Rockwell Automation Allen-Bradley PowerFlex 525 Manual Download Page 1

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Network-Enabled

PowerFlex 525

Commissioning Lab

Summary of Contents for Allen-Bradley PowerFlex 525

Page 1: ...Network Enabled PowerFlex 525 Commissioning Lab ...

Page 2: ...d Connected Component Workbench offline with USB Cable 15 Connecting to the Drive 15 Exercise 4 PowerFlex 525 Start Up Wizard 23 Exploring Drive Parameters via Parameter Groupings AppView and CustomView 26 Exercise 5 PowerFlex 525 Drive Add On Profile with RS Logix 5000 Software 42 About Integrated Drive Profiles and Premier Integration 42 Using RS Logix 5000 with the PowerFlex 525 Drive Add On Pr...

Page 3: ... save time during system development operation and maintenance Also learn about the new Automatic Device Configuration ADC feature for PowerFlex 750 Series and PowerFlex 525 drives in RS 5000 Tools Prerequisites Software programs required RS Logix 5000 Logix v20 00 03 PowerFlex525 AOP for RSLogix5000 v17 to v20 v1 01 249 Connected Components Workbench v4 00 00 RS Linx Classic v2 59 00 Hardware dev...

Page 4: ...ses For Demos Laptop PC 100 100 100 100 1769 L35e L43 100 100 100 35 PF 525 Drive 100 100 100 25 9300 ENA LAN 100 100 100 1 Ethernet Connections Connect From Connect To 1 Laptop PC Switch on Demo 2 L43 L35e E net port Switch on Demo 3 PF525 Drive E net port Switch on Demo Page 4 of 64 ...

Page 5: ...About the Demo Boxes 1769 L35e Demo Switch Start Stop 1769 L43 Demo Stop Start Switch Page 5 of 64 ...

Page 6: ...Configure several parameters Information The PowerFlex 525 is easy to configure with flexibility in programming options to meet your application One of which is the Liquid Crystal Display LCD Human Interface Module HIM Some of its key features are as follows Improved visibility Increased resolution Descriptive scrolling text o Three adjustable speeds Full Alphanumeric with 5 Digits and 16 Segments...

Page 7: ...wing applications o Conveyor o Mixer o Compressor o Centrifugal Pump o Blower o Extruder o Positioning o Textile Fiber CustomView Parameter Groups can be customized specifically for your application o Add up to a max of 100 parameters o Save new CustomView for easy copy and paste Page 7 of 64 ...

Page 8: ... Control and Navigation Keys Page 8 of 64 ...

Page 9: ...rameters The following is an example of basic integral keypad and display functions This example provides basic navigation instructions and illustrates how to program a parameter Just read through the following Page 9 of 64 ...

Page 10: ...m group The right digit of the last viewed parameter in that group will flash 4 Use the Up or Down arrows until you see P053 If you wait one 1 second you will notice that the HIM display scrolls with P053 Reset to Defaults Note Rather than pressing the Up and Down arrows to scroll through many parameters in numerical order you can also press Sel button to move from digit to digit or bit to bit The...

Page 11: ...d operation from the Reset Drive to Defaults section to make the following Communication group parameter changes C128 EN Addr Sel 1 Parameters C129 EN IP Addr Cfg 1 100 C130 EN IP Addr Cfg 2 100 C131 EN IP Addr Cfg 3 100 C132 EN IP Addr Cfg 4 25 C133 EN Subnet Cfg 1 255 C134 EN Subnet Cfg 2 255 C135 EN Subnet Cfg 3 255 C136 EN Subnet Cfg 4 0 9 In order for communication settings to take effect cyc...

Page 12: ...an then be exported out to a xxxxx PF5 file which can then be down loaded back into the drive with the utility using the USB cable 1 Connect the USB cable from the PC USB Port to the Control Module after you have removed it from the Drive Power Core 2 Windows 7 will detect this connection as a removable disk in the Windows Explorer Tree and or AutoPlay display the following 3 Click on Open folder ...

Page 13: ...xt 7 Click on Browse then select Libraries Documents MyDocuments Network Expo Labs 8 Give the File your desired name and store it where ever you like For this Lab please type in the following name PF525_Drive pf5 9 Click on the Save Button Page 13 of 64 ...

Page 14: ... Connected Components Work Bench CCW or RS Logix 5000 Version 17 to 20 or Studio Designer 5000 version 21 or newer NOTE The utility is a means to transport the Drive configuration back to the drive via USB cable This utility and or the USB cable is not used when the drive is fully assemble control Module is mated to the Power module where normal power is applied to the L1 L2 and or L3 inputs In th...

Page 15: ...llowing Import the drive xxxxxx PF5 file from the drive to the Laptop Configure the Drive parameters using the Programming Groups Export the xxxxxx PF5 file from the Laptop back to the Drive Connecting to the Drive 1 Go to the computer s desktop and double click the Connected Components Workbench shortcut If the shortcut is not on the desk top use the All Programs in the Start menu then select the...

Page 16: ... Catalog box and select the Drives folder as shown above Then select PF525 Drive by double mouse clicking it 3 After a few seconds the PF525 drive icon will appear in the Project Organizer Double mouse click on the drive icon and the drive will appear in the main page as seen below Click on each of the Push Pins for of the surrounding boxes to maximize the view Page 16 of 64 ...

Page 17: ...4 Your view will look like this 5 Click on the Properties button 6 Then select the USB Import Export Tab Page 17 of 64 ...

Page 18: ... 7 Click on the Import button 8 Select the PF525_Drive PF5 file from the Network Expo Labs folder 9 Click on Import Entire Device 10 Close the Properties Box Page 18 of 64 ...

Page 19: ...11 Click on the Parameters Button 12 Click on the All Parameters button and Select Baic Program 13 The Basic parameters are where the majority of the drive settings will be made Page 19 of 64 ...

Page 20: ...t to view and or configure more drive parameters you can select the various programming groups 15 Close the Parameters page 16 Click on the Properties button You will now export the drive setting back to the PF525_Drive PF5 file located in the Network Expo Folder y Page 20 of 64 ...

Page 21: ... the Save button 20 Confirm save by clicking on the Yes button 21 Close any remaining boxes then until you are left with this view then minimize but do not close the CCW sessesion we have started We will come back to CCW and go online with the drive later If you did close it down make sure you save the file in a place you can find it again Page 21 of 64 ...

Page 22: ...ower applied to it In the next exercise we will validate the drive parameters by connecting or going on line with the drive using the CCW Software 24 Disconnect the USB cable from the drive 25 Reconnect Control Module with the Power Module Do Not Force the connection between the surfaces are properly mated they push together fairly easily Please ask for assistance if you are having any trouble tha...

Page 23: ...rive Add On Profile AOP in RS Logix look and feel nearly the same We will use the CCW software to go online with the PowerFlex 525 In the next exercise we will use the RS Logix software to finish commissioning 1 The Connected Components Workbench was minimized in the last exercise and now it is time to bring it back into focus 2 Click on the Task Bar to restore the view of CCW If CCW has been acci...

Page 24: ...will appear Click on the to expand AB_ETHIP 1 Ethernet click highlight the 100 100 100 25 PowerFlex 525 1P 110V 50HP device 6 Jump to Step 10 Step 7 through 10 show how to do a direct connect to the drive when a parameter file has not yet been created 7 Click the next to the Discover within the Device Toolbox 8 Click the Browse Connections button to launch the RSWho connection browser Page 24 of 6...

Page 25: ...P 110V 50HP device 10 Press the OK button to initiate the connection process For a quick moment you might see a connection status window Otherwise once the connection process is complete you will see the following main screen with a green highlighted Connected for the PowerFlex 525 within the Connected Components Workbench software Page 25 of 64 ...

Page 26: ...feature from Connected Components Workbench software that will show the non default parameters This makes it easy for users to find out in a simple view what parameters were changed from their default setting This button only updates the set of parameters shown based on the upload If parameter x changes from defaults after clicking the button it won t be added to the display until the view is refr...

Page 27: ...1 appear in this list Example shown below 6 Click the Show All button to return to viewing all of the PowerFlex 525 drive parameters 7 To make viewing and editing parameters even simpler you can enter a word or abbreviation into the filter value entry box For example type Motor into the Filter Value entry box Notice that it filters and only shows the parameters that have the word motor in their pa...

Page 28: ...the entry field when finished 9 Under the Group dropdown selection box you can scroll through the different drive parameter groups AppView and the CustomView 10 Clear any values you may have in the Filter value Box and then Click on Basic Program and explore the parameters shown below Page 28 of 64 ...

Page 29: ...all in one convenient location For example within the Group dropdown selection box click on the Conveyor AppView Scroll through these application specific parameters some are shown below 12 The PowerFlex 525 drive has a CustomView which is an application set that can be customized specifically for your application You can add up to a max of 100 additional parameters and save the new CustomView Sel...

Page 30: ... Parameter 46 Start Source 1 Parameter 34 Motor NP FLA Parameter 47 Speed Reference1 Parameter 35 Motor NP Poles Parameter 62 DigIn TermBlk 02 Parameter 36 Motor NP RPM Parameter 63 DigIn TermBlk 03 Parameter 37 Motor NP Power Parameter 64 2 Wire Mode Parameter 39 Torque Perf Mode Parameter 65 DigIn TermBlk 05 Parameter 40 Autotune Parameter 76 Relay Out1 Sel Parameter 41 Accel Time 1 Parameter 81...

Page 31: ... the parameters entries from above are all now in the ABC s Group CustomView for easy parameter viewing and editing Click X in the upper right hand corner to Close the Parameters PowerFlex 525_1 window Page 31 of 64 ...

Page 32: ...utton and Select the PowerFlex 525 Startup Wizard and Click the Select button to launch the PowerFlex 525 Startup wizard 2 Below is the Welcome screen for the PowerFlex 525 Startup Wizard Click the Next button to proceed with exploring the startup wizard Page 32 of 64 ...

Page 33: ...luding the custom parameter group Reset only the Power Parameters Click the Reset button for the first option Reset all settings to factory defaults but retain the custom parameter group Click Yes and once you see Click the Next button to proceed to the next page 4 Make sure English is selected in the Language dropdown selection box Click the Next button to proceed to the next page Page 33 of 64 ...

Page 34: ...ts Remember to Click the Next button to proceed to the next page 6 If Connected to the drive and the PLC is not in controll you may execute the Direction Test and if not you can skip this by Clicking the Next button If you realize you want to do this test just hit the back button Page 34 of 64 ...

Page 35: ... Faults if the drive is faulted PRESS and HOLD the Jog button to run the Direction Test If the following window pops up Click Yes If the direction is correct Click on the Yes radio button and Click the Next button Page 35 of 64 ...

Page 36: ...page Note This may take up to a minute to complete Once finished you will see the Test Completed Yes result Note This may take up to a minute to complete Click the Next button 9 Go through verify and if needed modify the parameters according to the following screenshots Remember to Click the Next button to proceed to the next page Page 36 of 64 ...

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Page 38: ... This can be any IP Adress of course Select how you want the Terminal Block inputs to behave Notice how The GUI shows you which terminals are configurable Page 38 of 64 ...

Page 39: ...10 Once changes have been made Go to the Pending Changes page for a summary of the planned programming changes you have made to the PowerFlex 525 drive Page 39 of 64 ...

Page 40: ...isplay turn off and on and start scrolling the drive power ratings 12 This is a pretty quick process You will see the following screen Click OK 13 You will see the main PowerFlex 525 screen go from this to this once the Connected Components Workbench software has re established it s connection with the drive 14 Exit Connected Components Workbench software we will not save any of the configuration ...

Page 41: ...When prompted Click No When prompted Click No Page 41 of 64 ...

Page 42: ...minating the need to convert from one data type to another Saving all drive configurations in the project file and in the Logix controller providing a single source of drive configuration data Providing Copy Paste capability when creating additional duplicate drives also duplicates the drive configuration settings so all the new drive needs is a different node address Allowing use of the same easy...

Page 43: ...rograms Rockwell Software RSLogix 5000 Enterprise Series RSLogix 5000 After the splash Screen you will see something like this 2 A pre configured RS Logix 5000 program has already been created for your convenience Depending on which Demo you have in front of you select one of the following Select the either the L35ePF525_Lab ACD or L43PF525_Lab ACD file and Click Open Page 43 of 64 ...

Page 44: ...o display the Module Properties screen Click on the Drive tab 4 View the PowerFlex 525 EENET Drive tab For the PowerFlex 525 Add On Profile the Drive tab utilizes Connected Components Workbench so when compared to previous Drive Add On profiles the PowerFlex 525 has a new look and feel However the basic functionality is still the same when it comes to having the ability to upload download view and...

Page 45: ...and the Setup tab which shows some basic drive information such as configuration revision device language and electronic keying Creates device database from online drive to add new revisions and configurations Reset device data to factory defaults Print Page 45 of 64 ...

Page 46: ... or obtain via BOOTP or DHCP 7 The details page 8 There is also Import Export for the PF525 USB connection file format pf5 It can be used for saving restoring configurations IT DOES NOT import dno csf files from DriveExecutive DriveExplorer 9 Click on the X in the upper right hand corner to close the Properties window Page 46 of 64 ...

Page 47: ...AppView and CustomView groups 11 Click on the X in the upper right hand corner to close the Parameters window 12 Going back to the PowerFlex 525 EENET Module Properties screen Click on the General tab The General tab is used to set the following drive s name ethernet address and module definition 13 Click the Change button to open the Module Definiton window Within the Module Definition window you...

Page 48: ...utFreq word contains the speed feedback information which shows the actual operating frequency Hz of the drive Control Information The LogicCommand word contains the drive command bit information such as Stop Start Forward Reverse and Clear Faults The FreqCommand word contains the commanded reference value for the drive to run Datalinks Datalinks are pointers to drive and or other port parameters ...

Page 49: ...ht click on the PowerFlex 525 EENET to copy it and then right click on the Ethernet network and paste it as many times as needed All node information is copied including the drive parameter settings All the user has to do is change the IP address and give the drive a new name Integrated Drive Profiles are not only easy to use they also allow larger systems to be designed faster Page 49 of 64 ...

Page 50: ... configuration 16 Delete the copy of the drive profile The drive you will delete on the E Net tree is PowerFlex 525 EENETPF525_Drive1 17 View the input tags on the drive that remains Double click on the Controller Tags under the Controller folder and expand the PF525_Drive I inputs It may be necessary to drag the Name column right margin in the header to view the full input tag names Descriptive t...

Page 51: ...ose the Controller Tags window by clicking the lower X button in the upper right corner of the screen 19 Select the either the L35ePF525_Lab ACD or L43PF525_Lab ACD file and Click Open You must open the folder which represents the demo in front of you to access the correct file Ask for help if you need assistance NOTE Lab files are located within Libraries Network Expo L35ePF525_Lab or Libraries N...

Page 52: ...splay the Module Properties screen Your view will have the correct Processor indicated Click on the Drive tab 21 View the PowerFlex 525 EENET Drive tab 22 Click the Download button and Expand the AB_ETHIP 1 Ethernet drive and Select the 100 100 100 25 PowerFlex 525 drive See next page Click OK 23 Download the entire device Page 52 of 64 ...

Page 53: ...hibiting the drive The PLC is prevented from having full ownership of the drive which will let us finish the commissioning process 26 Click Apply and OK to close the Module Properties window 27 Download the PF525_Lab project to the controller by clicking on Communications then Who Active Make sure the path to the CompactLogix controller at 100 100 100 35 via the AB_ETHIP 1 ethernet driver is selec...

Page 54: ...Remote Run click Yes 30 Click on the mode drop down arrow and select Run Mode 31 Open the PowerFlex 525 EENET module properties by Double click on the PowerFlex 525 EENET node in the I O Configuration folder to display the Module Properties screen Page 54 of 64 ...

Page 55: ...x 525 EENET Drive tab With the PLC on line you are now allowed to go on line with the drive and while the connection is being made you should see something like this 33 If you see this Screen Shot below then select download Button Page 55 of 64 ...

Page 56: ... 35 Below is the Welcome screen for the PowerFlex 525 Startup Wizard Click the Direction Test button to proceed with exploring the startup wizard 36 Enter a Safe Speed in Hertz for the Reference and the click on the Green Push Button 37 Press Stop button to stop finish the Direction Test If the rotation direction is not correct the drive can be powered down and any 2 motor leads can be swapped eit...

Page 57: ...W when wired T1 T2 and T3 both on the drive and the Motor 38 If the direction is correct Click on the Yes radio button and Click the Next button If the following window pops up Click Yes Button 39 If desired you may skip the AutoTune Test by Clicking the Next button 40 Click on the StaticTune button to initiate the AutoTune Test see next page Note This may take up to a minute to complete Once fini...

Page 58: ... still on line with the processor and that you are in Run 44 Use the PF525 routine to test the drive performance The external I O Push Buttons are wired to the PLC so they will respond to Start Stop Commands 45 Change the speed reference which may appear with a value of 0 or something like12 45 hertz in this screen shot See rung 0 Page 58 of 64 ...

Page 59: ... fun while monitoring the drive status 47 You have now completed the PF525 Commisioning lab Exta Credit If you have time and want to learn about ADC or Automatic Device Configuration See next Section Page 59 of 64 ...

Page 60: ...n a drive replacement situation when a production line is down NOTE At this point in time Automatic Device Configuration ADC is only available for the following PowerFlex drives PowerFlex 525 via Embedded Ethernet EENET and Dual Port Ethernet E2P PowerFlex 755 Version 4 001 via Embedded Ethernet EENET and Dual Port Ethernet ENETR PowerFlex 753 version 7 001 via Dual Port Ethernet ENETR ADC can als...

Page 61: ...s ADC operation prior to turning it on The drive AOPs also have an ADC icon on the Drive tab that shows if ADC is enabled green arrow or disabled gray arrow for the respective drive 3 Click on the ADC button This will open the Automatic Device Configuration setup window 4 The picture below shows how you would enable or disable Automatic Device Configuration ADC for the PowerFlex 525 drive and it s...

Page 62: ...re the path to the CompactLogix controller at 100 100 100 35 via the AB_ETHIP 1 ethernet driver is selected and click Download 7 Click Download again 8 Put the controller in Run mode 9 Click on the mode drop down arrow and select Run Mode This is done with a Click on the mode drop down arrow and select Run Mode 10 If prompted to confirm Remote Run Click Yes Page 62 of 64 ...

Page 63: ...rFlex 525 drive PF525_Drive Click once on the drive to highlight select it You will notice that the drive s connection status is in a Configuring state NOTE It will take about one 1 minute for the PowerFlex 525 drive to be configured 14 Once the ADC process has completed the drive s connection status will go from Configuring to Running ADC will automatically reset power cycle the drive as part of ...

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