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Rockwell Automation Allen-Bradley 6181 User Manual Download Page 3

Using this Manual

Preface

Who Should Use This Manual .................................................P-1
Purpose of this Manual............................................................P-1
Contents of this Manual...........................................................P-2
Manual Conventions................................................................P-3
Allen-Bradley Support ............................................................P-3

System Features

Chapter 1

Chapter Objectives .................................................................. 1-1
6181 Computer Versions.......................................................... 1-1
6181 Computer Packing List ................................................... 1-1
Features of the 6181 Computer ................................................ 1-2
LED Indicators........................................................................ 1-4
Backlight Dimming Control .................................................... 1-4
Hazardous Location Certification ............................................ 1-4

Installation

Chapter 2

Chapter Objective.................................................................... 2-1
European Union Compliance................................................... 2-1
Environmental Considerations ................................................. 2-1
Mounting Hardware ................................................................ 2-1
Tools Required ........................................................................ 2-2
Mounting Clearances............................................................... 2-2
Mounting Dimensions ............................................................. 2-3
10.4 in. Mounting Cutout ........................................................ 2-7
12.1 in. Mounting Cutout ........................................................ 2-8
Panel Mounting....................................................................... 2-9
Connecting Equipment in Hazardous Locations ..................... 2-10
Connecting a Mouse & Keyboard (Side Panel) ...................... 2-11
AC Power Connections ......................................................... 2-12
DC Power Connections ......................................................... 2-13
Network Connections ............................................................ 2-13

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Summary of Contents for Allen-Bradley 6181

Page 1: ...6181 Industrial Computers User Manual...

Page 2: ...ication of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installat...

Page 3: ...ming Control 1 4 Hazardous Location Certification 1 4 Installation Chapter 2 Chapter Objective 2 1 European Union Compliance 2 1 Environmental Considerations 2 1 Mounting Hardware 2 1 Tools Required 2...

Page 4: ...2 Removing the Back Cover and Top Cover 4 3 Adding Removing CPU and Add in Cards 4 4 Installing Removing the Power Supply Chapter 5 Chapter Objective 5 1 Safety Precautions 5 1 Installing Removing a P...

Page 5: ...ecautions 9 1 Removing the Flat Panel Display 9 1 Replacing the Backlight Tubes 9 3 System Troubleshooting Chapter 10 Chapter Objectives 10 1 Hardware Diagnostics 10 1 Troubleshooting Procedure 10 2 T...

Page 6: ...of Contents Publication 6181 6 0 Using a Touchscreen Appendix C Appendix Overview C 1 6181 Computers with Touchscreen C 1 Resistive Touchscreen Technology C 2 Calibrating the Touchscreen C 2 Maintenan...

Page 7: ...len Bradley support Use this manual if you are responsible for installing using or troubleshooting the 6181 Industrial Computer This manual is a user guide for the 6181 Industrial Computer It gives an...

Page 8: ...y Drive or Expansion Bay Gives procedures for removing or installing a hard drive floppy drive or expansion bay into the 6181 Computer 7 Connecting External Drives Explains how to connect an external...

Page 9: ...major country in the world Local Product Support Contact your local Allen Bradley representative for sales and order support product technical training warranty support support service agreements Tec...

Page 10: ...P 4 Using this Manual Publication 6181 6 0...

Page 11: ...byte Floppy Drive x x x External Video Interface x x x Integral Flat Panel Display x x Touchscreen Option x x Field Replaceable Backlight x x The 6181 Computer is delivered with the following items Co...

Page 12: ...lication 6181 6 0 The following illustrations show the major features and controls of the display versions of the 6181 Computer 6181 Computer Display Versions 6181 Computer Non Display Version Feature...

Page 13: ...System Features 1 3 Publication 6181 6 0 6181 Computer Connectors...

Page 14: ...conditions Center Green Hard Drive Access Right Green Power On Use the backlight dimming control to vary the screen lighting for optimum viewing Turn the control clockwise to increase display backligh...

Page 15: ...e non display version does not have a gasket and has a NEMAType 1 and IEC IP2X rating Allow enough room within the enclosure for adequate ventilation Also consider heat produced by other devices in th...

Page 16: ...Ruler Allow adequate space for mounting air flow and maintenance The figure below shows recommended minimum clearances to other components within the rack or enclosure ATTENTION The 6181 Computer sho...

Page 17: ...Installation 2 3 Publication 6181 6 0 The following figures show the mounting dimensions for the 6181 Computer 10 4 in Version with Display Mounting Dimensions...

Page 18: ...2 4 Installation Publication 6181 6 0 12 1 in Version with Display...

Page 19: ...Installation 2 5 Publication 6181 6 0 Non Display Version...

Page 20: ...81 6 0 6181 Industrial Computer with Expansion Bay Option The following figures show the mounting dimensions for the 6181 Computer with expansion bay option installed The expansion bay option is valid...

Page 21: ...Installation 2 7 Publication 6181 6 0 The following figure provides the dimensions for making the panel or enclosure cutout for the 10 4 in 6181 Computer 10 4 in Mounting Cutout...

Page 22: ...2 8 Installation Publication 6181 6 0 The following figure provides the dimensions for making the panel or enclosure cutout for the 12 1 in 6181 Computer 12 1 in Mounting Cutout...

Page 23: ...icated 2 Make sure the sealing gasket is properly positioned on the terminal This gasket forms a compression type seal NEMAType 4 do not use sealing compounds 3 Place the 6181 Computer in the panel cu...

Page 24: ...ons Connecting and Disconnecting Equipment When installing the 6181 Computer note the following safety considerations ATTENTION EXPLOSION HAZARD Do not connect or disconnect equipment while circuit is...

Page 25: ...Installation 2 11 Publication 6181 6 0 The mouse and keyboard plug into the side panel mouse and keyboard ports as shown below Connecting a Mouse Keyboard Side Panel...

Page 26: ...Failure to follow this warning could result in severe electrical shock Use the power cord retainer to prevent accidental interruption of power to the 6181 Computer Pull the cord retainer over the cord...

Page 27: ...y noise and interference The 6181 Computer accommodates CAT5 twisted pair Ethernet cabling with RJ45 connectors to support 100 Mbps network data transfer Important Performance degradation of your Ethe...

Page 28: ...2 14 Installation Publication 6181 6 0...

Page 29: ...ling you that it is safe to do so Do not operate the 6181 Computer with covers removed An electrical shock hazard exists In addition removing the covers will disrupt air flow and may result in overhea...

Page 30: ...0 System Troubleshooting 4 The 6181 Computer will then display the startup dialogs for the operating system that has been installed If no software is installed the following prompt is displayed Insert...

Page 31: ...the initial Windows NT Workstation Setup by choosing This computer will participate on a network or networking can be installed at a later time by running the Network tool in Control Panel Use the fol...

Page 32: ...the drivers and applications are installed user information is gathered via the start up dialogs At the end of setup the current Service Pack is automatically installed and is visible when the system...

Page 33: ...the operations described in this chapter ATTENTION Disconnect all power from the 6181 Computer before removing components Failure to disconnect power could result in severe electrical shock or damage...

Page 34: ...se connections may cause a spark ATTENTION EXPLOSION HAZARD Substitution of components may impair suitability for Class I Div 2 hazardous locations ATTENTION The 6181 Series B computer is only certifi...

Page 35: ...he back cover or top cover 1 Disconnect power from the 6181 Computer 2 Loosen the 8 screws securing the back cover and loosen the 4 screws securing the top cover Note If the unit is equipped with the...

Page 36: ...the top cover over the chassis and tighten the screws One ISA compatible board may be installed in the ISA PCI shared slot PCI compatible boards may be installed in either the PCI slot or the ISA PCI...

Page 37: ...1 6 0 3 Remove the screw securing the slot cover and remove the cover To install a slot cover after removing a card 1 Insert the end of the cover into the slot in the chassis 2 Install the screw secur...

Page 38: ...uctions for the board Note If you are replacing the CPU card make careful note of the cables attached to the existing CPU card so that you can reconnect the cabling to the new card ATTENTION The CPU c...

Page 39: ...ol The flow director should be routed behind the two add in card slots and extend alongside the CPU heat sink 4 Align the notch in the board retainer with the threaded hole and install the screw Hold...

Page 40: ...until the edge connectors pull free Note When removing the CPU card Carefully remove all connecting wiring Make notes of the location of all connectors to ensure that you can properly reconnect the wi...

Page 41: ...he power supply Securing the touchscreen interface board if installed to the exterior of the new power supply Inserting the power supply into the bay Reconnecting the connectors Internal components ma...

Page 42: ...moving the back cover and top cover Important You must take note of the location of all connectors before you remove the existing power supply and cabling so that you can attach the wires from the new...

Page 43: ...e the power supply 6 Disconnect the cables that connect the power supply to the input terminal strip With the AC option disconnect the cables from the bottom of the power supply With the DC option dis...

Page 44: ...e connectors to the processor board and other internal components The connectors are keyed so they cannot be installed the wrong way do not force connectors 4 Reinstall the CPU and any add in cards yo...

Page 45: ...he input terminal strip The red cable connects to 24V DC terminal The black cable connects to the 0V DC middle terminal For an illustration of the DC power connection refer to Page 2 13 2 Using the su...

Page 46: ...orce connectors ATTENTION Make sure the air flow director is properly positioned Failure to correctly install the flow director may result in excessive temperatures that can damage the 6181 Computer R...

Page 47: ...nstalling or removing a disk drive from the 6181 Computer internal components may be damaged by electrostatic discharge ESD Make sure you wear a grounding strap whenever handling circuit boards memory...

Page 48: ...to disconnect power could result in severe electrical shock or damage to the 6181 Computer 2 Remove the back cover of the 6181 Computer Refer to procedures in Chapter 4 for details on how to remove t...

Page 49: ...e red wire of the cable is closest to the back of the unit If you are using the new cables also connect the other end of the cables to the CPU card 2 Position the drive bay into the chassis so that th...

Page 50: ...e four floppy drive mounting screws loosen the hard drive mounting screws and slide the drive from the drive bay Note The floppy drive and hard drive screws require different tool bits 3 Insert the fl...

Page 51: ...ilure to disconnect power could result in severe electrical shock or damage to the 6181 Computer 2 Remove the back cover and top cover of the 6181 Computer Refer to procedures in Chapter 4 for details...

Page 52: ...ith the expansion bay kit Connect the other connector to the hard drive 9 Change the jumper on the hard drive from the Single setting to the Master setting 10 Position the drive bay into the chassis s...

Page 53: ...e internal fan The cables will not be pinched when you secure the expansion bay cover to the unit 2 Secure the expansion bay to the back of the 6181 Computer using seven of the screws from the origina...

Page 54: ...6 0 3 Carefully remove the expansion bay Note Depending on the expansion drive installed the cables connecting the drive may be short Be sure not to damage the drive or the connections 4 If necessary...

Page 55: ...exposing the external drive to severe shock or temperature Operate the external drive only on a flat surface Do not move the external drive while it is operating The following are a few examples of ex...

Page 56: ...rnal drive to the parallel port on the 6181 Computer For drives supporting a USB interface connect the drive to the USB port on the 6181 Computer 2 Connect the AC plug for the external drive to a powe...

Page 57: ...ing memory to the 6181 Computer processor board follow these guidelines Use only a standard unbuffered 168 pin DIMM that conforms to both PC 100 and Serial Presence Detect SPD compliance industry stan...

Page 58: ...ON Disconnect all power from the 6181 Computer before adding removing components Failure to disconnect power could result in severe electrical shock or damage to the 6181 Computer 2 Remove the top cov...

Page 59: ...is chapter ATTENTION Disconnect all power from the 6181 Computer before removing components Failure to disconnect power could result in severe electrical shock or damage to the 6181 Computer The 6181...

Page 60: ...to Chapter 4 for instructions on removing the back cover Disconnect the touchscreen cable flexible cable from the touchscreen controller board The touchscreen controller board is attached to the outs...

Page 61: ...n shows the 10 4 in version The backlight power supply board on the 12 1 in version is mounted on a separate detachable bracket and not on the back of the display The backlight assembly contains two b...

Page 62: ...ntroller board if used 7 Reattach the display assembly to the unit using the 10 screws 8 Replace the top cover of the unit and the back cover of the unit if necessary To replace the backlight tubes 12...

Page 63: ...ttach the display cable to the CPU card and attach the touchscreen cable to the touchscreen controller board if used 8 Reattach the display assembly to the unit using the 10 screws 9 Replace the top c...

Page 64: ...9 6 Replacing the Backlight Tubes Publication 6181 6 0...

Page 65: ...ing threshold settings Voltage ranges Temperature requirements Chassis fan speed You need to perform the following procedure to determine which thresholds have been exceeded 1 Shutdown the 6181 Comput...

Page 66: ...e the LEDs on the front panel if present Make sure the power on indicator is illuminated 7 Monitor the Power On Self Test POST One of 3 events will occur The 6181 Computer will complete the boot up pr...

Page 67: ...re If the problem is intermittent you may have a loose connection Check all connections including any ISA PCI cards Check that the memory module DIMM is fully installed Does your system have a compute...

Page 68: ...f the board is an ISA board not Plug and Play refer to the following suggestions If the board uses an interrupt run BIOS Setup and set the interrupt used by the ISA board to Reserved In the advanced B...

Page 69: ...boot the 6181 Computer with the external monitor connected and powered up If the hard drive active LED indicator does not come on when the hard drive is being accessed Check the EIDE cable connections...

Page 70: ...10 6 System Troubleshooting Publication 6181 6 0...

Page 71: ...with a mild soap or detergent 3 Dry the display with a chamois or moist cellulose sponge to avoid water spots ATTENTION If the 6181 Computer has a touchscreen be aware that it is possible for screen o...

Page 72: ...isconnect all power from the 6181 Computer before removing components Failure to disconnect power could result in severe electrical shock or damage to the 6181 Computer 1 Disconnect all power from the...

Page 73: ...on the 6181 Computer backplane Replace this battery as needed with a Panasonic battery part number CR2032 or Allen Bradley part 6189 1BATT The battery life is dependent on the amount of on time per we...

Page 74: ...y mtg screws 6189 1SBZL104TA 10 4 display replacement backlights 2 pcs 6189 1BL104 12 1 display bezel assembly mtg screws 6189 1BEZEL121 12 1 display polished touchscreen bezel assembly mtg screws 618...

Page 75: ...1DCPS Small Hard Drive Floppy Drive Bay Kit entire bay assembly with both drives cables and metalwork 6189 1BAY2G Medium Hard Drive Floppy Drive Bay Kit entire bay assembly with both drives cables and...

Page 76: ...11 6 Maintenance Publication 6181 6 0...

Page 77: ...hen mounted built to IP65 standards NEMA 4X stainless steel optional NEMA 1 LED Indicators Display versions Non display version Red green indicator None Weight 10 4 version 12 1 version Non display ve...

Page 78: ...ditional considerations Electrical AC Option Line Voltage 85 to 132VAC 170 to 264VAC autoswitching Line Frequency 47 63Hz Ground Leakage 1 0 uA max at 1 5KVDC Power Consumption 280VA 2 33A 120Vrms 1 1...

Page 79: ...SDRAM with ECC 60 and 66MHz bus speeds L2 Cache Memory 512KB pipeline burst static RAM Chipsets Acer M1531B North Bridge Acer M1543B South Bridge Video Interface Chips Technologies CHIPS 65550 2Mbyte...

Page 80: ...a factory provided DOS utility The 6181 BIOS varies with the 6181 display option The CPU card ships with the proper BIOS for the selected display Note that exchanging CPU cards between units may caus...

Page 81: ...able the exact BIOS settings may change with BIOS revisions The following information may not include all the options in future BIOS revisions There are 5 main tabs in the BIOS Setup program MAIN ADVA...

Page 82: ...on Serial Port A Auto Serial Port B Auto Mode Normal Parallel Port Auto Mode Bi directional Floppy Disk Controller Enabled Use this setting to disable the 6181 floppy diskette drive PS 2 Mouse Auto De...

Page 83: ...ovable devices 3 hard drive 4 ATAPI CDROM drive Hard Drive 1 current hard drive 2 bootable add in card Removable Format EXIT Tab Exit saving changes Exit discarding changes Load setup defaults Use thi...

Page 84: ...B 6 CPU Specifications and BIOS Settings Publication 6181 6 0...

Page 85: ...screen is installed and the touchscreen controller is installed and connected Touchscreen Serial Port Usage The optional touchscreen controller for a 6181 Computer connects internally to the COM2 seri...

Page 86: ...user presses the upper layer onto the lower layer the upper layer receives the voltage applied to the lower layer The touchscreen controller detects the change in voltage on the upper layer and alter...

Page 87: ...ng solution and a soft nonabrasive cloth Note Because the touchscreen is pressure sensitive directing a strong flow of water at the touchscreen during a washdown may activate the touchscreen Performin...

Page 88: ...C 4 Using a Touchscreen Publication 6181 6 0...

Page 89: ...e diagnostics 10 1 settings B 2 C CD ROM connecting 7 1 expansion bay 6 1 Clearances 2 2 Connectors 1 3 CPU card See also Add in cards CPU specifications B 1 Cutout dimensions 10 4 in display version...

Page 90: ...parts 11 4 11 5 Memory modules installing or removing 8 1 Mouse connections 2 11 N Network connections 2 13 Networking for NT workstations 3 3 Non display version dimensions 2 5 O Operation initial se...

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