Rosco Maximizer 2B Operation, Service & Parts Manual Download Page 7

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Rosco Maximizer 2B Asphalt Distributor

vii

Table Of Contents

Diesel Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-9

Portable LPG Torch . . . . . . . . . . . . . . . . . . . . . . . . .

6-14

Distributor Operation . . . . . . . . . . . . . . . . . . . . . . . .

6-14

Plus One Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-15

In-Cab Controller Screens . . . . . . . . . . . . . . . . . . . . . .

6-15

Plus One Controller Error Messages . . . . . . . . . . . . . . . . .

6-18

Electro Motive Radiation Interference . . . . . . . . . . . . . . . .

6-18

Modes Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-19

Load Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-19

Tank Circulate Mode . . . . . . . . . . . . . . . . . . . . . . . . .

6-22

Spray / Bar Circulate Mode (Bar Circulate) . . . . . . . . . . . . . .

6-25

Spray / Bar Circulate Mode (Spray) . . . . . . . . . . . . . . . . .

6-27

Handspraying . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-29

Handspray / Unload Mode . . . . . . . . . . . . . . . . . . . . . .

6-31

Handspray Mode (Bar Circulate) . . . . . . . . . . . . . . . . . . .

6-33

Reverse Suction Mode . . . . . . . . . . . . . . . . . . . . . . . .

6-35

Auto-Assisted Clean-out Mode . . . . . . . . . . . . . . . . . . . .

6-37

Enviroflush Tank Clean-out

. . . . . . . . . . . . . . . . . . . . . .

6-41

Transfer Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-43

Unloading Mode . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-45

Washdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-46

Combating Poor Visibility . . . . . . . . . . . . . . . . . . . . . . . . .

6-46

Manual Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-46

Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-46

Run Simulation Example . . . . . . . . . . . . . . . . . . . . . . .

6-47

Trial Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-47

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

General Information . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

Fluids And Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

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Summary of Contents for Maximizer 2B

Page 1: ...Operations Service And Parts Manual Rosco Maximizer 2B Asphalt Distributor Manual No 1006212 01...

Page 2: ......

Page 3: ...Introduction Safety General Information Specifications Component Location Operation Maintenance Troubleshooting Schematics Illustrated Parts List IPL 1 2 3 4 5 6 7 8 9 10 Thumb Index...

Page 4: ...or exemplify a product service or maintenance improvement We reserve the right to make any change at any time without notice VT LeeBoy Inc VT LeeBoy LeeBoy and Rosco are all the same entity and are us...

Page 5: ...tems Not Covered 3 3 Other Limitations 3 3 Contact Information 3 4 Record of Ownership 3 4 Nameplate 3 4 Specifications 4 1 General Information 4 2 General 4 2 System Overview 4 2 Circulating System 4...

Page 6: ...Screen 5 18 Burner 5 20 LPG Burner System 5 22 Operation 6 1 Operator Safety Considerations 6 3 Regeneration 6 3 Machine Break In 6 4 Before Starting 6 4 After 2 Hours Of Operation 6 4 After 8 20 Hou...

Page 7: ...Handspraying 6 29 Handspray Unload Mode 6 31 Handspray Mode Bar Circulate 6 33 Reverse Suction Mode 6 35 Auto Assisted Clean out Mode 6 37 Enviroflush Tank Clean out 6 41 Transfer Mode 6 43 Unloading...

Page 8: ...Speed Sensor 7 12 Radar Horn Option 7 13 Daily Exterior Maintenance 7 13 Storage 7 13 Hydraulic Fluids 7 14 Hydraulic Oil Requirements 7 14 Safety Label Installation 7 15 Troubleshooting 8 1 General 8...

Page 9: ...alt Pump Relief Valve 10 12 Transfer Line Ground Level 10 14 Automatic Valve Cab Control 10 16 Tank Valve Assembly 10 18 Flex Hose Assembly 10 20 Handspray Wand Assembly 10 22 Hydraulic Front Live 10...

Page 10: ...System 10 104 Insulated Tank Tank Components 10 106 Spraybar Assembly 12 FT 10 110 Spraybar Assembly 12 FT 10 111 Spraybar Assembly 16 FT 10 112 Spraybar Assy Max2 16 Ft 10 114 Spraybar Assembly 1 Ft...

Page 11: ...10 148 Tank Ladder Group 1500 Gallon Tank 10 150 Tank Ladder Group 1900 Gallon Tank 10 152 Tank Ladder Group 3000 Gallon Tank 10 154 Tank Ladder Group 3500 Gallon Tank 10 156 Tank Ladder Group 4000 G...

Page 12: ...xii Rosco Maximizer 2B Asphalt Distributor Table Of Contents Return to Last Viewed Return to Thumb Index...

Page 13: ...th all related supplemental books engine and transmission manuals and parts books Related Service Bulletins should be reviewed to provide information regarding some of the recent changes If any questi...

Page 14: ...NOTES Rosco Maximizer 2B Asphalt Distributor 1 2 Introduction Return to Last Viewed Return to Thumb Index...

Page 15: ...2 1 Rosco Maximizer 2B Asphalt Distributor Page Safety 2 1 Safety Precautions 2 2 Safety Label Locations 2 6 Safety Section 2 Return to Last Viewed Return to Thumb Index...

Page 16: ...ion that should be followed in order for the machine or component to function in the manner intended Safety Precautions General Safety Have a first aid kit available and know how to use it Keep a char...

Page 17: ...se an explosion Never operate the burners in a confined area such as a building or shed Vapor build up could cause an explosion Do not operate the burners if the tank is leaking or a spill has occurre...

Page 18: ...ir and keep hands other body parts and clothing away from moving rotating parts Always stop the engine before beginning service Verify that all machine guards and covers are attached properly to the m...

Page 19: ...satisfy the standard or limit must be replaced Always tighten components to the specified torque Loose parts can cause Rosco Maximizer 2B Asphalt Distributor damage or cause it to operate improperly O...

Page 20: ...For additional help you should refer to the parts listing in the parts section of this manual and note the description column A description of location is provided below for each safety label For addi...

Page 21: ...2 Rosco Maximizer 2B Asphalt Distributor 2 7 Safety Safety Labels and Safety Label Locations Figure 2 2 Return to Last Viewed Return to Thumb Index...

Page 22: ...NOTES 2 8 Safety Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Return to Thumb Index...

Page 23: ...l Information 3 1 Limited Warranty Policy 3 2 Warranty 3 2 Limitations 3 2 Items Not Covered 3 3 Other Limitations 3 3 Contact Information 3 4 Record of Ownership 3 4 Nameplate 3 4 General Information...

Page 24: ...IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED STATUTORY AND IMPLIED WARRANTIES APPLICABLE TO UNITS ENGINES OR PARTS INCLUDING WITHOUT LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS...

Page 25: ...OF CUSTOMERS PURCHASERS OR LESSEES FOR SUCH DAMAGES IN NO EVENT WILL WARRANTY COMPENSATION OR OTHER DAMAGES AVAILABLE FROM LEEBOY EXCEED THE PURCHASE PRICE OF THE PRODUCT Items Not Covered LeeBoy is...

Page 26: ...ct from If you have a persistent problem your dealer is unable to resolve contact LeeBoy directly Record dealer information in the space provided For additional information about LeeBoy please visit w...

Page 27: ...ng System 4 2 Burner System 4 3 Plus One Controller 4 3 In Cab Operator System 4 3 Material Considerations 4 4 Specification Tables 4 6 Torque Specs 4 10 Metric Fasteners 4 10 Inch Fasteners 4 10 Hydr...

Page 28: ...his section contains a description of how the major components operate It also includes specifications for the major system components Included in this section are machine weights dimensions performan...

Page 29: ...ne system is used to automatically control the application rate of the asphalt distributor truck It is capable of automatically maintaining constant asphalt application rates regardless of changes in...

Page 30: ...used at temperatures above their flash points Serious injury can occur from burns Material Considerations NOTE All information in the Material Considerations section was obtained from publications of...

Page 31: ...e of the asphalt particles It may have a negative charge called anionic or a positive charge called cationic NOTE An anionic type of emulsion will work best with aggregates having positive surface cha...

Page 32: ...uction line from pump includes tank cut off valve Heating System Double flue with 8 inch 203 mm inside diameter tubing Exhaust Stack Stainless steel with rain cover Burners Dual diesel fired burner wi...

Page 33: ...ENT OPTIONAL EQUIPMENT Handspray gun with 25 foot 7 6 m hose PTO driven hydraulic pump from truck transmission Front and rear dial contents gauge Outfire protection on diesel burner Sampling valve LPG...

Page 34: ...25 219 425 AR 4000 145 290 177 350 227 440 AR 8000 145 290 177 350 232 450 PEN 40 50 150 300 177 350 232 450 PEN 60 70 145 295 177 350 232 450 PEN 85 100 140 280 177 350 232 450 PEN 120 150 130 270 17...

Page 35: ...halt Products PRODUCT TO BE LOADED LAST PRODUCT IN TANK ASPHALT CEMENT CUTBACK ASPHALT CATIONIC EMULSION ANIONIC EMULSION Asphalt Cement OK to load Ok to load Empty to no measurable quantity Empty to...

Page 36: ...instead of values given in this table Table 4 6 Torque Specifications For Metric Fasteners CLASS 8 8 GRADE 5 EQUIVALENT CLASS 10 9 GRADE 8 EQUIVALENT NOMINAL SIZE PITCH TORQUE FT LBS TORQUE N m TORQU...

Page 37: ...145 110 155 115 210 155 18 UNF 120 91 165 125 170 130 230 175 5 8 11 UNC 150 115 205 155 210 160 285 215 18 UNF 170 130 230 175 240 180 325 245 3 4 10 UNC 265 200 360 270 375 280 510 380 16 UNF 295 2...

Page 38: ...6 5 8 16 12 1 1 6 3 8 11 16 24 15 1 1 6 1 2 7 8 46 34 1 1 6 5 8 1 62 46 1 1 6 3 4 1 1 4 102 75 3 4 1 8 7 8 1 3 8 122 90 3 4 1 8 4 To prevent twisting the tube s use two wrenches Place one wrench on th...

Page 39: ...eads engaged the hex can no longer be rotated by hand 5 Mark a line across the coupling nut and backup hex for flats method verification of coupling torque Figure 4 2 6 Apply a wrench to the backup he...

Page 40: ...35 14 65 80 160 180 16 94 104 74 82 92 105 111 125 200 220 20 124 138 75 83 125 140 133 152 210 280 24 156 173 79 87 150 180 156 184 270 360 32 219 243 158 175 Table 4 11 Torque Specifications For 4 B...

Page 41: ...e reliable 3 Tightening 2 flats or more is analogous to severe over torque and may damage seal faces Table 4 13 Torque Specifications For DIN 24 DIN 60 and Inverted Cone Style Coupling Terminations DI...

Page 42: ...the correct setting on the torque wrench when using a crowfoot All of the methods involve making the setting proportional to the effective change in length of the wrench multiplied by the desired fina...

Page 43: ...ntinued 5 4 Main In Cab Control Box 5 6 Main In Cab Control Panel Continued 5 8 Main In Cab Control Panel Continued 5 10 Rear Controller 5 12 Flow Distance 5 14 Run Screen 5 16 Mode Selection Screen 5...

Page 44: ...verview 1 2 6 3 4 5 17 7 8 2 12 13 14 9 10 11 15 16 II II Main Dash Panel Figure 5 1 1 Hydraulic Pump 2 Tank Capacity Indicator 3 Asphalt Tank 4 Top Opening 5 Hydraulic Tank 6 GPS Speed Sensor 7 Diese...

Page 45: ...ng tank quantity a loading screen overflow pipe and tank vent 5 Hydraulic Tank Mounted on the left or right side of truck Supplies hydraulic fluid to the hydrostatic system 6 GPS Speed Sensor Monitors...

Page 46: ...3 4 5 17 7 8 2 12 13 14 9 10 11 15 16 II II Main Dash Panel Figure 5 1 9 Spraybar 10 Asphalt Pump 11 Burner 12 Exhaust Stack 13 Load and Transfer Lines 14 Hydraulic Motor 15 Rear Controller and Tool B...

Page 47: ...troller and Tool Box The Pump Speed knob adjusts pump speed and direction The spraybar controls adjust the extension and lift of the spraybar Located in rear tool box 16 Enviroflush Solvent Tank Tank...

Page 48: ...Master 5 1 ft Spray Nozzle Activation Left Bar 6 1 ft Spray Nozzle Activation Right Bar 7 1 ft Nozzle Activation Switches Optional 1 ft Spraybar Wing Extensions 8 Left Spraybar Wing Fold Unfold Switch...

Page 49: ...ositions 1 BAR CRCLT Up Used in conjunction with the AUTO setting and the Mode Selection Spray or Bar Circulate to allow the controller to circulate asphalt in the bar Flow rate is defined in the Flow...

Page 50: ...ft Bar 6 1 ft Spray Nozzle Activation Right Bar 7 1 ft Nozzle Activation Switches Optional 1 ft Spraybar Wing Extensions 8 Left Spraybar Wing Fold Unfold Switch 9 Right Spraybar Wing Fold Unfold Switc...

Page 51: ...ich hydraulically moves the right spraybar wing to the horizontal position switch down for spraying and to the vertical position switch up for travel The spraybar wing moves in the direction of the sw...

Page 52: ...raybar Master 5 1 ft Spray Nozzle Activation Left Bar 6 1 ft Spray Nozzle Activation Right Bar 7 1 ft Nozzle Activation Switches Optional 1 ft Spraybar Wing Extensions 8 Left Spraybar Wing Fold Unfold...

Page 53: ...curser in the color display Pressing the LEFT button moves the curser or selection to the left Pressing the RIGHT button moves the curser of selection to the right 16 Navigation Buttons Up Down These...

Page 54: ...nual Pump Speed and Direction Control Dial 2 Left and Right Spraybar Wing Up Down 3 Spraybar Raise 4 Spraybar Lower 5 Spraybar Shift Left 6 Spraybar Shift Right 7 Initiate Diesel Auto Assisted Cleanou...

Page 55: ...ng as the button is depressed or until the limits of travel are reached Typical spraybar heights for asphalt application are between 9 and 11 inches from the bottom of the spray nozzles to the road su...

Page 56: ...onent Location Flow Distance Distance Flow Calibration Figure 5 4 1 Distance Calibration 2 Flow Calibration 2 1 ACTUAL DISTANCE TARGET DISTANCE 1000 FEET TARGET VOLUME GALLONS ACTUAL VOLUME 1000 1000...

Page 57: ...enter auto spray mode Dip the tank with the measuring stick before spraying Spray the target volume of asphalt Dip the tank with the measuring stick after spraying to determine how much material was...

Page 58: ...ode 3 REAR FRONT Control Priority Selection 4 Setup Parameters 5 Inactive Button 6 Memory Presets 1 of 12 7 Application Rate gal sq yd L sq m 8 Error Fault Screen 9 Flow Rate Dial gpm Lpm 10 Distribut...

Page 59: ...the Front or Rear priority selection Button 3 The Run Screen display indicates the asphalt flow rate so the operator can judge the Asphalt Pump speed adjustments that need to be made 3 FRONT REAR Con...

Page 60: ...cation Mode Selection Screen Mode Selection Sreen Figure 5 6 1 Spraybar Circulate 2 Hand Spray Tank Circulate 3 Load 4 Transfer 5 Hand spray Unload 6 Reverse Suction 7 Auto Assisted Cleanout 8 Off 1 2...

Page 61: ...ansfer emulsified asphalt from one location to another 5 Hand Spray Unload Button 5 Use this mode of operation to remove excess material from the tank or to hand spray using the spray wand 6 Reverse S...

Page 62: ...5 20 Rosco Maximizer 2B Asphalt Distributor Component Location Burner Burner Figure 5 7 1 Burner Display Screen Return to Last Viewed Return to Thumb Index...

Page 63: ...ted from the back of the distributor If the temperature should exceed the high temperature set point Figure 5 7 in the controller a relay will turn off the burner The burner will also turn off if the...

Page 64: ...omponent Location LPG Burner System 5 4 4 3 3 1 2 LPG Burner System Figure 5 8 1 To Tank Valve Not Shown 2 Regulator 3 Shut Off Valve 4 Pilot Light Valve 5 Upper and Lower Burners 6 Solenoid Not Shown...

Page 65: ...set the pressure at 10 to 20 PSI for operation 3 Shut Off Valve Controls the flow of fuel to the burner Turn counterclockwise CCW to open the valve to provide gas to the burner Turn clockwise CW to cl...

Page 66: ...vent circulates through the asphalt pump and spraybar Solvent Valve closes as the asphalt pump continues to run forward causing the solvent to circulate through the spraybar and pumping system This is...

Page 67: ...rvice And Maintenance 6 4 Spraybar Inspection 6 4 Functional Check 6 4 Hydraulic Circuit 6 5 Hydrostatic Circuit 6 5 Automatic Valve System 6 6 Asphalt Spraybar 6 7 Preventing Spraybar Failure 6 8 Val...

Page 68: ...rculate 6 25 Spray Bar Circulate Mode Spray 6 27 Handspraying 6 29 Handspray Unload Mode 6 31 Handspray Mode Bar Circulate 6 33 Reverse Suction Mode 6 35 Auto Assisted Clean out Mode 6 37 Enviroflush...

Page 69: ...icators Failure to perform a Parked Regeneration when exhaust filter indicator is ON will cause the engine to lose power and eventually shutdown Refer to Truck manufactures manual Operator Safety Cons...

Page 70: ...en as required 3 Check for any loose components Tighten secure or adjust as required 4 Check the condition of all hydraulic lines air lines couplers fittings connections and asphalt supply lines Rerou...

Page 71: ...t The solenoid valves are located inside the rear platform 1 Start the truck engine and run at low idle 2 Turn the Plus One Controller Master switch ON to activate the system Figure 5 2 1 NOTE If equi...

Page 72: ...odes in Section 6 Automatic Valve System A functional check of the automatic valve system will verify that the air actuators and cylinders are operating properly Review the plumbing circuit and famili...

Page 73: ...s in Section 6 Spraybar Height NOTE Although there is rarely a difference in fan patterns as the truck load lightens if you notice a change in the pattern you may need to readjust the height of the ba...

Page 74: ...d slot of the tool over the bottom of one valve and align the other valve with the oblong slot Repeat for any valves that are being replaced or realigned 2 To adjust the nozzles lay the Nozzle Alignme...

Page 75: ...after servicing and before starting a job Be sure there is a proper connection and no leakage For a further breakdown of the spraybar valve assembly see Illustrated Parts List IPL in Section 10 Nozzle...

Page 76: ...the lower burner 1 Be sure the unit is sitting on a level area Do not put your head in the tank Serious injury or death could result from breathing poisonous fumes 2 With a flash light look into the...

Page 77: ...til the material cools to less than the set temperature limit This feature helps to prevent overheating the material NOTE Burner Control switch is a momentary switch and will return to the OFF positio...

Page 78: ...water into steam and can cause an explosion 3 Be sure that flue tubes are covered by at least 8 inches of material Read the tank dipstick If the amount in the tank is less than the recommended amount...

Page 79: ...is a momentary switch and will return to the OFF position An icon will display on the screen when the Burner Control switch has enabled the burner system controls 12 Open the LPG tank valve to start...

Page 80: ...6 Open valve for upper burner if equipped 17 Burners should be operating If not turn off valves and do not light until problem is fixed see Troubleshooting in Section 8 High Temperature Limit Control...

Page 81: ...tor assumes the responsibility of adjusting the asphalt pump direction and speed in coordination with the vehicle speed and the spraybar width In MANUAL mode with front control priority the direction...

Page 82: ...The eight modes of operation available through the Mode Selection Screen are see Modes Of Operation in Section 6 SPRAYBAR CIRCULATE Button 1 of the Mode Selection Screen This mode circulates the hot a...

Page 83: ...e tank and to minimize the loss of heat from the plumbing This mode of operation is used to heat and transport material LOAD Button 3 of the Mode Selection Screen This mode of operation is used to fil...

Page 84: ...libration ACTUAL DISTANCE TARGET DISTANCE 1000 FEET TARGET VOLUME GALLONS ACTUAL VOLUME 1000 1000 1000 Distance Flow Calibration Figure 6 11 Flow Calibration Flow calibration compares a programmed vol...

Page 85: ...illustrations to show the correct mode control selections and the path of travel of asphalt flow in the system The flow illustration shows the proper orientation of the valves throughout the system Th...

Page 86: ...ding hose Be sure the over center latches lock the coupler in place 13 Using the Rear Controller Figure 5 3 run the asphalt pump in FORWARD at 50 150 GPM 189 3 567 8 LPM 14 Fill until the tank is 80 t...

Page 87: ...ne 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 9 2 Way Valve 0 5 12 LOAD LOAD Load Mode Figure 6 14 10 Handspray Valve 11 Manifold 12 Right Spraybar Wing 13 Left Spraybar Wing...

Page 88: ...ORWARD direction and run pump at 50 75 GPM 189 3 283 9 LPM to circulate the asphalt Top Tank Loading 1 Follow pre operation procedures see Pre Operating Check List in Section 6 2 Be sure the unit is s...

Page 89: ...r Line 7 Transfer Valve 8 Solvent Circlt Valve 9 2 Way Valve 0 5 12 HANDSPRAY TANK CIRCULATE HANDSPRAY TANK CIRCULATE Tank Circulate Mode Figure 6 15 10 Handspray Valve 11 Manifold 12 Right Spraybar W...

Page 90: ...t Pump 15 3 Way Valve 16 Run and Mode Screens 17 Spraybar 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 9 2 Way Valve 0...

Page 91: ...re 5 2 1 3 Set the Plus One Controller Auto Manual selection to AUTO and the Pump Control priority selection to FRONT The Controller will then control the circulation rate NOTE This rate was set at th...

Page 92: ...phalt Pump 15 3 Way Valve 16 Run and Mode Screens 17 Spraybar 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 9 2 Way Val...

Page 93: ...ntrol priority selection to FRONT The Controller will then control the spraybar circulate rate 3 Turn the Mode Selection switch to SPRAY BAR CRCLT position 4 Push the Spraybar Master switch UP to the...

Page 94: ...ens 17 Spraybar 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 9 2 Way Valve 1 2 3 4 5 7 9 12 13 11 15 14 6 8 10 M R 16...

Page 95: ...and the Grip Spray Valve Place the wand back in its storage position 15 Set the Plus One Controller Mode Selection button to TANK CRCLT Tank Circulate Handspraying This section explains the procedure...

Page 96: ...g 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 17 Spraybar 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 9 2...

Page 97: ...is above the return line this mode may allow material to return to the spraybar This mode significantly increases the pump pressure since the 2 Way and 3 Way valves are closed Be sure to maintain a f...

Page 98: ...Left Spraybar Wing 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 17 Spraybar 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent...

Page 99: ...p of material that is still in the spraybar Figure 5 2 4 Spraybar Master switch on the In Cab Control Box in Bar Circulate posistion while the mode is set to Spray Bar Circulate NOTE This mode signifi...

Page 100: ...and Mode Screens 17 Spraybar 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 9 2 Way Valve 7 11 1 2 3 4 5 9 12 13 15 14 6...

Page 101: ...the clean out process use the following instructions to remove asphalt from the spraybar and plumbing circuit Review these instructions and follow them to insure the safety of the operator and to mai...

Page 102: ...Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 17 Spraybar 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 9 2 Way...

Page 103: ...aving the Maximizer 2B inoperable the next time it is to be used Always use the Reverse Suction mode to remove excess asphalt from the system prior to going to Clean out mode Fire Hazard Never spray c...

Page 104: ...umped from the SPRAYBAR and ASPHALT PUMP into the ENVIROFLUSH TANK ASPHALT PUMP stops and the ENVIROFLUSH TANK VALVE closes Auto Assisted Clean Out cycle is complete Release Agent Clean out Sequence F...

Page 105: ...closes as the ASPHALT PUMP continues to run forward causing the solvent to circulate through the SPRAYBAR and pump system This is a timed sequence ASPHALT PUMP stops and reverses direction as the SOLV...

Page 106: ...alt Pump 15 3 Way Valve 16 Enviro Solvent Valve 17 Spraybar 18 Enviroflush Holding Tank 19 Drain Valve 20 Clean Fuel or Solvent Tank 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Va...

Page 107: ...terial is difficult to remove The same problem will occur if the spraybar is full of asphalt and this asphalt is pumped into the Enviroflush tank To prevent the material from setting up in the tank mo...

Page 108: ...15 3 Way Valve 16 Run and Mode Screens 17 Spraybar 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent Circlt Valve 9 2 Way Valve 1 2 3 4...

Page 109: ...to Clean out and follow instructions for Clean out Mode earlier in this section Transfer Mode When the Maximizer 2B is used to transfer asphalt from one external tank to another external tank follow...

Page 110: ...eft Spraybar Wing 14 Asphalt Pump 15 3 Way Valve 16 Run and Mode Screens 17 Spraybar 1 Maximizer Tank 2 Tank Valve 3 Solvent Valve 4 Load Line 5 Vent Valve 6 Transfer Line 7 Transfer Valve 8 Solvent C...

Page 111: ...o insure the safety of the operator and to maintain a safe working environment Be sure that the material in both tanks is compatible see Material Considerations in Section 4 If material is not compati...

Page 112: ...w the pump rate scale at the truck Washdown It is extremely important that the components lights reflectors and safety decals on the Maximizer 2B are kept clean and visible Rosco recommends the use of...

Page 113: ...values recorded on the data sheet 4 Watch the pump GPM on the Run Screen readout closely You may have to adjust the speed slightly to compensate for the change between Bar Circulate and Spray Use the...

Page 114: ...0 60 70 80 90 100 120 150 200 250 300 350 400 1500 1200 1000 900 800 700 600 500 450 400 350 300 250 200 150 120 100 90 80 000 30 25 300 350 400 450 500 600 700 800 900 1000 1200 1500 2000 2500 3000 3...

Page 115: ...ributor 6 49 Operation Table 6 5 Example Application Data Sheet APPLICATION RATE SPRAYBAR LENGTH NOZZLE SIZE TRUCK GEAR TRUCK SPEED PUMP FLOW 0 3 GAL SQ YD 12 FEET 1 LOW 2ND 350 FPM 140 GPM Return to...

Page 116: ...NOTES Rosco Maximizer 2B Asphalt Distributor 6 50 Operation Return to Last Viewed Return to Thumb Index...

Page 117: ...c Oil 7 5 Clean out Solvent 7 5 Truck Systems 7 6 Tank Components 7 6 Tank Sump 7 6 Top Opening 7 6 Capacity Indicator Gauge 7 7 Mounting Hardware 7 7 Asphalt Pump System 7 8 Asphalt Pump 7 8 Relief V...

Page 118: ...ce LPG Burners Option 7 14 GPS Ground Speed Sensor 7 15 Radar Horn Option 7 15 Daily Exterior Maintenance 7 16 Storage 7 16 Hydraulic Fluids 7 17 Hydraulic Oil Requirements 7 17 Safety Label Installat...

Page 119: ...ems 2 L Asphalt Distribution Hoses C Asphalt Pump Packing Gland T Asphalt Pump Chain Coupler C Asphalt Pump Load Line Screen Diesel Kerosene CL CL Hydraulic System C Hydraulic Hoses C Hydraulic Filter...

Page 120: ...if necessary C Hardware tighten if necessary C Spraybar Extension Pivot Point Gaskets Washers R Truck Truck service per Truck Operator s Manual C Wash Machine CL Radar Horn Face Cover CL Air System C...

Page 121: ...ts Tank Sump The Maximizer 2B is designed with a sump in the bottom of the tank where the asphalt gathers and is drawn into the pump The tank is equipped with a removable plug on the bottom for draini...

Page 122: ...er be adjusted to proper spring compression the wooden blocks must be replaced 5 Keep the hardware tight at all times to prevent the tank from shifting on the frame DO NOT SMOKE around the machine Fue...

Page 123: ...at is packed into a cavity around the shaft to seal the hot material in the pump To adjust this seal follow this procedure Always wear protective clothing gloves and a face shield Contact with hot asp...

Page 124: ...ng the system To inspect the screen follow this procedure 8 Remove the valve cap that covers the adjusting screw Test gauge placement Pressure Gauge Figure 7 4 9 Slowly turn the adjusting screw in to...

Page 125: ...ixed displacement hydraulic motor through a double chain coupler Figure 7 1 Inspect the components and maintain the system in good working order To inspect the pump drive follow this procedure 1 Stop...

Page 126: ...r system for valve actuation Maintain the system by following this procedure Always wear protective clothing gloves and a face shield Contact with hot asphalt can cause severe burns Do not use Terpene...

Page 127: ...t gum deposits from building up on the internal components 1 Clean the internal asphalt system after each use by going through the Reverse Suction and Clean out modes see Modes Of Operation in Section...

Page 128: ...istributor ground speed for use in application rate calculations and the display of real time distributor metrics 5 The hydraulic system is equipped with an oil filter to remove dirt and other contami...

Page 129: ...nobstructed line of sight to four or more GPS satellites It is maintained by the United States government and is freely accessible by anyone with a GPS receiver GPS is the normal method of measuring d...

Page 130: ...ities have been filled with grease 4 Top off all fluid levels to minimize condensation during storage 5 Inspect all air and hydraulic hoses couplers fittings and cylinders Tighten any loose fittings a...

Page 131: ...ng paper Table 7 2 Hydraulic Fluids Chart ISO 46 SAE 20 ISO 68 ISO 100 SAE 30 AMBIENT TEMP 15 F to 80 F 26 C to 27 C AMBIENT TEMP 0 F to 100 F 18 C to 38 C AMBIENT TEMP 15 F to 115 F 9 C to 46 C Mobil...

Page 132: ...NOTES Rosco Maximizer 2B Asphalt Distributor 7 16 Maintenance Return to Last Viewed Return to Thumb Index...

Page 133: ...Rosco Maximizer 2B Asphalt Distributor 8 1 Page Troubleshooting 8 1 General 8 2 Troubleshooting Charts 8 2 Troubleshooting Section 8 Return to Last Viewed Return to Thumb Index...

Page 134: ...ncounter during the course of operating the Maximizer 2B Asphalt Distributor It also includes some acceptable corrections to these problems Unless otherwise noted the problems listed here are those wh...

Page 135: ...et Mode Selection to SPRAY mode Check port alignment There are two socket head adjusting screws on the vane air actuator which adjust amount of rotation Loosen jam nut and turn set screw in or out to...

Page 136: ...material viscosity is too thick temperature is too low Heat material to a higher temperature More spraybar extended or activated than used in calibration see Valves And Nozzles in Section 6 or see Man...

Page 137: ...ons for desired mode Check corresponding air solenoids to see if they are activated Asphalt tank is empty Fill asphalt tank with material Load line hose plugged collapsed Clean hose or replace Valve o...

Page 138: ...oblems Test for combustibility Remove fuel suction line Insert line into a container of 1 diesel fuel or stove fuel and run the burner If burner lights and runs properly it is a fuel problem due to lo...

Page 139: ...force to open Asphalt pump relief valve not operating Check asphalt pump relief valve should be set at 70 PSI Hydraulic oil High Temp indicator is ON or higher than usual Low hydraulic oil level Add f...

Page 140: ...valve set too low Check system pressure should be 4350 PSI Electrical wiring failure Check wiring Spraybar shuts off while spraying Blown fuse or circuit breaker Replace fuse or reset circuit breaker...

Page 141: ...es per hour Internal leakage in the hydraulic cylinders or the valves To check raise the base end of the cylinders and open the rod end If the bar doesn t settle the problem is in the valves If the ba...

Page 142: ...sor not adjusted properly Contact a factory representative for instructions on adjusting the sensor Faulty wiring or sensor Check wiring and sensor Replace if necessary No ground speed reading on disp...

Page 143: ...o it doesn t matter which direction it is facing The speed factor will have to be recalibrated in either case see Manual Operation in Section 6 Shielding the radar horn from other interfering signal i...

Page 144: ...NOTES Rosco Maximizer 2B Asphalt Distributor 8 12 Troubleshooting Return to Last Viewed Return to Thumb Index...

Page 145: ...praybar 1 Control LH 9 15 Harness Spraybar 1 Control RH 9 17 Electrical Schematic Control Front Machine 1 of 1 9 19 Electrical Schematic Control Rear Machine 1 of 1 9 21 Electrical Schematic Control L...

Page 146: ...NOTES Rosco Maximizer 2B Asphalt Distributor 9 2 Schematics Return to Last Viewed Return to Thumb Index...

Page 147: ...9 3 Return to Last Viewed 9 Schematics Electrical Schematic Plus One Overview 5 4F 3E 5F 3 1B 1A 4E 2 1C 1D 1 2C 2D 3A 3B Rosco Maximizer 2B Asphalt Distributor Figure 9 1 Return to Thumb Index...

Page 148: ...9 4 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 149: ...9 9 5 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 2 Electrical Schematic Plus One 1 of 5 1 2C 2D 3A 3B Return to Thumb Index...

Page 150: ...9 6 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 151: ...9 9 7 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 3 Electrical Schematic Plus One 2 of 5 2 1C 1D Return to Thumb Index...

Page 152: ...9 8 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 153: ...9 9 9 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 4 Electrical Schematic Plus One 3 of 5 3 1B 1A 4E Return to Thumb Index...

Page 154: ...9 10 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 155: ...9 9 11 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 5 Electrical Schematic Plus One 4 of 5 4 3E 5F Return to Thumb Index...

Page 156: ...9 12 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 157: ...9 9 13 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 6 Electrical Schematic Plus One 5 of 5 5 4F Return to Thumb Index...

Page 158: ...9 14 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 159: ...ERM SEALED CONN 16 14 GA FEM 74 36166 12 00 SEAL CABLE 18 16 GA 75 33271 0 12 00 WIRE 16 GA GRAY 76 33271 10 15 00 WIRE 16 GA GREEN WHITE STRIPE 77 33271 11 12 00 WIRE 16 GA BLUE 78 33271 12 16 00 WIR...

Page 160: ...9 16 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 161: ...33271 7 22 50 WIRE 16 GA RED 86 33271 8 14 00 WIRE 16 GA PINK 87 33271 9 15 50 WIRE 16 GA PURPLE 88 38428 15 00 LOOM SPLIT CONVOLTD 50 NYLON 93 33607 1 00 TERM RING 16 14 GA 250 STUD 100 36349 6 00 T...

Page 162: ...9 18 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 163: ...9 9 19 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 9 Electrical Schematic Control Front Machine 1 of 1 LEEBOY PN 1004393 Return to Thumb Index...

Page 164: ...9 20 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 165: ...9 9 21 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 10 Electrical Schematic Control Rear Machine 1 of 1 LEEBOY PN 1004394 Return to Thumb Index...

Page 166: ...9 22 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 167: ...9 9 23 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 11 Electrical Schematic Control LH Spraybar 1 of 1 LEEBOY PN 1004395 Return to Thumb Index...

Page 168: ...9 24 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 169: ...9 9 25 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 12 Electrical Schematic Control RH Spraybar 1 of 1 LEEBOY PN 1004396 Return to Thumb Index...

Page 170: ...9 26 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 171: ...9 9 27 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 13 Electrical Schematic Can Bus Kit 1 of 4 LEEBOY PN 1003416 Return to Thumb Index...

Page 172: ...9 28 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 173: ...9 9 29 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 14 Electrical Schematic Can Bus Kit 2 of 4 LEEBOY PN 1003417 Return to Thumb Index...

Page 174: ...9 30 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 175: ...9 9 31 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 15 Electrical Schematic Can Bus Kit 3 of 4 LEEBOY PN 1003418 Return to Thumb Index...

Page 176: ...9 32 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 177: ...9 9 33 Schematics Rosco Maximizer 2B Asphalt Distributor Return to Last Viewed Figure 9 16 Electrical Schematic Can Bus Kit 4 of 4 LEEBOY PN 1003419 Return to Thumb Index...

Page 178: ...9 34 Schematics Rosco Maximizer 2B Asphalt Distributor Notes Return to Last Viewed Return to Thumb Index...

Page 179: ...Hydraulic Front Live 10 26 Hydraulic PTO 10 34 Spraybar Support Assembly 10 40 Solenoid Control Valve Sheet 1 Of 2 10 42 Solenoid Control Valve Sheet 2 Of 2 10 44 Hydraulic Reservoir 10 46 Drive Shaft...

Page 180: ...ing Valve Front Head 10 98 Overflow Attachment Group 10 100 Thermometers 10 102 Enviroflush System 10 104 Insulated Tank Tank Components 10 106 Spraybar Assembly 12 FT 10 110 Spraybar Assembly 12 FT 1...

Page 181: ...lve 10 146 Tank Ladder Group 1000 Gallon Tank 10 148 Tank Ladder Group 1500 Gallon Tank 10 150 Tank Ladder Group 1900 Gallon Tank 10 152 Tank Ladder Group 3000 Gallon Tank 10 154 Tank Ladder Group 350...

Page 182: ...10 4 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Platform Installation w o Handrail Figure 10 1 Return to Last Viewed Return to Thumb Index...

Page 183: ...96 3 34981 1 Gasket 3 Flange 4 34983 3 Gasket 4 Flange 5 71640 4 CSHH 625 11 X2 50 Gr5 71678 6 71643 4 CSHH 750 10 X 1 75 Gr5 7 80042 4 Nut Hex 625 11 8 80146 4 Washer Type A Plain 625 9 80162 32 Wash...

Page 184: ...10 6 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Rear Platform and Piping Assembly Figure 10 2 Return to Last Viewed Return to Thumb Index...

Page 185: ...1001749 1 Platform W M 15 22697 1 Pump Discharge Manifold W M 16 22710 1 Motor Mount 2000 17 28519 1 Screen Wldmt Cone 18 36863 2 Clamp Hose K 24 Knox 19 280210 1 Valve Ball 1 00 20 34981 2 Gasket 3 F...

Page 186: ...10 8 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Rear Platform and Piping Assembly continued Figure 10 2 Return to Last Viewed Return to Thumb Index...

Page 187: ...H 625 11 X 1 50 Gr5 51 80291 4 CSHH 750 10 X 1 25 Gr5 52 80354 8 Nut Flexloc 500 13 Full Lt 53 80356 4 Nut Flexloc 625 11 Full Lt 54 80500 4 CSHH 750 10 X 1 50 Gr5 55 80695 18 Washer Sae Plain 500 56...

Page 188: ...10 10 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Asphalt Pump Figure 10 3 Return to Last Viewed Return to Thumb Index...

Page 189: ...ly 6 5250 1 Rotor Bearing With Bushing Sleeve 7 6541 1 Rotor Bearing Sleeve Gasket 8 5240 1 Casing 9 1488 1 Gasket Flange 4 00 10 5251 1 Rotor Bearing Sleeve Washer 11 5248 1 Rotor Thrust Washer 12 52...

Page 190: ...10 12 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Asphalt Pump Relief Valve Figure 10 4 Return to Last Viewed Return to Thumb Index...

Page 191: ...Part Number Qty Description Remarks 6315 1 Relief Valve 1 6315 6 1 Valve Body 2 6315 8 1 Poppet 3 6315 7 1 Spring 4 6315 4 1 Spring Guide 5 6315 9 1 Flat Bonnet Gasket 6 6315 5 1 Bonnet 7 6315 10 1 Fl...

Page 192: ...10 14 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Transfer Line Ground Level Figure 10 5 Return to Last Viewed Return to Thumb Index...

Page 193: ...l 5 19892SRV 1 Transfer Line Lower Grd Level 6 34973 1 Vlv Gate 3 00 Flanged 7 34981 2 Gasket 3 Flange 8 35089 4 U Bolt 375 16 3 62LW 4 62IL 9 6289 1 Fitt Qd 3 00F 3 00FP Brass 9A 6573 1 Gskt 3 00 Cpl...

Page 194: ...10 16 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Automatic Valve Cab Control Figure 10 6 Return to Last Viewed Return to Thumb Index...

Page 195: ...Lg Acquire Locally 4 23553 04 1 Hose Assy Auto Valve 95 00 Lg Acquire Locally 5 23553 05 1 Hose Assy Auto Valve 87 00 Lg Acquire Locally 6 23553 06 1 Hose Assy Auto Valve 99 00 Lg Acquire Locally 7 2...

Page 196: ...10 18 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Tank Valve Assembly Figure 10 7 Return to Last Viewed Return to Thumb Index...

Page 197: ...on Remarks 27136SRV 1 Tank Valve Assy 4 1 27135SRV 1 Vlv Wldmt Tank 4 1A 34983 2 Gasket 4 Flange 2 27137 1 Connector Tank Valve 3 37301 1 Cyl 3 50 X 4 00 2 50psi 11 17 Oa 4 80162 4 Washer Lock 375 5 8...

Page 198: ...10 20 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Flex Hose Assembly Figure 10 8 Return to Last Viewed Return to Thumb Index...

Page 199: ...or 4 22594 12BR 1 Hose Flex RH Bend Restrictor 5 34981 2 Gasket 3 Flange 6 37253 1 Hoes 2 00ID X 80 Flex Metal FEM 7 80038 16 Nut Hex 375 16 8 80042 8 Nut Hex 625 11 9 80142 16 Washer Type A Plain 375...

Page 200: ...10 22 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Handspray Wand Assembly Figure 10 9 Return to Last Viewed Return to Thumb Index...

Page 201: ...Nozzles W Swivel 18595 3 1 Handspray Wand 3 Nozzles W Swivel 6 37439 1 Swivel In Line 16Fp 18595 4 1 Handspray Wand 1 Nozzle No Swivel 18595 5 1 Handspray Wand 2 Nozzles No Swivel 18595 6 1 Handspray...

Page 202: ...10 24 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Handspray Wand Assembly continued Figure 10 9 Return to Last Viewed Return to Thumb Index...

Page 203: ...W Swivel 5 19576 1 Spraybar Handspray 2 Nozzles 7 32923 2 Nozzle 6 18595 3 1 Handspray Wand 3 Nozzles W Swivel 5 19578SRV 1 Spraybar Handspray 3 Nozzles 7 32923 3 Nozzle 6 18595 4 1 Handspray Wand 1 N...

Page 204: ...10 26 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Hydraulic Front Live Figure 10 10 Return to Last Viewed Return to Thumb Index...

Page 205: ...63 1 Hose Assy 1500 Psi 10 X 34 00 16 33887 1 Fitt Str 16MJ 16MB 17 34083 1 Fitt 90 12MJ 10MB 18 34463 1 Filter Return HP 12SAE Ports 1801 34464 1 Filter Element Hyd Element Only 1802 35269 1 Gauge Si...

Page 206: ...10 28 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Hydraulic Front Live continued Figure 10 10 Return to Last Viewed Return to Thumb Index...

Page 207: ...Fitt 45 12MJ 16MB 52 99527 1 Pipe 90 12MP 12FP Mi 53 37309 1 Hose Assy 4000 Psi 16 X 27 00 54 99581 2 Pipe Tee 16FP 16FP 08FP Mi 55 99596 1 Pipe Nipple 08 X Close 56 99606 2 Pipe Nipple 16 X Close 57...

Page 208: ...10 30 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Hydraulic Front Live continued Figure 10 10 Return to Last Viewed Return to Thumb Index...

Page 209: ...r Plate Includes Bolts 8805 37488 06 1 Coil For Valve 984579 12 Connector Old Style Wiring To New Valve 120 38120 1 Pump Hyd M46 Cc2 Edc A Pad CCW 200 38200 1 Pump Hyd Constant Flow Gear CCW 808 36808...

Page 210: ...10 32 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Hydraulic Front Live continued Figure 10 10 Return to Last Viewed Return to Thumb Index...

Page 211: ...ive Frtliner LHC Trucks 988398 4 23353 1 Screen Frtliner LHC Trucks 5 23354 2 Bracket Cooler Mount GMC Ford Trucks 5 23354 2 Bracket Cooler Mount Frtliner LHC Trucks 6 23361 2 Mount Cooler GMC Ford Tr...

Page 212: ...10 34 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Hydraulic PTO Figure 10 11 Return to Last Viewed Return to Thumb Index...

Page 213: ...X 34 00 18 34463 1 Filter Return Hp 12SAE Ports 19 35781 1 Fitt 90 16MJ 20MP 20 34799 10 Clamp Loop 1 562 OD Nprn Cover 21 X329 1 Fitt Tee 16MJ 16MB 16MJ 22 27021 1 Tube Assy Hyd Max Pto 23 35067 2 Ho...

Page 214: ...10 36 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Hydraulic PTO continued Figure 10 11 Return to Last Viewed Return to Thumb Index...

Page 215: ...e 16X Close 57 X269 1 Fitt 90 12MB 12FPX 58 X319 2 Fitt 90 16MJ 16MB 59 38579 30 Hose 06 Low Press Push On 61 X401 1 Fitt 90 10MJ 10FJX 63 X427 2 Fitt Str 08MP 08HB Crimped 64 33597 8 Tie Wrap 188 X 1...

Page 216: ...10 38 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Hydraulic PTO continued Figure 10 11 Return to Last Viewed Return to Thumb Index...

Page 217: ...38123 REF Manifold Hyd 4 Sta 3 Vlv W Rel Part Of Valve Box 90 99514 2 Pipe 90 16FP Mi 91 34535 4 Fitt 90 06MJ 08MB 93 80185 2 CSHH 250 20 X 1 00 Gr5 95 38210 1 Vlv Hyd Flow Divider 96 38620 16 Wire M...

Page 218: ...10 40 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Spraybar Support Assembly Figure 10 12 Return to Last Viewed Return to Thumb Index...

Page 219: ...0 75 X 1 125 Rod 1001 33805 01 1 Seal Kit Steering Cylinder 11 37187 2 Ring Split 2 02 ID X 18 Zinc Ctd 12 6231 2 Cyl Hyd 2 00 X 5 75 12 50 1201 6231 01 1 Seal Kit Hyd Cylinder 13 81170 6 CSHH 625 11...

Page 220: ...10 42 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Solenoid Control Valve Sheet 1 Of 2 Figure 10 13 Return to Last Viewed Return to Thumb Index...

Page 221: ...2 33892 4 Fitt 90 06MJ 06MB 3 34535 1 Fitt 90 06MJ 08MB 9 35611 2 Hose Assy 06 X 36 2500 10 35612 2 Hose Assy 06 X 61 2500 11 35613 2 Hose Assy 06 X 85 2500 12 35614 2 Hose Assy 06 X 52 2500 16 72324...

Page 222: ...Asphalt Distributor Illustrated Parts List IPL Solenoid Control Valve Sheet 2 Of 2 NOTES 1 Locate 1 5 ft of item 23 in each outrigger tube to protect hoses items 10 12 Figure 10 13 Return to Last View...

Page 223: ...ist IPL Solenoid Control Valve Sheet 2 Of 2 Item No Part Number Qty Description Remarks 2 33892 Ref Fitt 90 06MJ 06MB 13 35723 1 Hose Assy 2500 Ps 08 X 48 15 37544 064 1 Hose 8 12MJ 06FJX 2500 27 X387...

Page 224: ...10 46 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Hydraulic Reservoir Figure 10 14 Return to Last Viewed Return to Thumb Index...

Page 225: ...1 Pipe Plug Mag 06Mp Sq Hd 4 36343 1 Switch Temp 210 Deg F 08Mp 5 500070 1 Gauge Hyd Oil Level Temp 6 71627 4 CSHH 500 13 X 1 50 Gr5 7 80144 8 Washer Flat Uss 500 8 80160 12 Washer Lock 250 9 80354 4...

Page 226: ...ED HORSEPOWER 55 HP PULSATING TORQUE 130 FT LBS CONSTANT TORQUE 195 FT LBS SHORT DURATION TORQUE 800 FT LBS TORSIONAL ELASTIC LIMIT 1600 FT LBS PART NO DIM A DIM C DIM D DIM E COLLAPSED LENGTH EXTENDE...

Page 227: ...5T Spln 4 39112 2 Driveshaft Set Screw W Wire Lk 34851 42SRV 1 Front Live Power Ford Sterling Freightliner GMC Trucks 1 39104 1 Driveshaft Flange 1310 2 39107 1 Solid Shaft Assembly 3 39111 1 Drivesha...

Page 228: ...2B Asphalt Distributor Illustrated Parts List IPL Control Box Plus One In Cab Control Box 1 2 3 4 ESC OK 5 6 7 8 FWD REV MANUAL PUMP SPEED 2 5 1 1 3 1 5 6 6 4 5 5 7 Figure 10 16 Return to Last Viewed...

Page 229: ...DT 3 Pos Long 5 37516 4 Switch Toggle SPDT 3 Pos MOM 11 10 6 38157 12 Switch Toggle DPST 2 Pos Optionall 7 1006323 1 Display DP610 Max3 1006324 1 Rear Control Plus One 1001822 04 1 Keypad Node Set 100...

Page 230: ...38 11 93 30 4 PLCS 3 10 3WIRE CORD RED BATTERY BLACK GROUND GREEN SIGNAL LENGTH 238 0 19 10 HOUSING SEAM PLUGW PIN CONTACTS AMP INC P N 45640 1220 A A 3 12 3 12 SECTION A A SCALE 1 1 1 2 3 4 PIN No 1...

Page 231: ...V 1 Radar Horn Option 1 15716 1 Bracket Radar Vel Sensor Option 2 35023 1 Radar Horn Option 4 80142 2 Washer Flat Uss 375 Option 5 80228 2 CSHH 375 16 X 1 75 Gr5 Option 6 80350 4 Nut Flexloc 250 20 Fu...

Page 232: ...10 54 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Rear Control Box Assembly 1 2 3 5 6 7 Figure 10 18 Return to Last Viewed Return to Thumb Index...

Page 233: ...Part Number Qty Description Remarks 1 1001823 1 Knob Pot Rear Control 2 1001822 04 1 Keypad Node Set 3 1001822 05 1 Potentiometer Rear Pump Speed Plus 1 MaxB 5 37560 1 Gromment INS 62 ID 1 38 HOLE 6 8...

Page 234: ...10 56 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Spraybar Assembly 12 Foot Figure 10 19 Return to Last Viewed Return to Thumb Index...

Page 235: ...mt Wing RH 9 22597 1 Breakaway W Chain 10 32918 36 Nozzle 1 Standard 11 35881 72 Gasket Asphalt Spray Valve 12 37185 2 Gasket Spraybar End 13 6527 8 Cshfhs 500 13 X 1 25 Whizlock 14 71617 3 Cshh 375 1...

Page 236: ...10 58 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Arm Wldmt Upper Rh Figure 10 20 Return to Last Viewed Return to Thumb Index...

Page 237: ...Parts List IPL Arm Wldmt Upper Rh Item No Part Number Qty Description Remarks 24711 1 Arm Wldmt Upper RH 1 24710 1 Arm Upper Large Cyl 2 852618 1 Chain Proof Coil 250 X 7 Link 3 R57 1 Eye Bolt 500 13...

Page 238: ...rated Parts List IPL Air Controls 12 Ft Spraybar 1 Ft Control Sheet 1 Of 2 NOTE 1 Use Loctite Item 15 on Items 42 43 2 Use Hole Plugs Items 96 97 in Shroud Item 5 when 562 750 holes are not used Figur...

Page 239: ...35925 1 Socket Quick Coupler 02 Npt 24 36349 24 Term Push On 0 25 Fem 18 14 Slv 25 36402 12 Muffler Pneumatic Exh 12 Npt 26 37189 12 Cyl Air 1 06 X 3 00 27 38808 12 Valve Solenoid Air 4 Way 35 37290...

Page 240: ...rated Parts List IPL Air Controls 12 Ft Spraybar 1 Ft Control Sheet 2 Of 2 NOTE 1 Use Loctite Item 15 on Items 42 43 2 Use Hole Plugs Items 96 97 in Shroud Item 5 when 562 750 holes are not used Figur...

Page 241: ...35925 1 Socket Quick Coupler 02 Npt 24 36349 24 Term Push On 0 25 Fem 18 14 Slv 25 36402 12 Muffler Pneumatic Exh 12 Npt 26 37189 12 Cyl Air 1 06 X 3 00 27 38808 12 Valve Solenoid Air 4 Way 35 37290...

Page 242: ...tor Illustrated Parts List IPL Spraybar Lock Manual NOTE Item 14 Decal located on cab Control Box above Spraybar Lift switch and on Rear Control Box on edge beside Spraybar Lift switch Figure 10 22 Re...

Page 243: ...25824 2 Arm Spraybar Latch 5 36735 1 Grip 250 X 1 000 X 4 0 6 37379 1 Pin Quick Release 25 X 1 3 Grip 7 71640 4 Cshh 625 11 X 2 50 Gr571678 8 80146 3 Washer Type A Plain 625 9 80196 1 Cshh 250 20 X 2...

Page 244: ...10 66 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Valve Box Sub Assembly 1 Ft With Wingfold Figure 10 23 Return to Last Viewed Return to Thumb Index...

Page 245: ...lv Press Protection 102 88 14 99591 1 Pipe Nipple 04Xclose 7 8 15 99980 1 Pipe Bush 08Mp 04FP Stl 16 38579 10 Hose 6 Low Press Push On 18 35246 8 Fitt Str 04MP 04MS Lpg Brass 19 37294 3 Fitt Str 06MJ...

Page 246: ...10 68 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Valve Box Sub Assembly 1 Ft With Wingfold Figure 10 1925 Return to Last Viewed Return to Thumb Index...

Page 247: ...ts List IPL Item No Part Number Qty Description Remarks 36 1001822 03 1 Left Spraybar 24 Pin Module 37 1001822 02 1 Right Spraybar 24 Pin Module 38 1006325 1 Rear 50 Pin Module Valve Box Sub Assembly...

Page 248: ...10 70 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Diesel Burner Double Flue No Outfire Figure 10 1925 Return to Last Viewed Return to Thumb Index...

Page 249: ...ose 04 8 33612 2 Term Ring 12 10 Ga 375 Stud 9 80141 10 Washer Flat Uss 313 10 80142 14 Washer Flat Uss 375 11 80161 10 Washer Lock 312 12 80352 14 Nut Flexloc 375 16 Full Lt 13 986858 1 Fitt 90 04HB...

Page 250: ...10 72 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Diesel Burner Double Flue No Outfire Figure 10 1925 Return to Last Viewed Return to Thumb Index...

Page 251: ...le Line 17 36044 25 1 Nozzle 3 0 Gal 45B 18 36044 26 1 Electrode Assy 2 Electrodes 19 36044 27 1 Nozzle 2 5 Gal 45B 20 36044 28 1 Nozzle 3 0 Gal 60B Cold Weather 21 36044 29 1 Nozzle 2 0 Gal 60B 1 278...

Page 252: ...10 74 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Diesel Burner Double Flue No Outfire Figure 10 1925 Return to Last Viewed Return to Thumb Index...

Page 253: ...re 16 Ga Brown 12 33271 4 2 Wire 16 Ga Green 13 33600 15 Term Push On 0 25 Fem 16 14 Ga 16 33610 4 Term Push On 0 25 Fem 12 10 Ga 18 34185 2 Conduit Connector 1 2 Npt 21 35163 1 Wire 14 Ga Pink 22 358...

Page 254: ...10 76 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Air Reservoir Group Figure 10 24 Return to Last Viewed Return to Thumb Index...

Page 255: ...MP 06HB Crimped 4 910150 1 Vlv Drain Cock 250 NPT 5 35830 1 Fitt 45 06MP 06HB Crimped 6 99526 1 Pipe 90 08MP 08FP Mi 7 99984 1 Pipe Bush 12MP 06FP Stl 8 99537 1 Pipe Plug 08MP Sq Hd Mi 9 80164 4 Washe...

Page 256: ...10 78 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Diesel Burner Double Flue No Outfire I Figure 10 25 Return to Last Viewed Return to Thumb Index...

Page 257: ...277 3 Clamp Hose 04 8 33612 2 Term Ring 12 10 Ga 375 Stud 9 80141 10 Washer Flat Uss 313 10 80142 14 Washer Flat Uss 375 11 80161 10 Washer Lock 312 12 80352 14 Nut Flexloc 375 16 Full Lt 13 986858 1...

Page 258: ...10 80 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Diesel Burner Double Flue No Outfire II Figure 10 26 Return to Last Viewed Return to Thumb Index...

Page 259: ...Air Shutter 9 36044 10 1 Air Band 10 36044 11 1 Square Plate 11 36044 12 1 Air Tube W Flange 2 Electrodes 12 36044 14 1 Blower Wheel 13 36044 15 1 Fuel Pump 14 36044 16 1 Pump Nozzle Fitting 15 36044...

Page 260: ...10 82 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Control Box Diesel Burner 1 2 3 4 5 6 7 8 9 Figure 10 27 Return to Last Viewed Return to Thumb Index...

Page 261: ...witch Rocker Spst Off On 3 36597 2 Decal Rear Control Diesel Bnr W O Ign 4 19344 2 Switch Plate Hp Diesel Burner 5 19425 1 Enclosure Elec 4 X 4 X 6 W 1 Hole 6 19427 1 Conduit Rigid 50 X 1 75 7 34185 2...

Page 262: ...ed Parts List IPL Burner Covers Flue Liners TO FEUL TANK TO CLEANOUT LINE TO BURNER TO BURNER 3 4 4 1 5 6 7 2 3 1 29 75 REF SEE NOTE 2 A A SECTION A A 13 4 PLCS 13 18 2 PLCS 1 2 1 3 3 3 3 1 2 1 3 3 Fi...

Page 263: ...Flue Not Shown 201 22469 1 Mtg Plate Bnr Cover Dbl Flue 202 22472 1 Burner Cover W M Double Flue 3 38662S2SRV 2 Filter Kit Double Burner 301 31971 1 Fitt 90 04MP 04HB Crimped 302 33280 1 Fitt Str 06MP...

Page 264: ...10 86 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Light Reflector Group Figure 10 29 Return to Last Viewed Return to Thumb Index...

Page 265: ...Reflector Amber 4 5096 4 Light Clearance Red W Reflect 5 5096 02 6 Gasket Light Clearance 6 5097 2 Light Clearance Amber W Reflec 7 81160 22 Scr Slfdrl HH 10 X 1 00 3Pt 100 23966 01 1 Harness Wire Lig...

Page 266: ...10 88 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Decal Group 2 Figure 10 30 Return to Last Viewed Return to Thumb Index...

Page 267: ...ng Keep Clean 4 36624 1 Decal Plate Prod Ident No Maxi 5 39166 1 Decal Kit Max Master 6 39167 1 Decal Kit Distributor Tanks 7 81159 12 Tack Dia 146 104 X 04 Grip Lg 8 81160 38 Scr Slfdrl HH 10 X 1 00...

Page 268: ...10 90 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Ladder Platform Group Figure 10 31 Return to Last Viewed Return to Thumb Index...

Page 269: ...2 End Platform 2 21677 4 Bracket 3 21678 1 Platform 4 21679 1 Handhold RH 5 21680 1 Handhold LH 6 21798 2 Bracket Ladder 7 21799 2 Spacer Ladder 8 21683 1 Ladder 56 X 84 52 X 80 10 80142 40 Washer Fl...

Page 270: ...10 92 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Tank Top Opening Figure 10 32 Return to Last Viewed Return to Thumb Index...

Page 271: ...r 4 20168 1 Top Opening Cover 5 36062 1 Top Opening Cover Gasket 6 6066 2 Top Opening Cover Knob 7 8530 2 Eyebolt 8 71716 2 Pan Head Screw 10 24 Unc X 3 4 9 871071601 2 Washer Lock 10 10 80348 4 Roll...

Page 272: ...10 94 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Fender Group Single Axle Figure 10 33 Return to Last Viewed Return to Thumb Index...

Page 273: ...er Wldmt 3 21636 4 Pad Tapped 4 71622 8 CSHH 375 16 X 88 Gr5 5 80141 24 Washer Type A Plain 312 6 80142 8 Washer Flat Uss 375 7 80162 8 Washer Lock 375 8 80208 12 CSHH 312 18 X 1 00 Gr5 9 80351 12 Nut...

Page 274: ...10 96 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Mud Flap Installation Figure 10 34 Return to Last Viewed Return to Thumb Index...

Page 275: ...lation Parts List Item No Part Number Qty Description Remarks 14402 1 Mud Flap Assembly 1 13960 2 Mount Bar Mud Flap 2 27737 2 Mud Flap 24W X 24 3 80141 16 Washer Flat Uss 312 4 80208 8 CSHH 312 18 X...

Page 276: ...10 98 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Sampling Valve Front Head Figure 10 35 Return to Last Viewed Return to Thumb Index...

Page 277: ...ist IPL Sampling Valve Front Head Parts List Item No Part Number Qty Description Remarks 22468 1 Sampling Valve Front Head 2 280210 1 Valve Ball 1 00 4 71936 REF Flange Weld 1 Npt Part Of Tank 5 99528...

Page 278: ...10 100 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Overflow Attachment Group Figure 10 36 Return to Last Viewed Return to Thumb Index...

Page 279: ...ion Remarks 23572 1 Overflow Attachment Group 1 38771 1 Clamp Muffler Strap 3 1 2 2 981708 1 Brkt Wood Rail Joint 3 80038 1 Nut Hex 375 16 4 80142 2 Washer Flat Uss 375 5 80162 1 Washer Lock 375 6 802...

Page 280: ...10 102 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Thermometers Figure 10 37 Return to Last Viewed Return to Thumb Index...

Page 281: ...Temp Probe Rtd 9 In Min Ins 6 71060 3 Loom Split Convoluted 250 7 90126 1 Pipe Cplg 1 00 8 99460 1 Pipe Bush 16MP 04FP Mi 200 17862 1 Dial Therm 50 500 F Group 2001 5470 1 Therm Dial 5 0 Face 500F 200...

Page 282: ...10 104 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Enviroflush System Figure 10 38 Return to Last Viewed Return to Thumb Index...

Page 283: ...1 Vlv Check 08 NPT Swing 1508 36940 1 Cap Fuel 4 0 NPT Al W Gasket 1509 5499 1 Vlv Drain Cock 250 NPT 1511 91315 1 Pipe Tbe 08 X 83 00 1512 91316 1 Pipe Tbe 08 X 55 00 1513 9672 4 Bracket Pipe 0 50 15...

Page 284: ...10 106 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Insulated Tank Tank Components 1 4 5 7 2 6 3 4 5 8 13 14 10 Figure 10 39 Return to Last Viewed Return to Thumb Index...

Page 285: ...793 04 For Tank Lengths Of 140 20793 05 For Tank Lengths Of 142 20793 06 For Tank Lengths Of 170 20793 07 For Tank Lengths Of 174 3500 gallon tanks 20793 08 For Tank Lengths Of 176 3000 gallon tanks 2...

Page 286: ...10 108 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Insulated Tank Tank Components continued 1 4 5 7 2 6 3 4 5 8 13 14 10 Figure 10 39 Return to Last Viewed Return to Thumb Index...

Page 287: ...nd Packing 12 80097 2 Nut Hex Jam 875 14 13 17565 1 Tank Mounting Single 15 5059 1 Packing 10125SQ for Pointer Contents ga per ft 1301 16159 A R Tie Down W M Tank Quantity depends on tank size 1302 16...

Page 288: ...10 110 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Spraybar Assembly 12 FT Figure 10 40 Return to Last Viewed Return to Thumb Index...

Page 289: ...Grommet 50ID X 81Hole 37 5347 35 Hose 04 Push On Low Pressure 38 6080 2 Switch Mercury 41 80037 24 Nut Hex 312 18 45 80963 24 Washer Sae Plain 312 47 80161 24 Washer Split Lock 312 48 80307 2 Set S Sq...

Page 290: ...10 112 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Spraybar Assembly 16 FT Figure 10 41 Return to Last Viewed Return to Thumb Index...

Page 291: ...e 37 5347 48 Hose 04 Push On Low Press 38 6080 2 Switch Mercury 41 80037 48 Nut Hex 312 18 45 80963 48 Washer Sae Plain 312 47 80161 48 Washer Split Lock 312 48 80307 2 Set S Sq Cup 250 20 X 50 54 995...

Page 292: ...10 114 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Spraybar Assy Max2 16 Ft Figure 10 4143 Return to Last Viewed Return to Thumb Index...

Page 293: ...akaway W Chain 10 24690 1 Spraybar Wldmt Ctr Rh 11 24691 1 Spraybar Wldmt Ctr Lh 12 32918 48 Nozzle 1 5 Gpm 40 Psi 13 35881 96 Gasket Valve Asphalt Spray 14 37185 2 Gasket Spraybar End 15 71617 3 Cshh...

Page 294: ...10 116 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Spraybar Assembly 1 Ft Extension Sheet 1 Of 2 Figure 10 42 Return to Last Viewed Return to Thumb Index...

Page 295: ...h On 0 25 Fem 16 14 Ga 13 33981 4 Nut U Type 250 20 W Nut 14 34471 1 Contact Socket 20 14 Ga 15 34998 0 1 Loctite 242 16 35150 1 1 Wire 18 Ga Red 17 35150 3 1 Wire 18 Ga Blue 18 35881 6 Gasket Asphalt...

Page 296: ...10 118 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Spraybar Assembly 1 Ft Extension Sheet 2 Of 2 Figure 10 43 Return to Last Viewed Return to Thumb Index...

Page 297: ...ut Hex Jam 312 24 35 80095 1 Nut Hex Jam 625 18 36 80098 3 Nut Hex Jam 1 000 12 37 80140 2 Washer Type A Plain 250 38 80963 2 Washer Sae Plain 312 39 80160 2 Washer Split Lock 250 40 80161 2 Washer Sp...

Page 298: ...10 120 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Ez 1 Spray Valve Assembly Figure 10 46 Return to Last Viewed Return to Thumb Index...

Page 299: ...alve 5 35888 1 Body Inner Spray Valve 6 35973 4 Washer Curved Spring 462 ID 7 81061 2 Washer Type B Plain 0 438 Nar 8 80765 1 Roll Pin 125 X 75 9 35565 A R Nozzle 00 Option 9 32917 A R Nozzle 0 Option...

Page 300: ...10 122 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Diesel Burner Double Flue Outfire No Thermostat I Figure 10 44 Return to Last Viewed Return to Thumb Index...

Page 301: ...0 Washer Flat Uss 313 8 80142 14 Washer Flat Uss 375 9 80161 10 Washer Lock 312 10 80352 14 Nut Flexloc 375 16 Full Lt 11 81160 8 Scr Slfdrl HH 10 X 1 00 3Pt 12 81161 8 Washer Weather Seal 10 13 85120...

Page 302: ...e Flue Outfire No Thermostat II 9 5 13 6 10 1 15 14 12 SEENOTE1 21 3 8 4 1 ITEM3ISFORBURNERSWITHOUTOUTFIREOPTION ITEM21ISFORBURNERSWITHOUTFIREOPTION NOTES 4 00 8 25 14 688 12 438 14 625 A A SECTIONA A...

Page 303: ...7 36044 08 1 Nozzle 3 5 Gal 45B 8 36044 09 1 Air Shutter 9 36044 10 1 Air Band 10 36044 11 1 Square Plate 11 36044 12 1 Air Tube W Flange 2 Electrodes 12 36044 14 1 Blower Wheel 13 36044 15 1 Fuel Pu...

Page 304: ...away from hole on Igniter Bracket Item 5 to insure proper ground 3 Add Item 27 to the spark plug wire and the flame sensor wire at the burner end 4 Weld Item 38 to the bottom of Item 1 top burner on...

Page 305: ...14 35892 1 Switch Rocker Spst Off On 15 37777 1 Decal Lpg Burner Safety 16 5121 1 Strainer Y 250PT 40 Mesh 17 5122 1 Gauge Press 0 100Psi 2 00 04MP 18 6119 1 Regulator Lpg 19 6120 2 Vlv Needle 04 Fema...

Page 306: ...osco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL LPG Burners Double Flue Auto Ignition continued WIRE HARNESS 1003413 C32 GROUND C33 Figure 10 4650 Return to Last Viewed Return to Thum...

Page 307: ...r Lock 10 47 37421 2 Term Solder Splice 22 14 Awg 48 35123 2 Term Ring 16 14 Ga 6 Stud 49 72203 1 Term Push On 18 Fem 16 14 Ga 50 851390204 2 Term Ring 16 14 Ga 10 Stud 51 33600 4 Term Push On 25 Fem...

Page 308: ...10 130 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL LPG Burners Double Flue Manual Ignition Figure 10 47 Return to Last Viewed Return to Thumb Index...

Page 309: ...0746 1 Pipe Nipple 04 X 2 50 300 10 37241 07 1 Solenoid 11 6119 1 Regulator Lpg 12 5122 1 Gauge Press 0 100Psi 2 00 04MP 13 6120 2 Vlv Needle 04 Female Npt 14 6297SRV 2 Vlv Pilot 15 34448 1 Hose 04 X...

Page 310: ...10 132 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL LPG Tank 52 Gallon 1 2 3 4 5 6 Figure 10 48 Return to Last Viewed Return to Thumb Index...

Page 311: ...Only 101 34079 01 1 Gauge Assy Tank Level Supplied with 34709 102 34079 02 1 Gauge Face Dial Only Supplied with 34709 103 34079 03 1 Solenoid 52Gal Lp Tank Supplied with 34709 2 34080 1 Brackets 20 Ta...

Page 312: ...10 134 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Portable Torch Holder Assembly LPG Figure 10 49 Return to Last Viewed Return to Thumb Index...

Page 313: ...X 1 00 Gr5 6 80351 4 Nut Flexloc 312 18 Full Lt 7 25666SRV REF Torch Portable Lpg 701 12447 1 Pipe W Slug Therm Tube Amc Eng 702 32881 1 Hose 04 X 300 04FPX 04RE 350 703 32958 1 Burner J1 Lpg Liquid 7...

Page 314: ...10 136 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Fender Group Tandem Axle Figure 10 50 Return to Last Viewed Return to Thumb Index...

Page 315: ...s 29198 1 Fender Group Tandem Axle 1 21635SRV 8 Mount Fender Wldmt 2 21636 8 Pad Tapped 3 21814 2 Fender Tandem Axle 4 71622 16 CSHH 375 16 X 88 Gr5 5 80141 48 Washer Flat Uss 313 6 80142 16 Washer Fl...

Page 316: ...10 138 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Fender Group Triple Axle Figure 10 51 Return to Last Viewed Return to Thumb Index...

Page 317: ...rp Triple Axle 1 21635SRV 8 Mount Fender Wldmt 2 21636 8 Pad Tapped 3 23959 2 Splice Triple Axle Fender 4 24125 4 Fender Half Spl Stl 5 71622 16 CSHH 375 16 X 88 Gr5 6 80141 72 Washer Flat Uss 313 7 8...

Page 318: ...10 140 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Mud Flap Group Full Width Figure 10 52 Return to Last Viewed Return to Thumb Index...

Page 319: ...ks 22942 1 Mud Flap Group Full Width 1 22943 1 Angle Mud Flap Mount 2 22944 1 Angle Hanger Bracket LH 3 22945 1 Angle Hanger Bracket RH 4 37269 1 Belt Mud Flap 30 00 X 96 00 5 80142 15 Washer Flat Uss...

Page 320: ...10 142 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Washdown System 1003413 51 53 52 Figure 10 53 Return to Last Viewed Return to Thumb Index...

Page 321: ...2304 920200 1 Reel W Hose Spray Down 2305 920220 1 Nozzle Fuel Washdown W Handle 2 3 0 5 1 901210A 1 Nozzle Fuel Washdown Nozzle Only 2 3 0 5 2 984948 1 Handle Fuel Washdown Handle Only 2306 986226 1...

Page 322: ...10 144 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Washdown System continued 1003413 51 53 52 Figure 10 537 Return to Last Viewed Return to Thumb Index...

Page 323: ...ok Hose 3 00 463 8096 4 Hanger Handspray Hose 464 99539 2 Pipe Plug 16MP Sq HD Mi 465 81062 16 Screw Self Tap Btn Hd 312X 47 5112R 1 Hose 16 X 25ft Handspray M End 48 33384 1 Grease Tube 50EP With Dec...

Page 324: ...10 146 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Return Line Valve Figure 10 54 Return to Last Viewed Return to Thumb Index...

Page 325: ...Tank 3 00 3 28694 1 Hose Wldmt Flex 3 0 X 9 34 5 33115 2 Fitt 45 04MJ 04MP 6 34981 1 Gasket 3 Flange 7 38816 01 1 Valve Sol Air 3 Cv 8 72649 2 Fitt Str 04MJ 02MP 9 5347 16 Hose 04 Push On Low Pressur...

Page 326: ...10 148 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Tank Ladder Group 1000 Gallon Tank Figure 10 55 Return to Last Viewed Return to Thumb Index...

Page 327: ...F 40 17311 1 Cont Ga Fr 48 X 74 X 96 D F 50 18045 1 Cont Ga Rear 48 X 74 X 96 D F 60 25561 1 Spacer Ladder 70 22485 1 Ladder Platf 48 X 74 Offset 1 21676 2 End Platform 2 21677 4 Bracket 3 21683 1 Lad...

Page 328: ...10 150 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Tank Ladder Group 1500 Gallon Tank Figure 10 56 Return to Last Viewed Return to Thumb Index...

Page 329: ...20 D F 40 17314 1 Cont Ga Fr 52 X 80 X 120 D F 50 18049 1 Cont Ga Rear 52 X 80 X 120 D F 60 21652 1 Ladder Platf 56 X 84 52 X 80 95 1 21676 2 End Platform 2 21677 4 Bracket 3 21678 1 Platform 4 21679...

Page 330: ...10 152 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Tank Ladder Group 1900 Gallon Tank Figure 10 57 Return to Last Viewed Return to Thumb Index...

Page 331: ...20 D F 40 22176 1 Cont Ga Fr 52 X 80 X 120 D F 50 22177 1 Cont Ga Rear 52 X 80 X 120 D F 60 21652 1 Ladder Platf 56 X 84 52 X 80 95 1 21676 2 End Platform 2 21677 4 Bracket 3 21678 1 Platform 4 21679...

Page 332: ...10 154 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Tank Ladder Group 3000 Gallon Tank Figure 10 58 Return to Last Viewed Return to Thumb Index...

Page 333: ...45 Tank Platform 6003 986974 1 Endplate Tank Platform Left 6004 986976 1 Endplate Tank Platform Right 70 21992 1 Ladder Group Rear 60 X 90 1 21799 2 Spacer Ladder 2 21981 1 1 Ladder Bracket W M LH 3 2...

Page 334: ...10 156 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Tank Ladder Group 3500 Gallon Tank Figure 10 59 Return to Last Viewed Return to Thumb Index...

Page 335: ...5 Tank Platform 6003 986974 1 Endplate Tank Platform Left 6004 986976 1 Endplate Tank Platform Right 70 21992 1 1 Ladder Group Rear 68 X 90 1 21799 2 Spacer Ladder 2 21981 1 1 Ladder Bracket W M LH 3...

Page 336: ...10 158 Rosco Maximizer 2B Asphalt Distributor Illustrated Parts List IPL Tank Ladder Group 4000 Gallon Tank Figure 10 60 Return to Last Viewed Return to Thumb Index...

Page 337: ...5 Tank Platform 6003 986974 1 Endplate Tank Platform Left 6004 986976 1 Endplate Tank Platform Right 70 21992 1 1 Ladder Group Rear 68 X 90 1 21799 2 Spacer Ladder 2 21981 1 1 Ladder Bracket W M LH 3...

Page 338: ...t Upper RH 59 25824 Arm Spraybar Latch 65 24710 Arm Upper Large Cyl 59 4165 16 Asphalt Pump Viking 7 11 311040 Ball Joint 3 4 Fem W Stud 41 32428 Ball Joint LH 41 32429 Ball Joint RH 41 21934 Bar 250...

Page 339: ...ransfer Line Support 15 16431SRV Bracket W M Dbl Actr 17 23503 Bracket W M Hose Guard 17 34080 Brackets 20 Tank Mtg 133 22597 Breakaway W Chain 57 115 7640 Brkt 250 Pipe 129 131 22638 Brkt Mount Sgl A...

Page 340: ...7 35 38771 Clamp Muffler Strap 3 1 2 101 36167 Clamp Tube 1 00 OD Twin Set 27 35 37488 06 Coil For Valve 31 43 34185 Conduit Connector 1 2 Npt 71 75 79 83 123 19427 Conduit Rigid 50 X 1 75 75 83 33602...

Page 341: ...Outer 2Ft 61 19798 Cover Strainer Access 7 25704 Crossover Pipe Lp Burners 127 81137 Cshfhs 250 20 X 75 Whizlock 61 81137 CSHFHS 250 20 X 75 Whizlock 119 6527 Cshfhs 500 13 X 1 25 Whizlock 57 115 117...

Page 342: ...X 1 25 Gr5 9 80500 CSHH 750 10 X 1 50 Gr5 9 71643 CSHH 750 10 X 1 75 Gr5 5 80839 CSHH 750 10 X 5 00 GR5 41 38542 CW Hydraulic Auxiliary Gear Pump 31 39 38543 CW Hydraulic Pump 31 39 37301 Cyl 3 50 X...

Page 343: ...4 X 6 W 2 Holes 75 83 24684 Enclosure Elec 6 X 6 X 4 Modified 127 34014 End Nozzle 0 121 32937 End Nozzle 1 121 34872 End Nozzle 2 121 21676 End Platform 91 149 151 153 986974 Endplate Tank Platform...

Page 344: ...08HB Crimped 105 143 X401 Fitt 90 10MJ 10FJX 29 37 33307 Fitt 90 10MJ 12MB 27 35 X269 Fitt 90 12MB 12FPX 29 37 34083 Fitt 90 12MJ 10MB 27 X319 Fitt 90 16MJ 16MB 29 37 37245 Fitt 90 16MJ 16MJ 27 35 35...

Page 345: ...tt Str 16MJ 16MH 27 70036 Fitt Str 16MP 16HB Crimped 7 29 35 105 33280 Fitt Str 06MP 04HB Push On 73 85 111 113 72700 Fitt Tee 04HB 04HB 02MP Brass 61 117 38412 Fitt Tee 04HB O4HB 04HB Brass 111 113 3...

Page 346: ...Front Live Power 49 36044 15 Fuel Pump 73 81 125 36044 04 Fuel Valve Shut Off 73 81 125 37118 Fuse Holder In Line Blade Seal 127 36964 Fuse Blade 2 Amp 127 34981 Gasket 3 Flange 5 7 15 21 147 911 Gask...

Page 347: ...65 23089 Handle End LH 149 1557 Handle Hand Spray 23 23088 Handle Side RH 149 984948 Handle Fuel Washdown Handle Only 143 18595 4 Handspray Wand 1 Nozzle No Swivel 23 25 18595 1 Handspray Wand 1 Nozz...

Page 348: ...7 35067 Hose Assy 4000 Psi 16 X 45 00 27 35 23553 03 Hose Assy Auto Valve 106 00 Lg 17 23553 01 Hose Assy Auto Valve 84 00 Lg 17 23553 02 Hose Assy Auto Valve 84 00 Lg 17 23553 05 Hose Assy Auto Valve...

Page 349: ...utfire 73 81 37241 08 Ignition Wire 129 29468 Insulated Tank 48 X 74 X 96 W Stack 107 149 29470 Insulated Tank 52 X 80 X 120 W Stack 107 151 29473 Insulated Tank 56 X 84 X 132 W Stack 107 153 29504 In...

Page 350: ...Split Convoluted 750 75 36222 Lubricant Anti Seize 8 Oz 121 80997 Mach Scr Ph 10 24 X 2 00 143 71720 Mach Scr Ph 10 32 X 38 129 80926 Mach Scr Ph 8 32 X 75 67 871052400 Mach Scr Rh 10 24 X 50 113 2351...

Page 351: ...3 81 125 36044 28 Nozzle 3 0 Gal 60B 73 81 125 36044 08 Nozzle 3 5 Gal 45B 73 81 125 920220 Nozzle Fuel Washdown W Handle 143 901210A Nozzle Fuel Washdown Nozzle Only 143 80924 Nut Flexloc 10 24 Full...

Page 352: ...s 19 5059 Packing 125 Sq 109 145 5249 Packing 10 Pcs Per Pack 11 23562 Pad Mount 155 157 159 21636 Pad Tapped 95 137 139 71716 Pan Head Screw 10 24 Unc X 3 4 93 129 35480 Penetrating Thread Locker 290...

Page 353: ...0 127 131 135 99591 Pipe Nipple 04Xclose 7 8 67 99596 Pipe Nipple 08 X Close 9 29 37 67 143 99600 Pipe Nipple 12 X Close 23 99606 Pipe Nipple 16 X Close 9 29 37 99535 Pipe Plug 04MP Sq Hd Mi 105 99538...

Page 354: ...120 Pump Hyd M46 Cc2 Edc A Pad 31 39 985043 Pump Water Fuel Diaphragm 12V 143 35023 Radar Horn 53 18122SRV Radar Horn 53 27538 Rail Side 155 157 159 986648 Rail W M Safety Ladder Platform 155 157 159...

Page 355: ...602 Vlv 7 34971 01 Seal Kit 606 Vlv 7 35149 01 Seal Kit Actuator 17 33805 01 Seal Kit Steering Cylinder 41 6231 01 Seal Kit Hyd Cylinder 41 36360 Sealant Pipe W Teflon 8 45 Oz 7 80397 Set S Hskt Kcup...

Page 356: ...ar Wldmt Ctr RH 57 115 22978 Spraybar Wldmt Ext 1Ft 117 24149 Spraybar Wldmt Wing LH 57 24150 Spraybar Wldmt Wing RH 57 19576 Spraybar Handspray 2 Nozzles 25 19578SRV Spraybar Handspray 3 Nozzles 25 9...

Page 357: ...Df 153 985597 30 Tank Grp 3000 Gal 60 X 90 x 176 Df 155 985597 35 Tank Grp 3500 Gal 68 X 90 X 174 Df 157 985597 40 Tank Grp 4000 Gal 68 X 90 X 200 Df 159 14253 Tank Mount Truck Angle 109 17565 Tank M...

Page 358: ...er Retainer 93 21282 Top Opening Screen Assembly Full 93 25666SRV Torch Portable Lpg 135 19895 Transfer Line Ground Level 15 19892SRV Transfer Line Lower Grd Level 15 19891SRV Transfer Line Upper Grd...

Page 359: ...27135SRV Vlv Wldmt Tank 4 19 18593 Wand Handspray 23 25 23223SRV Washdown System 143 8393 Washer 57 115 25917 Washer Bar Lock 65 35973 Washer Curved Spring 462 ID 121 80141 Washer Flat Uss 312 9 17 71...

Page 360: ...Only for Radar Horn 53 23078 Wire Harness 12 Wire Max II 111 113 23867 3 Wire Harness 202 00 87 71861 4 Wire 10Ga Black 75 71861 2 Wire 10Ga Red 75 71062 Wire 14 Ga Blue 75 72116 Wire 14 Ga Brown 75...

Page 361: ...10 Rosco Maximizer 2B Asphalt Distributor 10 183 Illustrated Parts List IPL Return to Last Viewed Return to Thumb Index...

Page 362: ...www leeboy com Printed in the U S A 500 Lincoln County Parkway Ext Lincolnton North Carolina 28092 Phone 704 966 3300 Fax Sales 704 483 5802...

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