottom out in valve or fitting (approx. 

3

/

4

”) or it will leak.

B. Use Housing Collar to secure the Air Valve to the Air Valve

Bracket, Fig. 24.

C.   Attach enclosed NP280 decal (“PUSH TO RELEASE LATCHES”) 

below button on air valve bracket, Fig. 16. 

D.  Run 

1

/

4

” air line from air valve to the slot in the fixed runway. 

Cut airline to length required and attach to Tee in runway, Fig. 

22.

E.   Connect Reducing Tee to female connector, Fig. 24, using 

3

/

8

” 

air line tubing. Attach filter to female connector and connect 

into existing facility air supply. Make sure plastic plug is in 

bottom opening of Reducing Tee. 

 

F.    Check for air leaks by depressing air valve. Repair as required.

G.  Use provided cable ties to tie air line to hydraulic hose between 

power unit and lift.

H.   Actuate air valve and check latch operation on all four (4) corners. 

When releasing locks, the locking latch should pull back flush 

with yoke end to clear the latch bar located in all four (4) columns, 

Fig. 24. Adjust, if required, by removing cotter pin and washer 

holding Slotted Bracket on locking latch and screwing Slotted 

Bracket in to move it toward the air cylinder. After adjustment, 

replace washer and secure Slotted Bracket with a 

new

 cotter 

pin.  Tighten jam nut. Apply Loctite® to jam nut to hold in place.

I.    Use cable ties provided to tie 

3

/

8

” air supply to electrical supply 

conduit at approximately 2’-0” intervals.

Fig. 22

Fig. 23

Tee

Right Runway

Tee

Tee

Left Runway

Air Line To Lift

Air Line in Lift

Seating Air Line

Tubing

Air Line

Tubing

Push

Sleeve

Summary of Contents for RFL25

Page 1: ... I N S T A L L A T I O N I N S T R U C T I O N S SM30 RFL25 SM30 Capacity 30 000 lbs 15 000 lbs per axle 140 Minimum Wheelbase RFL25 Capacity 25 000 lbs 12 500 lbs per axle July 2018 by Vehicle Service Group CO10598 0 IN20490 Rev J 7 24 2018 LP20460 ...

Page 2: ...uirements In the following section the terms highest and lowest refer to elevation of floor A Mark locations where lift columns will be positioned in bay B Place target at column positions and record readings Fig 2 C Find the highest of the four 4 locations Find the difference between the reading at each of the remaining three 3 columns and the highest reading D The difference is the estimated amo...

Page 3: ...package including longer anchor bolts 4 Runway and Yoke Assembly A Determine direction of approach in bay B Position left runway in bay with hydraulic cylinder hose connection to rear of bay Cables and sheaves are pre assembled in runway Runway needs to be up off floor so shipping restraints can be removed from cable ends air and hydraulic lines and cylinder rod Pull cables air and fluid lines out...

Page 4: ...acer As Shown To Maintain 5 16 Of Gap From End Of Yoke To Front Of Latch Bar Be Sure To Remove Spacer After Installation 1 2 Ears Of Spacer Tee Left Runway Right Runway Air Line in Runway Air Line To Lift Tee Tee Alignment Stud 5 16 REF Between Yoke End and Latch Bar Yoke Assembly Alignment Stud Latch Bar Column IMPORTANT The yoke column alignment studs MUST be used for proper centering of columns...

Page 5: ...Double Return Bend always to the Inside of Lift RFL25 177 1 8 Ref SM30S 249 1 8 Ref SM30L 285 1 8 Ref SM30E L 321 1 8 Ref 133 1 4 Ref Check Lift Dimensions Width and length measurements are made from column sides NOT column base plate Diagonals are measured from inside corner of column 1 4 Tapping Screw Column Stop Plastic Slider Plastic Slider Fig 10 ...

Page 6: ...I 5 8 x 4 1 4 Hilti HIT HY 150MAX SD Adhesive Hilti HIT HY 150 MAX Adhesive HILTI HIT RE 500 SD Adhesive Hilti Kwik Bolt III 5 8 x 6 Minimum Concrete Strength 3000 PSI 3000 PSI 3000 PSI Minimum Anchor Em bedment 2 3 4 INCHES 3 1 8 INCHES 3 1 8 INCHES Minimum Distance to Concrete Edge Crack Expansion Joint Aban danoned Anchor Hole 4 1 2 INCHES 3 1 8 INCHES 2 1 4 INCHES The supplied concrete fastene...

Page 7: ...ol Maximum shim thickness is 2 Fig 12 If more shimming is required consult factory for different shim package including longer anchor bolts Drill four 5 8 diameter holes through concrete floor using base holes as guide Fig 11 Repeat for other columns D Insert base anchors Fig 11 Repeat for other columns Tighten nuts Recheck columns for plumb Re shim if necessary Torque anchor bolts to 60 ft lbs Fi...

Page 8: ...ch using two 2 of the 5 16 18NC x 1 1 2 HHCS Fig 16 C Mount power unit with motor up to the column bracket and install four 5 16 lock washers and nuts D Run hydraulic hose from runway through slot in side of runway to power unit output port Fig 17 DO NOT use Teflon tape on hydraulic hose connections Install and hand tighten elbow to pump until O ring is seated and elbow should be oriented downward...

Page 9: ...Unit Hose CAPACITY 30 000 LBS CAPACIT Y 30 000 LBS Fill Breather Cap Fig 16 Fig 17 Place air valve bracket on column bracket before attaching motor Push nuts hold bolts to brackets Use 4 5 16 18NC X 1 1 2 lg HHCS and Nuts On one bolt place 2 5 16 Star Washers PUSH TO RELEASE LATCHES NP280 PUSH TO RELEASE LATCHES NP28 0 ...

Page 10: ...amp 3 phase 460v 8 75 amp Fig 18 and Fig 21 Wiring must comply with local electrical codes Note Motor CAN NOT be run on 50Hz line without a physical change in the motor WARNING Risk of explosion This equipment has internal arcing or sparking parts which should not be exposed to flammable vapors It should not be located in a recessed area or below floor level NEED ASSISTANCE CALL 1 800 445 5438 OUR...

Page 11: ... 1 4 Flat Washers and 4 1 4 Star Washers Fig 20 B Route cord through strain relief on motor and connect per table on top of page T1 T2 T3 U2 V2 W2 W1 V1 U1 575V 60 Hz 3Ø Three Phase Power Unit MOTOR OPERATING DATA TABLE THREE PHASE LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE 208 240V 50 60Hz 197 253V 400V 50Hz 360 440V 440 480V 50 60Hz 396V 528V 575V 60Hz 518V 632V L1 L2 L3 L1 L2 L3 208 240V 50 60Hz ...

Page 12: ... 3 4 or it will leak B Use Housing Collar to secure the Air Valve to the Air Valve Bracket Fig 24 C Attach enclosed NP280 decal PUSH TO RELEASE LATCHES below button on air valve bracket Fig 16 D Run 1 4 air line from air valve to the slot in the fixed runway Cut airline to length required and attach to Tee in runway Fig 22 E Connect Reducing Tee to female connector Fig 24 using 3 8 air line tubing...

Page 13: ... for the first front latch to click into place Adjust this simultaneously with the rear columns E Do the same for the remaining front column F Tighten jam nuts and lower lift Note Latches may not click in at the same time when vehicle is being raised They should be closed Be sure all four 4 corners have passed the locking latch bar slot before lowering lift on locking latches Note Replace any miss...

Page 14: ...NOTES ...

Page 15: ...NOTES ...

Page 16: ...ve to lift owner operator Thank You Trained Operators and Regular Maintenance Ensures Satisfactory Performance of Your Rotary Lift Contact Your Nearest Authorized Rotary Parts Distributor for Genuine Rotary Replacement Parts See Literature Package for Parts Breakdown ...

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