Rockwell Automation Reliance SP500, Installation And Operation Manual

Page: 3 / 122

Contents
I
C
ONTENTS
Chapter 1 Introduction
1.1
Who Should Use This Manual ......................................................................... 1-1
1.2 Installation Overview ....................................................................................... 1-1
1.3 Requesting Assistance from Reliance Electric ................................................ 1-1
Chapter 2 Learning About the SP500 Drive
2.1
Standard Features ........................................................................................... 2-1
2.2 Drive Description ............................................................................................. 2-2
2.3 Identifying the Drive by Model Number ........................................................... 2-6
2.3.1 Power Ratings and NEMA Enclosure Ratings ...................................... 2-7
2.3.2 Enclosure Ratings and Sizes ................................................................ 2-8
2.4 Component Locations...................................................................................... 2-8
2.5 Option Kits ..................................................................................................... 2-13
Chapter 3 SP500 System Planning
3.1
Installation Site Requirements ......................................................................... 3-1
3.1.1 Determining the Total Area Required for Installation ............................ 3-2
3.1.2 Providing Proper Air Flow Clearances .................................................. 3-4
3.1.3 Verifying the Drive’s Power Loss Rating ............................................... 3-4
3.2 Wiring Requirements ....................................................................................... 3-4
3.2.1 Verifying Conduit Sizes ......................................................................... 3-4
3.2.2 Recommended Power Wire Sizes......................................................... 3-4
3.2.3 Recommended Control and Signal Wire Sizes ..................................... 3-6
3.2.4 Recommended Motor Lead Lengths ..................................................... 3-6
3.3 Selecting Input AC Line Branch Circuit Fuses................................................. 3-8
3.4 Installing an Emergency Stop .......................................................................... 3-9
3.4.1 Complying with Machinery Safety Standard EN 60204-1:1992 ............ 3-9
3.5 Motor Considerations ...................................................................................... 3-9
3.5.1 Single-Motor Applications...................................................................... 3-9
3.5.2 Multiple-Motor Applications ................................................................. 3-10
Chapter 4 Installing the Drive
4.1
Mounting the Drive .......................................................................................... 4-1
4.2 Routing Wires .................................................................................................. 4-1
4.3 Installing External Components ....................................................................... 4-6
4.3.1 Disconnects........................................................................................... 4-6
4.3.2 Input AC Line Branch Protection ........................................................... 4-6
4.3.3 Transformers ......................................................................................... 4-6
4.3.4 Output Contactors ................................................................................. 4-7
4.3.5 Mechanical Motor Overload Protection ................................................. 4-7
4.4 Setting the Analog Input Jumper on the Regulator Board ............................... 4-7
4.5 Preparing the Motor ......................................................................................... 4-8