6
Rosco Maximizer 2B Asphalt Distributor
6-47
Operation
5 Select a transmission gear and axle ratio to give the
required ground speed of 350 FPM (106 68 mpm)
Use the panel readout to measure the speed The
best results are obtained when the engine speed
is maintained between 1500 and 1800 RPM for a
specific gear ratio.
6 Operate the unit in the Bar Circulate Mode Use the
Manual Pump Speed dial on the Plus One Controller
to set the pump flow to 140 GPM (530 LPM) at the
specific engine RPM for operation.
7 Drive the unit over the application route in the
specific gear, axle ratio, engine RPM and travel
speed, and set the pump rate
8 Record all operating parameters on your data sheet
(
Table 6-4 . Valve Status During Operational
NOTE: Small variations in ground speed will not
affect the application rate As the truck speed
increases or decreases, there will be a
proportional increase or decrease in the flow
from the hydrostatic pump This will also give a
proportional change in the asphalt pump flow.
Trial Run
A trial run can be made with the unit spraying to verify
the application rate This may be required if the material
being sprayed has a viscosity that is different than that
normally sprayed
1 Measure the amount of material in the tank Read
the measuring stick in the top opening or weigh the
unit before and after the run to measure the volume
sprayed during the run This latter method requires
that you know the density or the weight per gallon of
the asphalt
2 Mark out a known distance on the spraying area
Use even numbers such as 600 or 900 feet (183 or
274 meters) to make the calculations easy Allow a
starting distance before you begin spraying so the
truck speed and pump flow stabilize.
3 Start spraying as you cross the start line Maintain
the ground speed and engine RPM at the values
recorded on the data sheet
4 Watch the pump GPM on the Run Screen readout
closely You may have to adjust the speed slightly to
compensate for the change between Bar Circulate
and Spray Use the Manual Pump Speed dial to
make the adjustment
speed FPM (mpm) scale For 12 Ft bar and 0 3 rate
setting you should read 250 FPM (76 2 mpm) below
100 GPM (378 5 LPM) and 425 FPM (129 54 mpm)
below 170 GPM (643 5 LPM)
4 Select a truck speed between 250 and 425 FPM
(72 6 and 129 5 mpm) that is appropriate for the
terrain and operating conditions
5
Select the pump flow rate above the selected truck
speed
For example:
Select 350 FPM /4 0 MPH (106 68mpm / 6 4008
kph) as speed
140 GPM (529 95 LPM) will be the pump setting
NOTE: Do not exceed the nozzle maximum flow, (see
Nozzle Size to Flow Rate
in Section 6): 170
GPM (643.52 LPM) is overflow for 36 #1 nozzles.
Call a Rosco factory representative for additional
help
Run Simulation Example
For this phase of manual calibration and operation,
a loaded Distributor operating in the Bar Circulate
Mode will be driven per the operator’s calculations It is
recommended that a data sheet be kept to record the
machine performance and application information for
future reference
1 Before starting, review and follow the Pre-Operating
Check List, (see
Pre-Operating Check List
in
Section 6)
NOTE: Read Modes Of Operation before proceeding,
(see
Modes Of Operation
in Section 6)
2 Load the tank
3 Go to the simulation area
4 Check that the material in the tank is at the proper
application temperature and level so that the heat
tubes are covered with at least 8 inches of material
NOTE: Application temperatures will vary depending
on the product being used Refer to the product
supplier’s recommendations for application
temperatures
NOTE: Temperature affects the viscosity of the material.
If the temperature is not at the recommended
rate, the range in viscosity could affect the
accuracy of the calibration, (see
Guideline
Temperatures For Liquid Asphalts
in Section
4)
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