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Rockwell Automation Publication 1609-UM009D-EN-P - February 2021

25

Troubleshooting

Bulletin 1609 UPS 
Management Software 
Troubleshooting

General Clear Fault Procedure

Press and hold the button until three beeps are heard then release immediately 
to turn off the UPS then press and hold the button again until one beep is heard 
then release to enable the output.

Status Indications

Indication Description

Solution

Buzzer Alarm

The UPS has detected a fault and generates a buzzer 
alarm.

Verify the type of fault from the Status Indicators or the LEDs on the UPS for further 
troubleshooting.

Test In Progress

The UPS is in a test mode.

Do not interrupt the UPS testing. The UPS is doing battery test.

UPS Fault

The UPS has detected a fault and disabled its output.

Verify the type of fault from the Status Indicators or the LEDs on the UPS for further 
troubleshooting.
To clear fault, follow the 

General Clear Fault Procedure

 and if the fault persists, contact Technical 

Support.

Battery Low

The UPS has detected that the batteries are low.

The batteries must be charged for 24 hours and reverify the battery status. If the batteries still 
indicate to be low, replace the batteries.

Power Failed

The UPS has detected that the input utility voltage 
has failed.

Verify that the input utility voltage is within the UPS input specification.
If it is not, make the necessary correction to the input utility power system.

Overheat

The ambient temperature is greater than 60 °C, or 
some internal components are over temperature.

Have a qualified electrician checked the ambient temperature to make sure that it does not exceed 
40 °C(1609-SBAT) or 50 °C (1609-HBAT). If the temperature exceeds the UPS rating, make the 
necessary correction to the system. This issue can be corrected by improving the room ambient 
temperature (add ventilation or provide air conditioning).
To clear fault, follow the 

General Clear Fault Procedure

 and if the fault persists, contact Technical 

Support.

Overload

The UPS has detected that output load of UPS is 
greater than 110%.

Verify that the load does not exceed the load specification. If it is, remove the excess load from the 
Ups output and clear its fault. If the problem persists, have a qualified electrician troubleshoot the 
UPS Load System and make the necessary corrections or select the appropriate size of UPS. If the 
problem persists, contact Technical Support.

Load Warning

The output load over the warning threshold.

Verify the output load. If it is close to 100% load, remove the excess load or select the appropriate 
size of UPS.

Load Severity

The output load over the severity threshold.

Verify the output load. If it is actually at 100% load, remove some of the non-essential load or 
select the appropriate size of UPS.

UPS Disconnect

The UPS has detected a communication loss between 
the UPS and the computer.

Check the USB cable between computer and UPS for secure connection or replace the cable with a 
known good cable.
If communication is established, reopen the UPS Management software. If the problem persists, 
contact Technical Support.

Output Abnormal

To indicate that the output voltage is abnormal.

Have qualified electrician verify that the quality of the output voltage and the input utility voltage 
are within its specification. 
To clear fault, follow the 

General Clear Fault Procedure

 and if the problem persists, contact 

Technical Support.

Output Off

The UPS is operating in standby mode, or UPS is 
faulted.

If it is identified as the UPS fault shutdown, then turn off the UPS, and then turn UPS on again to 
reset the fault. If the fault persists, contact Technical Support.

UPS System Off

The UPS system is in the standby state.

If it is identified as the UPS fault shutdown, then turn off the UPS. Turn UPS on again to reset the 
fault. If the fault persists, contact Technical Support.

Awaiting Power

The battery is depleted and the UPS awaits the return 
of input utility voltage.

Apply the input utility voltage to the UPS.

Battery Need Replace

The UPS has detected that the battery is bad or 
opened.

Have a qualified electrician verify the battery connection for good contact and charge the 
batteries for 24 hours. 
To clear fault, follow the

General Clear Fault Procedure

. If the battery status still indicates Battery 

Need Replace, new batteries are required.

Battery Depleted

The UPS has detected that the batteries are depleted.

Have a qualified electrician verify the battery connection for good contact and charge the 
batteries for 24 hours. 
To clear fault, follow the 

General Clear Fault Procedure

. If the battery status still indicates Battery 

Depleted, new batteries are required.

Summary of Contents for Allen-Bradley 1609-B Series

Page 1: ...Uninterruptible Power Supplies Bulletin Numbers 1609 B and 1609 D User Manual Original Instructions...

Page 2: ...utomation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of R...

Page 3: ...anual publication 1609 UM007_ EN P Provides installation set up and user information for the 1609 UPS management software Network Management Card Cat No 1609 ENET User Manual publication 1609 UM008_ E...

Page 4: ...4 Rockwell Automation Publication 1609 UM009D EN P February 2021 Preface Notes...

Page 5: ...Instructions Battery Wiring and Installation 15 Mount the 1609 EXBAT 17 Selection of Cables 18 Connect 1609 EXBAT to the UPS 18 General Information 1609 D and 1609 B UPS Battery Information 19 Dry I...

Page 6: ...6 Rockwell Automation Publication 1609 UM009D EN P February 2021 Table of Contents Notes...

Page 7: ...e the provided jumper wires to connect the batteries in series Connect the positive terminal red of the battery to the negative terminal black of another battery 3 Connect the red wire of the harness...

Page 8: ...tainer and seal it with tape 5 To connect the batteries to the UPS Insert the batteries into the battery compartment Open the white connector retainer Connect the two cables together 6 To complete the...

Page 9: ...Wiring for External Battery Cabinet Item Specification Wire Size 14 AWG Minimum temperature 75 C 167 F Wire conductor material Copper only Tightening torque for terminals 4 4 lb in Item Specification...

Page 10: ...Neutral and Ground terminals Figure 2 System Wiring 3 Connect any additional optional accessories Catalog Number 1609 ENET card Figure 3 1609 D Block WARNING This UPS features Surge Protection Device...

Page 11: ...ies onto a flat surface 4 Use the provided jumper wires to connect the batteries in series Connect the positive terminal red of the battery to the negative terminal black of another battery Connect th...

Page 12: ...and seal it with tape 6 To connect the batteries to the UPS Insert the batteries into the battery compartment Open the white connector retainer and connect the two cables together 7 To complete the b...

Page 13: ...ualified electrician using the appropriate wire gauges Selection of Cables Table 3 AC Main Input OutputWiring for UPS Item Specification Wire Size 14 AWG MinimumTemperature 75 C 167 F Wire Conductor M...

Page 14: ...he UPS output Line Neutral and Ground terminals Figure 6 System Wiring Figure 7 1609 B Block WARNING This UPS features Surge Protective Device SPD located on the top of the unit Disconnect all power s...

Page 15: ...Use the provided jumper wires to connect the batteries in series 5 Connect the positive terminal red of the battery to the negative terminal black of another battery IMPORTANT The1609 EXBATrequires 6...

Page 16: ...to red and black to black 7 Connect the longer set of red and black wires of the harness to the bottom terminals red to red and black to black and route the wires through the cut out hole 8 Fold the b...

Page 17: ...eattach the battery door with the six screws torque of 8 7 1 7 lb in Mount the 1609 EXBAT The 1609 D UPS can be used with the External Battery Unit catalog number 1609 EXBAT The External Battery Unit...

Page 18: ...UPS To install the 1609 EXBAT unit with the 1609 D UPS connect the three 10 AWG wires from the 1609 EXBAT terminals to the 1609 D UPS terminals marked as EXTERNAL BATT PACK 36V Dispose of used batteri...

Page 19: ...a remote status indication of the UPS as follows 1 and 2 On Battery Contact N O 3 and 4 Low Battery Contact N O 5 and 6 Fault Indicates that UPS has detected a faulted see trouble shooting section 7 a...

Page 20: ...Output Manual Enable Disable Self test The Power Button on the front of the UPS is used to manually enable or disable the output of the 1609 D UPS To enable the 1609 D UPS press and hold the power bu...

Page 21: ...Troubleshooting AVRTrim The UPS is compensating for a high utility voltage seeTroubleshooting AVR Boost The UPS is compensating for a low utility voltage seeTroubleshooting On Battery The UPS is suppl...

Page 22: ...he problem persists move or connect the UPS with a known good quality utility power source Input line utility power circuit breaker trip The system can have experienced an overload Verify that the cir...

Page 23: ...d ventilation or provide air conditioning To clear fault follow the General Clear Fault Procedure 4 Over AmbientTemperature The UPS has detected an overambienttemperature and disabled its output Havea...

Page 24: ...by removing the input utility voltage and batteries then plug the batteries back in place and turn the input utility voltage back on Enable the UPS output to verify the fault If the Charger Failure pe...

Page 25: ...aqualifiedelectriciantroubleshootthe UPS Load System and make the necessary corrections or select the appropriate size of UPS If the problem persists contactTechnical Support LoadWarning The output lo...

Page 26: ...again to reset the fault If the fault persists contactTechnical Support UPS System Off TheUPSsystemisinthestandbystate If it is identified as the UPS fault shutdown then turn off the UPS andthen turn...

Page 27: ...ulatory Safety UL1778 CSA C22 2 No 107 3 EN IEC62040 1 EMC FCC and CE EN 62040 2 Markings UL cULus FCC CE C Tick Battery Pack Run Time at 25 C 77 F full R load 5 min 3 5 min 2 5 min Type Sealed Lead A...

Page 28: ...current protection Shutdown Thermal Protection UPS inside temperature 60 C Regulatory Safety UL1778 CSA C22 2 No 107 3 5 EN IEC62040 1 EMC FCC and CE Class A Markings UL cULus FCC CE Battery Pack Run...

Page 29: ...it over current protection Output Short Battery Shutdown Thermal Protection UPS inside temperature 70 C Regulatory Safety UL1778 CSA C22 2 No 107 3 05 EN IEC62040 1 EMC FCC and CE Class A Markings UL...

Page 30: ...current protection Output Short Battery Shutdown Thermal Protection UPS inside temperature 70 C Regulatory Safety UL1778 CSA C22 2 No 107 3 05 EN IEC62040 1 EMC FCC and CE Class A Markings UL cULus F...

Page 31: ...r packaging Damage sustained in transit is not covered under warranty The following precautions should be observed when working on batteries Remove watches rings or other metal objects Use tools with...

Page 32: ...be used for manufacturing purposes Figure 11 1609 D UPS Figure 12 1609 B UPS 375 14 76 U N I N T E R R U P T I B L E P O W E R S U P P LY 1 6 0 9 D 200 7 87 257 10 12 220 8 66 U N I N T E R R U P T I...

Page 33: ...609 BRK Dimensions 1609 D Orientation Figure 15 1609 BRK Dimensions 1609 B orientation 339 13 35 300 11 81 140 5 51 178 7 01 196 7 72 187 7 36 170 6 69 160 6 30 140 5 51 197 7 76 175 6 89 382 15 04 30...

Page 34: ...ledgebase Access Knowledgebase articles rok auto knowledgebase Local Technical Support Phone Numbers Locate the telephone number for your country rok auto phonesupport Literature Library Find installa...

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