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Ropex Resistron RES-5011 Operating Instructions Manual Download Page 18

Startup and operation

Page 18

RES-5011

Version 2

Each time the heatsealing band is replaced, you must calibrate the zero point with the AUTOCAL function while
the band (and the environment, i.e. silicone, PTFE cover, sealing bar etc.) is still cold in order to compensate pro-
duction-related resistance tolerances.
If a new heating element is used, the above-described procedure for burning in must be performed.

7.4

Startup procedure

Please also refer to section 2 "General information" on page 3 and section 3 "Use" on page 6.

Mounting, installation and startup may only be performed by authorized persons who have received
suitable instruction and are familiar with the associated risks and warranty provisions.

7.4.1

Initial startup

Condition:  The  device  must  be  correctly  installed  and  connected  (

section 6  "Mounting  and  installation"  on

page 8).
Proceed as follows to start up the controller for the first time:
1. Switch off the line voltage and the 24 VDC supply, and verify that the circuit is de-energized.
2. Set the IP address of the device either by means of the rotary coding switches or a DHCP server (

section 7.2

"Device configuration" on page 15).

3. Link the device description file (EDS) into the EtherNet/IP

TM

 scanner (

section 8.3), then select the required

parameters, make the connections, assign an IP address, and start the communication.

4. Make sure that the higher-level controller does not send values not equal to zero to the temperature controller.
5. Switch on the line voltage and the 24 VDC supply (the order is arbitrary).
6. When the voltage is switched on, the yellow "AUTOCAL" LED lights up for approximately 0.3 seconds to indi-

cate that the controller is being powered up correctly. 

If the red "ALARM" LED lights up for 0.3…1.5 seconds when the voltage is switched on in addition
to the yellow "AUTOCAL" LED, the configuration of this controller has been changed in the visual-

ization software (

section 8.12 "USB interface for visualization software ROPEXvisual

®

" on page 61). In

order to avoid malfunctions, please check the controller configuration before continuing the startup pro-
cedure.

7. One of the following states then appears:

8. Activate the AUTOCAL function while the heatsealing band is still cold by setting the AC bit (

A

UTO

C

AL) in the

EtherNet/IP

TM

 protocol (

section 8.4 "Communication protocol" on page 23). The yellow "AUTOCAL" LED

lights up for the duration of the calibration process (approx. 10…15 seconds). The AA bit (

A

UTOCAL 

a

ctive)

is additionally set and a voltage of approximately 0 VDC appears at the actual value output (terminals 17+18).
If an ATR-x is connected, it indicates 0…3 °C.
After the zero point has been calibrated, the "AUTOCAL" LED goes out and a voltage of 0.66 VDC (300 °C
range) or 0.4 VDC (500 °C range) appears at the actual value output. If an ATR-x is connected, it must be set
to "Z".
If the zero point was not calibrated successfully, the AL bit (

al

arm active) is set and the red "ALARM" LED blinks

"ALARM" LED

"OUTPUT" LED

ACTION

OFF

Short impulses every 1.2 s

Go to step 8

BLINKS fast (4 Hz)

OFF

Go to step 8

LIT continuously

OFF

Error diagnosis (

section 8.19)

!

!

Summary of Contents for Resistron RES-5011

Page 1: ... AUTOCAL Automatic optimisation AUTOTUNE Automatic configuration of the secondary voltage and current range AUTORANGE Automatic phase correction AUTOCOMP Automatic frequency adaptation Booster output Analogue output 0 10 VDC for ACTUAL temperature Alarm function with error diagnosis Heating element alloy and temperature range can be selected Wide voltage range for the use of 110 415 V Eight channe...

Page 2: ...ng and burning in the heatsealing band 17 7 4 Startup procedure 18 8 Device functions 20 8 1 LEDs and controls 20 8 2 EtherNet IPTM communication 22 8 3 Device description file EDS 22 8 4 Communication protocol 23 8 5 Input data 23 8 6 Output data 26 8 7 Parameter object class 0x0F 28 8 8 Integrated web server 55 8 9 Undervoltage detection 58 8 10 Temperature meter actual value output 59 8 11 Boos...

Page 3: ...sks and warranty provisions 2 1 Copyright All contents in particular texts photographs and graphics are protected by copyright All rights including to rep lication publication editing and translation are reserved 2 2 Intended use RESISTRON temperature controllers may only be used for heating and temperature control of heatsealing bands which are expressly approved for them and providing the regula...

Page 4: ...he connector geometry length or other means to ensure that replacement bands are identical 2 4 Impulse transformer A suitable impulse transformer is necessary in order to guarantee trouble free operation of the control loop This transformer must be designed according to EN 61558 isolating transformer with reinforced insulation and have a one section bobbin When the impulse transformer is installed...

Page 5: ...red and operationally ready system in the machine with regard to its conformity with the safety provisions and the EMC directive see also section Power supply If peripheral components e g the transformer or the line filter from other manufacturers are used no functional guarantee can be provided by ROPEX 2 8 Maintenance The controller requires no special maintenance Regular inspection and or tight...

Page 6: ...n health By ensuring that your product is disposed of or recycled in a responsible way you can help protect the environment and human health This device must not be disposed of as residual waste 3 Use This RESISTRON temperature controller is part of the Series 5000 whose main characteristic is micropro cessor technology All RESISTRON temperature controllers provide temperature regulation of heatin...

Page 7: ...e and through an analogue output 0 10 VDC The real heating element temperature can be visualised on an external display instrument e g ATR x or via the operating unit of the machine controller The RES 5011 has an integrated error diagnosis that checks both the external system heating element wiring etc and the internal electronics A differentiated error message is output through the EtherNet IPTM ...

Page 8: ...tective device with a maximum rating of 10 A must be fitted when the device is installed e g Miniature circuit breaker to EN 60898 B C D K or Z characteristic Miniature circuit breaker to UL 489 B C D K or Z characteristic Fuse gG to IEC 60269 Class CC or Class J fuse to UL 248 The overcurrent protective devices marked should be used in installations conforming to UL standards If one such device i...

Page 9: ...red ends Use heatseal bands with suitable temperature coefficient 20 mm clearance if several controllers installed on one top hat rail No additional resistance in secondary circuit Dimension transformer correctly Secondary voltage Power Duty cycle Sufficient wire cross section No push on connectors Twisted Current measuring wires IR R Connect U measuring wires directly to heatsealing band ends Lin...

Page 10: ...es load side RESISTRON temperature controller Relay Kb Load break all pole e g in combination with the alarm output of the temp controller ROPEX recommendation When using a series resistor RV 1 the relay Kb shall be installed Impulse Transformer Designed according to EN 61558 isolating transformer with reinforced insulation Connect core to ground Use transformers with a one section bobbin The powe...

Page 11: ...on Report calculated for your particular heatsealing application For more technical information Line filter documentation It is permissible to supply several RESISTRON control loops with a single line filter providing the total current does not exceed the maximum current of the filter The wiring instructions contained in section 6 3 Power supply on page 10 must be observed Example drawing for LF 0...

Page 12: ...ge 12 RES 5011 Version 2 6 5 1 PEX W4 6 5 2 PEX W5 Mounting on DIN rail 35 x 7 5 mm or 35 x 15 mm DIN EN 50022 Snap on for DIN rail 35 x 7 5 mm or 35 x 15 mm DIN EN 50022 terminal block terminal wires 14 60 24 75 14 23 28 26 39 12 ...

Page 13: ...ansformer Heat sealing band LINE sec U2 prim U1 Line filter 8 7 5 4 6 3 2 1 Termination RX RX TX Ethernet PORT 1 RJ45 TX Ethernet PORT 2 RJ45 for assignment see PORT 1 Shield ALARM OUTPUT max 30 V 0 2 A Ground Must be grounded externally to prevent electrostatic charging C ATR _ ANALOG OUTPUT 0 10 VDC V V 24 VDC POWER SUPPLY Current transformer BOOSTER OUTPUT RES 5011 ...

Page 14: ...T 1 3 Line filter NC NC 14 13 12 7 5 Ethernet module 18 17 6 8 7 5 4 6 3 2 1 Termination RX RX TX Ethernet PORT 1 RJ45 TX Ethernet PORT 2 RJ45 for assignment see PORT 1 Shield ALARM OUTPUT max 30 V 0 2 A Ground Must be grounded externally to prevent electrostatic charging C ATR _ ANALOG OUTPUT 0 10 VDC V V 24 VDC POWER SUPPLY Heat sealing band sec U2 prim U1 twisted Max length 1 m 2 4 RES 5011 ...

Page 15: ...unction AUTOCAL The voltage is configured in the range from 0 4 VAC to 120 VAC and the current in the range from 30 A to 500 A If the voltage and or current are outside of the permissible range a detailed error message appears on the controller section 8 19 Error messages on page 63 If the secondary current I2 is less than 30 A the secondary high current wire must be laid twice or several times th...

Page 16: ...ing the TCP IP object These settings are stored in the controller However when the power supply to the controller is momentarily interrupted the stored values are only used if the rotary coding switches are set to 00 All other switch positions cause the stored values to be temporarily overwritten Rotary coding switch IP address 00 DHCP client active or if DHCP client was deactivated Last IP addres...

Page 17: ...st glance slight resistance change results in a zero point error of 20 30 C The zero point must therefore be corrected after a few heating cycles i e the AUTOCAL function must be run again To do this the system must be cooled off completely After the first heating and zeroing the heating element is burned in and the change of resistance stabilised The heating element can now be used The burn in ef...

Page 18: ...ature controller 5 Switch on the line voltage and the 24 VDC supply the order is arbitrary 6 When the voltage is switched on the yellow AUTOCAL LED lights up for approximately 0 3 seconds to indi cate that the controller is being powered up correctly If the red ALARM LED lights up for 0 3 1 5 seconds when the voltage is switched on in addition to the yellow AUTOCAL LED the configuration of this co...

Page 19: ...e at the analog output or the actual value in the EtherNet IPTM protocol is a regular curve in other words it must not jump abruptly fluctuate or temporarily deviate in the wrong direction This kind of behavior would indicate that the UR measurement cable was laid incorrectly If an error code is displayed proceed as described in section 8 19 Error messages on page 63 10 Burn in the heatsealing ban...

Page 20: ... Visual LINK green LED RX TX yellow LED Lit if connection exists to Ethernet Lit or blinking if Ethernet frames are transmitted green LED yellow LED yellow LED ALARM red LED AUTOCAL OUTPUT HEAT Indicates pulses in measurement mode In control mode luminous intensity is proportional to heating current Lit while AUTOCAL process is executing Lit or blinking to indicate fault Lit during heating phase µ...

Page 21: ...section 8 19 MODULE STATUS Green Standby Red Warning e g rotary coding switch setting changed Red green Self test Green Normal operation Red Serious communica tion error NETWORK STATUS Green No connection but IP address received Red Connection timeout Red green Self test Green At least one con nection to scanner Red IP address of con troller already assigned LINK PORT 1 2 green Connection exists t...

Page 22: ...e PLC program 8 3 Device description file EDS The configuring tools for the EtherNet IPTM scanner interpret the content of the device description files EDS and use this information to create a parameter set for the EtherNet IPTM scanner which controls user data traffic The ROPEX_RES 5011_V2_4 eds file of the RES 5011 contains all essential controller information for the configura tion e g the I O ...

Page 23: ...unctions are explained in the following 8 5 1 Automatic zero calibration AUTOCAL AC Owing to the automatic zero calibration AUTOCAL function there is no need to adjust the zero point manually on the controller This function adjusts the controller to the current and voltage signals present in the system and calibrates it to the value which is predefined in the parameter data section 8 7 4 Variable ...

Page 24: ...output data 2 The AUTOCAL function is not activated if the heatsealing band cools down at a rate of more than 0 1 K s If the AC bit is set the function is automatically executed when the cooling rate falls below the specified value 3 If the START bit is set ST bit 1 the AUTOCAL function is not executed HEAT LED lit 4 If the RESET bit is set RS bit 1 the AUTOCAL function is not executed 5 The AUTOC...

Page 25: ...P bit until the system test including the functional test of the heating circuit has been successfully completed This can take several hundred milliseconds 8 5 5 Master AUTOCAL MA Setting this control bit starts a calibration as described in section 8 5 1 Automatic zero calibration AUTOCAL AC on page 23 However if the Master AUTOCAL function is successful the heatsealing band resistance which is d...

Page 26: ...e if START is active or the heat sealing band is still in the cooling phase 8 6 3 Alarm active AL If the AL bit is set an alarm has been triggered but not yet reset The error code provides information on the exact cause section 8 19 Error messages on page 63 8 6 4 Warning active WA This bit can be set in addition to the AL bit If the WA bit is set a warning is output to indicate the current fault ...

Page 27: ...et the TO bit is not reset until the start of the next heatsealing cycle latch function Fig b The switching state of the TO bit can thus be queried after the ST bit has been reset and before the start of the next heatsealing cycle The limits of the tolerance band are adjustable up to a maximum of 99 K 8 6 7 Control active RA The RES 5011 has successfully accepted the START request and entered cont...

Page 28: ...notation The resolution is 1 C During the calibration procedure or if a fault occurs the actual value is 0 8 6 12 Error codes If a fault is signaled AL bit 1 you can determine the exact cause with the help of the error code The error code is contained in the third word at bit positions 0 9 section 8 19 Error messages on page 63 8 7 Parameter object class 0x0F In accordance with the CIP specificati...

Page 29: ...path 20 0F 24 02 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC6 6 USINT Data length 1 3 1 USINT High temperature OK threshold 10 K 3 99 K 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 03 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC6 6 USINT Data length 1 4 1 SINT Calibration temperature 20 C 1 variable 0 40 C 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 04 30 01 4 W...

Page 30: ...pulse duration 1 7 ms 17 1 7 3 0 ms 17 30 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 06 30 01 4 WORD Descriptor 0x0004 scaling supported 5 USINT Data type 0xC6 6 USINT Data length 1 13 USINT Factor 1 14 USINT Divisor 10 15 USINT Base 1 16 USINT Offset 0 7 1 BOOL Data format Little Endian Intel 0 Little Endian Intel 0 Big Endian Motorola 1 2 USINT Link path length 6 3 EPATH Link path 20 ...

Page 31: ... 3 EPATH Link path 20 0F 24 09 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC6 6 USINT Data length 1 10 1 UINT Maximum temperature 300 C 200 500 C 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 0A 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC7 6 USINT Data length 2 11 1 BOOL Temperature diagnosis Off 0 Off 0 on 1 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 0B 30 01 4 ...

Page 32: ...Offset 0 13 1 UINT Heatup timeout 100 ms steps 0 s 0 999 0 99 9 s 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 0D 30 01 4 WORD Descriptor 0x0004 scaling supported 5 USINT Data type 0xC7 6 USINT Data length 2 13 USINT Factor 1 14 USINT Divisor 10 15 USINT Base 1 16 USINT Offset 0 14 1 USINT AUTOCOMP Off Off 0 on 1 auto 2 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 0E 30 01 4 WORD...

Page 33: ...ATH Link path 20 0F 24 10 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC6 6 USINT Data length 1 17 1 SINT Calibration temperature channel 1 20 C 1 variable 0 40 C 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 11 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC2 6 USINT Data length 1 18 1 UINT Temperature coefficient channel 1 1100 ppm K 400 4000 ppm K 2 USINT Link path length 6 3...

Page 34: ... Calibration temperature channel 3 20 C 1 variable 0 40 C 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 14 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC2 6 USINT Data length 1 22 1 UINT Temperature coefficient channel 3 1100 ppm K 400 4000 ppm K 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 15 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC7 6 USINT Data length 2 23 1 S...

Page 35: ...emperature coefficient channel 5 1100 ppm K 400 4000 ppm K 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 1A 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC7 6 USINT Data length 2 27 1 SINT Calibration temperature channel 6 20 C 1 variable 0 40 C 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 1B 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC2 6 USINT Data length 1 28 1 UIN...

Page 36: ... EPATH Link path 20 0F 24 1E 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC7 6 USINT Data length 2 31 1 DATE Date days since 1972 01 01 01 01 2000 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 1F 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xCD 6 USINT Data length 2 32 1 TIME_OF _DAY Time milliseconds since 00 00 00 00 00 00 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 ...

Page 37: ...9 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 22 30 01 4 WORD Descriptor 0x0010 5 USINT Data type 0xC8 6 USINT Data length 4 35 1 UDINT Cycle counter clearable 0 0 99999999 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 23 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC8 6 USINT Data length 4 36 1 UDINT Cycle counter channel 0 0 0 99999999 2 USINT Link path length 6 3 EPATH L...

Page 38: ...39 1 UDINT Cycle counter channel 3 0 0 99999999 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 27 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC8 6 USINT Data length 4 40 1 UDINT Cycle counter channel 4 0 0 99999999 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 28 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC8 6 USINT Data length 4 41 1 UDINT Cycle counter channel 5 0 0...

Page 39: ...TH Link path 20 0F 24 2B 30 01 4 WORD Descriptor 0x0000 5 USINT Data type 0xC8 6 USINT Data length 4 44 1 INT Start temperature 99 99 999 C 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 2C 30 01 4 WORD Descriptor 0x0010 5 USINT Data type 0xC3 6 USINT Data length 2 45 1 INT Device temperature 99 99 C 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 2D 30 01 4 WORD Descriptor 0x0010 5 U...

Page 40: ...INT Link path length 6 3 EPATH Link path 20 0F 24 2F 30 01 4 WORD Descriptor 0x0014 scaling supported 5 USINT Data type 0xC3 6 USINT Data length 2 13 USINT Factor 1 14 USINT Divisor 100 15 USINT Basis 1 16 USINT Offset 0 48 1 INT Calibration deviation channel 2 0 100 00 100 00 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 30 30 01 4 WORD Descriptor 0x0014 scaling supported 5 USINT Data typ...

Page 41: ...100 00 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 32 30 01 4 WORD Descriptor 0x0014 scaling supported 5 USINT Data type 0xC3 6 USINT Data length 2 13 USINT Factor 1 14 USINT Divisor 100 15 USINT Basis 1 16 USINT Offset 0 51 1 INT Calibration deviation channel 5 0 100 00 100 00 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 33 30 01 4 WORD Descriptor 0x0014 scaling supported 5 USI...

Page 42: ... 1 INT Calibration deviation channel 7 0 100 00 100 00 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 35 30 01 4 WORD Descriptor 0x0014 scaling supported 5 USINT Data type 0xC3 6 USINT Data length 2 13 USINT Factor 1 14 USINT Divisor 100 15 USINT Basis 1 16 USINT Offset 0 54 1 USINT Passes through current transformer 1 1 9 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 36 30 01 4 WOR...

Page 43: ...65535 0 6553 5 mΩ 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 38 30 01 4 WORD Descriptor 0x0014 scaling supported 5 USINT Data type 0xC7 6 USINT Data length 2 13 USINT Factor 1 14 USINT Divisor 10 15 USINT Basis 1 16 USINT Offset 0 57 1 UINT Calibration resistance channel 2 in 0 1 mΩ 0 mΩ 0 65535 0 6553 5 mΩ 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 39 30 01 4 WORD Descriptor...

Page 44: ...65535 0 6553 5 mΩ 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 3B 30 01 4 WORD Descriptor 0x0014 scaling supported 5 USINT Data type 0xC7 6 USINT Data length 2 13 USINT Factor 1 14 USINT Divisor 10 15 USINT Basis 1 16 USINT Offset 0 60 1 UINT Calibration resistance channel 5 in 0 1 mΩ 0 mΩ 0 65535 0 6553 5 mΩ 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 3C 30 01 4 WORD Descriptor...

Page 45: ...5 0 6553 5 mΩ 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 3E 30 01 4 WORD Descriptor 0x0014 scaling supported 5 USINT Data type 0xC7 6 USINT Data length 2 13 USINT Factor 1 14 USINT Divisor 10 15 USINT Basis 1 16 USINT Offset 0 63 1 UINT Initial calibration resistance channel 0 in 0 1 mΩ 0 mΩ 0 65535 0 6553 5 mΩ 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 3F 30 01 4 WORD Descri...

Page 46: ...Ω 0 65535 0 6553 5 mΩ 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 41 30 01 4 WORD Descriptor 0x0014 scaling supported 5 USINT Data type 0xC7 6 USINT Data length 2 13 USINT Factor 1 14 USINT Divisor 10 15 USINT Basis 1 16 USINT Offset 0 66 1 UINT Initial calibration resistance channel 3 in 0 1 mΩ 0 mΩ 0 65535 0 6553 5 mΩ 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 42 30 01 4 WOR...

Page 47: ...Ω 0 65535 0 6553 5 mΩ 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 44 30 01 4 WORD Descriptor 0x0014 scaling supported 5 USINT Data type 0xC7 6 USINT Data length 2 13 USINT Factor 1 14 USINT Divisor 10 15 USINT Basis 1 16 USINT Offset 0 69 1 UINT Initial calibration resistance channel 6 in 0 1 mΩ 0 mΩ 0 65535 0 6553 5 mΩ 2 USINT Link path length 6 3 EPATH Link path 20 0F 24 45 30 01 4 WOR...

Page 48: ...o unwanted changes The CIP Reset 0x05 service resets all instances of the parameter object to their default values This applies to both temporary volatile and retentive objects The Save Restore and Reset services can only be applied to the class instance 0 All attributes of the parameter object concerned are simultaneously saved or restored 70 1 UINT Initial calibration resistance channel 7 in 0 1...

Page 49: ... 6 Temperature OK TO on page 26 and section 8 7 9 Temperature diagnosis on page 52 8 7 4 Variable calibration temperature The calibration temperature is set to 20 C by default You can change it to another value between 0 C and 40 C in order to adapt it to the temperature of the cold heatsealing band Some EtherNet IPTM scanners do not allow the parameter data to be changed during operation In this ...

Page 50: ...orola in the cyclic data this setting applies to both input and output data section 8 4 Communication protocol on page 23 We recommend selecting Big Endian Motorola for Siemens PLCs 8 7 8 Automatic phase angle compensation AUTOCOMP It may be necessary to compensate the phase angle displacement between the UR and IR measuring signals for specific heatsealing applications ROPEX Application Report Th...

Page 51: ...d and the actual value output terminals 17 18 changes to 0 3 C corresponds to approx 0 VDC 3 AUTO This setting causes the AUTOCOMP function to be automatically activated after the AUTOCAL function has been successfully executed Function AC bit 1 t t 0 0 AUTOCAL Lit t Off 2 0 s AUTOCOMP AUTOCAL t Off LED Lit OUTPUT LED ...

Page 52: ... actual temperature is within a settable tolerance band OK window either side of the set tempera ture The high and low tolerance limits are the same as for the Temperature OK function TO bit section 8 6 6 Temperature OK TO on page 26 The limits are set to 10 K and 10 K by default If the ACTUAL temperature is inside the specified tolerance band when the START signal is activated the tem perature di...

Page 53: ...ts cannot be set in the ROPEX visualization software The same limits apply as with the TO bit They can only be set in the parameter data section 8 7 Parameter object class 0x0F on page 28 8 7 10 Heatup timeout An additional heatup timeout can be activated in the parameter data EDS file This timeout starts when the ST bit is set The RES 5011 then monitors the time required for the ACTUAL tem peratu...

Page 54: ...be output for an additional 2 seconds by means of the EtherNet IPTM protocol at the end of a heatsealing phase The ACTUAL temperature is then output again in real time until the end of the next heatsealing phase Hold mode only applies to the ACTUAL temperature which is output via the EtherNet IPTM protocol and the digital temperature display in the ROPEX visualization software It has no effect on ...

Page 55: ...ot stored in the device you must therefore have an Internet connection in order to access the operating instructions You can go direct to the official ROPEX website by clicking on the ROPEX logo in the top right hand corner The web server uses JavaScript and has been successfully tested with Internet Explorer 9 10 and 11 as well as with Microsoft Edge It also works with the latest version of the S...

Page 56: ...r to section 8 7 Parameter object class 0x0F on page 28 Under Counters you see a list of all cycle and operating hours counters which are useful for statistical purposes 8 8 4 Protocol page You can download and display the device protocol for the temperature controller on this page You see the overall size of the protocol Total event entries as well as the upload progress All entries appear in the...

Page 57: ...til you refresh the list by clicking on the Protocol menu again 8 8 5 Graphic page The temperature controller has an internal memory which can store temperature curves over a period of up to 5 seconds This memory is automatically filled when the ST bit is set You can display or export the memory con tents on the Graphic page By clicking on Refresh you cause the graphic data to be downloaded from t...

Page 58: ...through current transformer are displayed This value can be read or written by means of acyclic services Set this value to the real wire passes through the current transformer for that the absolute resistance values can be calculated correctly This value has no influence on the calculation of the percentual calibration deviation The calculation of the absolute resistance values is liable to variat...

Page 59: ...ent low line or 24 VDC supply voltage from resulting in defective heatseals 8 10 Temperature meter actual value output The RES 5011 supplies an analog 0 10 VDC signal which is proportional to the real ACTUAL temperature at terminals 17 18 Voltage values 0 VDC 0 C 10 VDC 300 C or 500 C depending on the device configuration RES 5011 Actual value output 0 10 VDC 18 17 0 V Temperature meter e g ATR 3 ...

Page 60: ...e disturbances to be observed extremely efficiently and interpreted accordingly The same applies if several neighbouring control loops interfere with one another If a fault is signalled this analog output is used to display a selective error message section 8 19 Error mes sages on page 63 8 11 Booster connection The RES 5011 controller has a connection for an external switching amplifier booster a...

Page 61: ...s is a read only counter which cannot be reset It can be displayed in the ROPEX visualization soft ware section 8 12 USB interface for visualization software ROPEXvisual on page 61 via the integrated web server or using the acyclic services of the EtherNet IPTM interface 8 15 Operating hours counter The number of operating hours since the controller was shipped is stored in the internal memory Thi...

Page 62: ...itched on for at least three hours to make sure the clock s capacitor is fully charged When the controller is switched off the fully charged capacitor can keep the clock running for approximately 2 4 weeks If the controller is switched off for longer the date and time will have to be set again You can do this in the ROPEX visualization software section 8 12 USB interface for visualization software...

Page 63: ...0 C If the START signal is present in one of these states the voltage value does not change any more If a ROPEX temperature meter e g an ATR x is connected to the controller s analog output the temperature indication can be directly assigned to the error codes if an alarm is signaled An error message can be reset by setting the RS bit or by momentarily interrupting the power to the controller 24 V...

Page 64: ...ge signals Fault area Fault areas 107 2 66 Temperature step down Fault areas loose contact Fault areas loose contact 108 Temperature step up 307 Temperature too high low section 8 7 9 308 309 310 201 3 33 No line frequency line fre quency fluctuates Check power supply Check power supply 202 Line frequency too high fluctuates 203 Line frequency too low fluctuates 304 4 00 Heatup time too long secti...

Page 65: ...achine started for first time Action if machine already operated HS band not changed 104 5 33 10 Current signal incorrect incorrect impulse transformer specification Perform AUTOCAL check transformer specifi cation fault areas Fault areas loose contact 105 Voltage signal incorrect incorrect impulse transformer specification 106 Current and voltage signals incorrect incorrect impulse transformer sp...

Page 66: ...libration possible Fault area check configuration Fault areas loose contact 112 7 33 10 Voltage signal incorrect no calibration possible Fault area check configuration Fault areas loose contact 113 8 00 10 Current voltage signals incor rect no calibration possible Fault area check configuration Fault areas loose contact 114 8 66 10 Temperature fluctuates no calibration possible Perform AUTOCAL and...

Page 67: ...f impulse transformer interrupted No UR signal Measurement cable interrupted Partial short circuit delta R Heatsealing band partially bypassed by conducting part clamp opposite heatsealing bar etc Parallel circuit interrupted Wire break heatsealing band break Contact to heatsealing band is defective Total short circuit Heatsealing band incorrectly installed no insulation at heatsealing bar ends or...

Page 68: ... Page 68 RES 5011 Version 2 Internal device fault no line voltage Hardware fault replace controller Jumper for alarm relay not connected or incorrectly con nected No line voltage Fault area Explanation Possible causes ...

Page 69: ... Alarm relay energized at alarm Automatic phase angle compensation AUTOCOMP AUTOCOMP Off Temperature diagnosis Temperature diagnosis Off Heatup timeout Heatup timeout Off Type of construction Housing for installation in an electrical cabinet Snaps onto a standard top hat rail TS35 rail 35 mm acc to DIN EN 50022 Dimensions 90 x 75 mm depth 135 mm incl terminals 0 5 1 2 3 4 6 7 8 9 AUX CONFIGURATION...

Page 70: ...ort EtherNet IPTM inter face 2 Ethernet switch ports RJ45 Wiring IEC 61784 5 3 Data transfer rate 10 or 100 Mbit s Data transport layer Ethernet II IEEE 802 3 Addressing DHCP or selectable with rotary coding switch ACD and DLR support Yes Heatsealing band type and temperature range The temperature range and temperature coefficient settings can also be specified in the ROPEX visualization software ...

Page 71: ... all round e g from other devices and wiring must be allowed when installing the device The moving clip required for fastening must be facing down for mounting on a horizontal top hat rail End holders to mechanically fix the controller must be fitted at both ends for mounting on a vertical top hat rail Weight Approx 0 5 kg incl connector plug in parts Housing material Plastic polycarbonate UL 94 V...

Page 72: ... a very wide range of heatsealing applications One modification MOD is available for the RESISTRON temperature controller RES 5011 for implementing special applications The modifications must be ordered separately MOD 01 Booster for low secondary voltages UR 0 2 60 VAC This modification is necessary for example for very short or low resistance heatsealing bands 75 0 90 0 113 0 135 0 ...

Page 73: ...t transformer PEX W5 Art no 885107 Monitoring current transformer MSW 2 Art no 885212 Network filter LF 06480 Continuous current 6 A 480 VAC art no 885500 with UL certification 10520 Continuous curr 10 A 520 VAC art no 885504 with UL and CSA certification 35480 Continuous curr 35 A 480 VAC art no 885506 50520 Continuous curr 50 A 520 VAC art no 885509 with UL and CSA certification Impulse transfor...

Page 74: ...der Page 74 RES 5011 Version 2 Booster B 075415 Impulse loaded 75 A 415 VAC art no 885302 100400 Impulse loaded 100 A 400 VAC art no 885304 Lines For design and order specifications see ROPEX applica tion report ...

Page 75: ...vice description file EDS 22 Dimensions 72 Disposal 6 E EDS file 22 Error code format 50 Error diagnosis 7 Error messages 63 EtherCAT interface 70 Ethernet IP interface 70 External switching amplifier 14 F Factory settings 69 Fault 26 Fault areas 67 Fuse 10 H Heatsealing band type 70 Heatup timeout 53 I Impulse transformer 10 73 Input data 23 Installation 8 71 Installation procedure 8 Installation...

Page 76: ...17 Temperature achieved 26 Temperature coefficient 4 17 Temperature diagnosis 52 53 Temperature meter 60 73 Temperature OK 26 Temperature range 16 70 Temperature regulation 6 TE bit 26 Thermal impulse process 6 Time 62 Timestamp 62 TO bit 26 Transformer 4 10 73 Transportation 6 Type of construction 69 U UL file 71 Undervoltage detection 58 USB interface 61 Use 6 V View of the device 15 Visualizati...

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