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Rockwell Automation Publication 1609-UM009D-EN-P - February 2021

23

Troubleshooting

UPS LED Fault Indicators

General Clear Fault Procedure

Press and hold the button until three beeps are heard then release immediately 
to turn off the UPS then press and hold the button again until one beep is 
heard then release to enable the output.

No.

Fault

Description

Solution

1

Output Short Circuit

The UPS has detected a 
short circuit on the Output 
of the UPS and disabled its 
output.

Have a qualified electrician troubleshoot the load that is connected to the output to the UPS and remove 
the short circuit if present.

2

Output Overload

The UPS has detected an 
overload and disabled its 
output.

To clear fault, follow the

General Clear Fault Procedure

. If the problem persists, contact Technical 

Support.
Verify the load that is connected to the output of the UPS. Ensure that the load does not exceed the 
output rating of the UPS. If the load exceeds the rating of the UPS, please remove excess load or select 
the appropriate size UPS. If the problem persists, contact Technical Support.
To clear fault, follow the 

General Clear Fault Procedure

.

3

Over Temperature from the 
Heatsink

The UPS has detected an 
over temperature of the 
heatsink and disabled its 
output.

Have a qualified electrician checked the ambient temperature to make sure that it does not exceed 40 °C 
(1609-SBAT) or 50 °C (1609-HBAT). If it is over temperature, make the necessary correction to the 
system. This issue can be corrected by improving the room ambient temperature (add ventilation or 
provide air conditioning).
To clear fault, follow the 

General Clear Fault Procedure

.

4

Over Ambient Temperature

The UPS has detected an 
over ambient temperature 
and disabled its output.

Have a qualified electrician checked the ambient temperature to make sure that it does not exceed 40 °C 
(1609SBAT) or 50 °C (1609-HBAT). If it is over temperature, make the necessary correction to the 
system. This issue can be corrected by improving the room ambient temperature (add ventilation or 
provide air conditioning).
To clear fault, follow the 

General Clear Fault Procedure

.

5

Over Voltage from The DC/DC 
Converter of Inverter

The UPS has detected an 
over voltage of the DC/DC 
Converter and disabled its 
output.

Have a qualified electrician verify that the quality of utility voltage is within specification.
To clear the fault, follow the

General Clear Fault Procedure

.

If the fault is still present after attempting to clear fault, contact Technical Support.

6

Over Voltage from The Inverter

The UPS has detected high 
voltage on the inverter 
and disabled its output.

Have a qualified electrician verify that the quality of utility voltage is within specification.
To clear fault, follow the 

General Clear Fault Procedure

.

If the fault is still present after attempting to clear fault, contact Technical Support.

7

Under Voltage from The Inverter

The UPS has detected low 
voltage on the inverter 
and disabled its output.

Have a qualified electrician verify that the quality of utility voltage is within specification.
To clear fault, follow the 

General Clear Fault Procedure

.

If the fault is still present after attempting to clear fault, contact Technical Support.

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Summary of Contents for Allen-Bradley 1609-B Series

Page 1: ...Uninterruptible Power Supplies Bulletin Numbers 1609 B and 1609 D User Manual Original Instructions...

Page 2: ...utomation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of R...

Page 3: ...anual publication 1609 UM007_ EN P Provides installation set up and user information for the 1609 UPS management software Network Management Card Cat No 1609 ENET User Manual publication 1609 UM008_ E...

Page 4: ...4 Rockwell Automation Publication 1609 UM009D EN P February 2021 Preface Notes...

Page 5: ...Instructions Battery Wiring and Installation 15 Mount the 1609 EXBAT 17 Selection of Cables 18 Connect 1609 EXBAT to the UPS 18 General Information 1609 D and 1609 B UPS Battery Information 19 Dry I...

Page 6: ...6 Rockwell Automation Publication 1609 UM009D EN P February 2021 Table of Contents Notes...

Page 7: ...e the provided jumper wires to connect the batteries in series Connect the positive terminal red of the battery to the negative terminal black of another battery 3 Connect the red wire of the harness...

Page 8: ...tainer and seal it with tape 5 To connect the batteries to the UPS Insert the batteries into the battery compartment Open the white connector retainer Connect the two cables together 6 To complete the...

Page 9: ...Wiring for External Battery Cabinet Item Specification Wire Size 14 AWG Minimum temperature 75 C 167 F Wire conductor material Copper only Tightening torque for terminals 4 4 lb in Item Specification...

Page 10: ...Neutral and Ground terminals Figure 2 System Wiring 3 Connect any additional optional accessories Catalog Number 1609 ENET card Figure 3 1609 D Block WARNING This UPS features Surge Protection Device...

Page 11: ...ies onto a flat surface 4 Use the provided jumper wires to connect the batteries in series Connect the positive terminal red of the battery to the negative terminal black of another battery Connect th...

Page 12: ...and seal it with tape 6 To connect the batteries to the UPS Insert the batteries into the battery compartment Open the white connector retainer and connect the two cables together 7 To complete the b...

Page 13: ...ualified electrician using the appropriate wire gauges Selection of Cables Table 3 AC Main Input OutputWiring for UPS Item Specification Wire Size 14 AWG MinimumTemperature 75 C 167 F Wire Conductor M...

Page 14: ...he UPS output Line Neutral and Ground terminals Figure 6 System Wiring Figure 7 1609 B Block WARNING This UPS features Surge Protective Device SPD located on the top of the unit Disconnect all power s...

Page 15: ...Use the provided jumper wires to connect the batteries in series 5 Connect the positive terminal red of the battery to the negative terminal black of another battery IMPORTANT The1609 EXBATrequires 6...

Page 16: ...to red and black to black 7 Connect the longer set of red and black wires of the harness to the bottom terminals red to red and black to black and route the wires through the cut out hole 8 Fold the b...

Page 17: ...eattach the battery door with the six screws torque of 8 7 1 7 lb in Mount the 1609 EXBAT The 1609 D UPS can be used with the External Battery Unit catalog number 1609 EXBAT The External Battery Unit...

Page 18: ...UPS To install the 1609 EXBAT unit with the 1609 D UPS connect the three 10 AWG wires from the 1609 EXBAT terminals to the 1609 D UPS terminals marked as EXTERNAL BATT PACK 36V Dispose of used batteri...

Page 19: ...a remote status indication of the UPS as follows 1 and 2 On Battery Contact N O 3 and 4 Low Battery Contact N O 5 and 6 Fault Indicates that UPS has detected a faulted see trouble shooting section 7 a...

Page 20: ...Output Manual Enable Disable Self test The Power Button on the front of the UPS is used to manually enable or disable the output of the 1609 D UPS To enable the 1609 D UPS press and hold the power bu...

Page 21: ...Troubleshooting AVRTrim The UPS is compensating for a high utility voltage seeTroubleshooting AVR Boost The UPS is compensating for a low utility voltage seeTroubleshooting On Battery The UPS is suppl...

Page 22: ...he problem persists move or connect the UPS with a known good quality utility power source Input line utility power circuit breaker trip The system can have experienced an overload Verify that the cir...

Page 23: ...d ventilation or provide air conditioning To clear fault follow the General Clear Fault Procedure 4 Over AmbientTemperature The UPS has detected an overambienttemperature and disabled its output Havea...

Page 24: ...by removing the input utility voltage and batteries then plug the batteries back in place and turn the input utility voltage back on Enable the UPS output to verify the fault If the Charger Failure pe...

Page 25: ...aqualifiedelectriciantroubleshootthe UPS Load System and make the necessary corrections or select the appropriate size of UPS If the problem persists contactTechnical Support LoadWarning The output lo...

Page 26: ...again to reset the fault If the fault persists contactTechnical Support UPS System Off TheUPSsystemisinthestandbystate If it is identified as the UPS fault shutdown then turn off the UPS andthen turn...

Page 27: ...ulatory Safety UL1778 CSA C22 2 No 107 3 EN IEC62040 1 EMC FCC and CE EN 62040 2 Markings UL cULus FCC CE C Tick Battery Pack Run Time at 25 C 77 F full R load 5 min 3 5 min 2 5 min Type Sealed Lead A...

Page 28: ...current protection Shutdown Thermal Protection UPS inside temperature 60 C Regulatory Safety UL1778 CSA C22 2 No 107 3 5 EN IEC62040 1 EMC FCC and CE Class A Markings UL cULus FCC CE Battery Pack Run...

Page 29: ...it over current protection Output Short Battery Shutdown Thermal Protection UPS inside temperature 70 C Regulatory Safety UL1778 CSA C22 2 No 107 3 05 EN IEC62040 1 EMC FCC and CE Class A Markings UL...

Page 30: ...current protection Output Short Battery Shutdown Thermal Protection UPS inside temperature 70 C Regulatory Safety UL1778 CSA C22 2 No 107 3 05 EN IEC62040 1 EMC FCC and CE Class A Markings UL cULus F...

Page 31: ...r packaging Damage sustained in transit is not covered under warranty The following precautions should be observed when working on batteries Remove watches rings or other metal objects Use tools with...

Page 32: ...be used for manufacturing purposes Figure 11 1609 D UPS Figure 12 1609 B UPS 375 14 76 U N I N T E R R U P T I B L E P O W E R S U P P LY 1 6 0 9 D 200 7 87 257 10 12 220 8 66 U N I N T E R R U P T I...

Page 33: ...609 BRK Dimensions 1609 D Orientation Figure 15 1609 BRK Dimensions 1609 B orientation 339 13 35 300 11 81 140 5 51 178 7 01 196 7 72 187 7 36 170 6 69 160 6 30 140 5 51 197 7 76 175 6 89 382 15 04 30...

Page 34: ...ledgebase Access Knowledgebase articles rok auto knowledgebase Local Technical Support Phone Numbers Locate the telephone number for your country rok auto phonesupport Literature Library Find installa...

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