RoadHog RH3075 Manual Download Page 14

14 

 

MAINTENANCE 

 
Proper  maintenance  of  the  attachment  will 
result  in  longer  life  and  the  more    produc-
tive and cost effective operation. There are 
two basic categories of    maintenance re-
quired,  pick/holder              replacement  and 
component  lubrication.  For  proper  opera-
tion, the picks should be checked each four 
(4)  hours  and  lubricated  daily  with  a  water 
based emulsifying agent to ensure that they 
can freely rotate in their holders.

 

BEFORE  PERFORMING  ANY            MAIN-
TENANCE  ON  THE  UNIT,  PERFORM 
THE  MANDATORY  SAFETY  SHUT-
DOWN PROCEDURE. 

WARNING 

Pick/Holder Replacement 

 

As regular use takes place, normal wear of 
the  carbide  picks  will  occur  with  the  outer 
most  picks  wearing  first.  The  pick  tool  in-
cluded  with  the  cold  planer

 

should  be  use 

to  remove  the  picks from the  cast  holders. 
In  the  event  the  pick  tool  is  not  available, 
any  hardened  punch  or  tool  allowing  ac-
cess  to  the  bottom  of  the  holders  can  be 
used. 

IMPORTANT 

Welder  must  be  grounded  directly  to  drum 
during  pick  holder  replacement  or 

SEVERE 

BEARING DAMAGE WILL   RESULT. 

A  length  of  pipe  with  a  3/4  to  1  inch  inside 
diameter can be placed over the pick to pro-
tect it from a direct hit. Striking a small piece 
of  wood  placed  on  the  pick  to  absorb  the 
shock will prevent damage.

 

NEVER  DRIVE  THE  PICK  BY  STRIK-
ING  DIRECTLY  ON  THE  END  OF  THE 
PICK AS THIS CAN CAUSE THE PICK 
TO  CHIP  AND  CAUSE  INJURY  OR 
CREATE  SMALL  STRESS  FRAC-
TURES  IN  THE  PICK,  RESULTING  IN 
PREMATURE WEAR. 

WARNING 

ALWAYS  WEAR  SAFETY  GLASSES 
WHEN  PERFORMING  THIS  OPERA-
TION. HARDENED TOOLS AND PICKS 
CAN SHATTER CAUSING     INJURY. 

WARNING 

The factory installed carbide pick chosen 
for use is a general purpose pick as the 
cold  planer  is  designed  for  both  asphalt 
and  concrete  applications.  Picks  de-
signed  for  extended  periods  of  concrete 
cutting  are  available  from  the  factory  or 
your dealer. 
 
To  prevent  the  picks from  seizing  in  the 
holders,  the  picks  should  be  sprayed 
with  a  lubricant  at  the  end  of  each  day. 
This will break down the asphalt build up 
in  the  holders  and  prevent  premature 
wear  by  allowing  the  picks  to  rotate  in 
the  holders.  Excess  lubricant  should  be 
caught  in  a  collection  pan  and  properly 
disposed of. 
 
If  the  pick  remains  in the  holder  beyond 
its intended replacement point, it reduces 
the cutting performance and will not pro-
tect  the  holder. Inspect  the  cutting  drum 
every  hour of operation. Check the picks 
and  holders  for  wear.  If  the  picks  are 
worn  enough  to  indicate  slight  holder 
wear, replace the picks. 
 

NOTE: always disconnect the ECU, radio 
receiver and master panel prior to any 
welding. 
See page 35 for these 3 locations

Summary of Contents for RH3075

Page 1: ...NUAL Operation Maintenance Service Parts Warranty RH3075 RH4075 Road Hog Cold Planer For units built prior to 5 10 Serial number ___________________________ Date released for shipment ________________...

Page 2: ...tips and service maintenance procedures When applicable the terms right and left are referenced from a sitting position and facing forward in the loader Throughout this manual information is provided...

Page 3: ...30 31 CLUTCH GROUP 32 33 HYDRAULIC GROUP PARTS DRAWING 34 35 HYDRAULIC VALVE TILT DEPTH AND SIDESHIFT PARTS DRAWING 36 37 HYDRAULIC VALVE CLUTCH ENGAGEMENT PARTS DRAWINGS 38 39 HYDRAULIC SCHEMATIC 40...

Page 4: ...tor and bystanders to stay away during operation The ROTATING CUTTER decal warns the operator and bystanders to stay away during operation The READ MANUAL decal warns the operator to read this manual...

Page 5: ...ty when designing machinery Exposed moving parts are guarded whenever possible for safety However not all moving parts can be shielded in order to ensure proper operation This operator s manual and sa...

Page 6: ...to ramps trailer as possible 4 Always lower the loader arms fully before leaving the operator s seat NEVER CRAWL UNDER RAISED LOADER ARMS 5 BE SURE to raise the attachment totally off the ground BEFO...

Page 7: ...or cracks Any cracks should be fixed as soon as pos sible Teeth should be inspected daily for wear Tooth should be allowed to freely rotate within their holders Holders should be inspected daily for w...

Page 8: ...oader start the loader and rotate the coupler out Move the machine forward and align the male bosses on the male portion of the loader attach with the female bosses on the Roadhog Insert pins and secu...

Page 9: ...nt and ambient temperature 9 Loader ground speed should be adjusted up or down after the above factors in step 8 have been evaluated 10 Adjust loader s engine rpm and the loader s ground speed to maxi...

Page 10: ...reached Press the depth switch on master panel up to raise the cutting drum Sideshift engagement 1 Press and hold sideshift switch on master panel Hold until desired position is reached 2 Release swi...

Page 11: ...gram of master panel Red power button Master panel Shutdown button Radio panel switch Engine start switch Engine throttle switch Clutch engage disengage Depth switch Sideshift switch LCD display Tilt...

Page 12: ...er temperatures Drum depth engagement 1 Press and hold drum down arrow button on remote transmitter to lower the cutting drum until the desired cutting depth is reached Use the drum up arrow button on...

Page 13: ...m sideshift right Drum sideshift left Drum up Drum down Power indicator REMOTE TRANSMITTER RH3075 and RH4075 Throttle button Clutch engage button Clutch disengage button Engine start button Fuel butto...

Page 14: ...pick to absorb the shock will prevent damage NEVER DRIVE THE PICK BY STRIK ING DIRECTLY ON THE END OF THE PICK AS THIS CAN CAUSE THE PICK TO CHIP AND CAUSE INJURY OR CREATE SMALL STRESS FRAC TURES IN...

Page 15: ...his may be a pin on or quick attach style depending on the factory order Connect the battery terminals Check and tighten any loose hardware Check hydraulic fuel coolant and water levels Add and requir...

Page 16: ...pan of the belt f f Strike the belt with hand g g Horizontal line on meter should change to a wavy line and read out the frequency in Hertz Meter will not read a frequency less than 15Hz so belt has t...

Page 17: ...hutdown proce dure with the cold planer adjusted to the maximum depth Ensure that planer drum is sitting on a stable sur face and is chocked to prevent movement 2 Remove belt guard and loosen belt idl...

Page 18: ...the left side of the drum and remove the deadshaft weldment 3 Remove 8 planetary stud nuts from the right side of the drum 4 Remove Planetary assembly from left side of drum 5 Reverse steps for reass...

Page 19: ...2 6 4 7 2 8 2 11 1 12 1 13 1 15 2 16 2 18 1 19 2 22 4 26 6 32 2 34 4 41 4 28 8 2 17 3 1 4 1 5 1 9 2 10 1 14 1 17 1 23 4 25 6 27 2 28 11 35 8 21 12 24 2 30 12 36 24 37 4 38 4 39 2 24 2 40 12 33 6 40 8...

Page 20: ...A BOLT 1 4 20 X 1 00 PLATED 21 12 HB031L0125A BOLT 5 16 18 X 1 25 PLATED 22 4 HB038L0075A BOLT 3 8 16 X 0 75 PLATED 23 4 HB038L0150A BOLT 3 8 16 X 1 50 PLATED 24 4 HB050L0175A BOLT 1 2 13 x 1 75 PLATE...

Page 21: ...21 ATTACH GROUP RH3075 and RH4075 WITH TILT 1 1 3 1 4 1 5 1 11 4 13 2 17 2 22 4 2 2 6 1 7 1 12 2 14 4 21 32 21 32 8 12 9 4 10 8 19 4 20 4 15 16 16 16 18 16 18 16 17 4 20 8...

Page 22: ...DMENT ATTACH 8 12 106 2769 PLATE TILT SPACER 9 4 106 2770 PLATE TILT SPACER 10 8 106 2771 PLATE TILT SLIDER 11 4 106 2772 PLATE TILT RETAINER 12 2 NOTE A WELDMENT ATTACH 13 2 HB063L0200A BOLT 5 8 11 X...

Page 23: ...23 DRIVETRAIN AND DRUM GROUP RH3075 and RH4075 11 1 1 1 16 1 19 14 21 4 15 1 7 1 5 1 10 4 9 1 2 1 4 1 3 1 12 2 14 1 18 1 17 1 6 1 9 1 20 14 22 4 9 17 8 21 8 1 8 1 23 1...

Page 24: ...2097 106 2097 INPUT ADAPTER 12 2 106 2751 106 2751 SHEAVE 4 GROOVE 9 00 DIA 13 1 106 2752 106 2752 BUSHING QD E 2 000 DIA BORE 14 1 106 2873 106 2873 BUSHING QD E 2 250 DIA BORE 15 1 106 2754 106 275...

Page 25: ...er to John Deere Operator s Manual for Engine Info 1 1 2 1 4 4 5 4 7 1 10 1 11 1 13 2 14 1 15 1 16 2 17 1 18 1 20 2 23 10 25 8 31 2 33 4 35 6 8 1 9 1 12 1 19 2 21 2 24 6 28 16 23 4 23 2 3 4 6 4 22 10...

Page 26: ...ENT SHROUD SUPPORT 16 2 106 2838 PLATE LATCH CLASP 17 1 106 2844 PLATE AIR CLEANER SUPPORT 18 1 106 2845 WELDMENT REAR ENGINE COVER 19 2 106 2843 LATCH ASSY SOUTHCO 64 60 502 50B 20 2 106 2841 HINGE A...

Page 27: ...27 1 1 2 16 4 10 3 12 5 1 Clutch Group...

Page 28: ...1 106 1276 SEE RH3075 CLUTCH ASSY 2 16 HB038L0250A SEE RH3075 BOLT 3 8 16 X 2 50 PLATED 3 12 HSHBM10L35 SEE RH3075 SCREW CAP M10X35 4 10 HW038NA SEE RH3075 WASHER 3 8 NARROW PLATED 5 1 SO 0254 SEE RH...

Page 29: ...4075 4 2 5 1 6 1 7 1 8 1 9 1 12 1 16 3 19 1 21 2 32 4 1 1 2 1 10 1 11 1 18 2 25 1 26 5 27 1 28 7 29 2 30 1 31 1 34 1 35 2 39 2 40 2 41 2 3 1 13 1 14 5 20 2 22 2 23 1 24 1 33 4 36 2 44 6 37 3 43 6 43 2...

Page 30: ...HF50P MX38BARB FITTING 1 2 P M X 3 8 BARB M ELBOW 23 1 HF6 8_CLO FITTING ELBOW 1 2 NPT M 6ORFS M 24 1 HF6 8C5OLO FITTING ELBOW 90 8ORFS 8ORB 25 1 HF6 8F5OLO FITTING STRAIGHT 6ORFS 8SAE ORB 26 5 HF6C5O...

Page 31: ...31 106 0659 ELECTROHYDRAULIC VALVE Tilt depth and sideshift control 1 6 2 3 3 3 5 1 4 3...

Page 32: ...E Tilt depth and sideshift control All RoadHogs ITEM QTY PART NO DESCRIPTION 1 6 S0 0021 COIL SIZE 10 2 3 S0 0022 NUT COIL SIZE 10 3 3 S0 0023 WASHER COIL SIZE 10 4 3 S0 0024 CARTRIDGE VALVE SV10 47A...

Page 33: ...33 1 1 2 1 3 1 4 1 5 1 6 1 8 1 7 1 106 1620 ELECTROHYDRAULIC VALVE Clutch engagement control...

Page 34: ...M QTY PART NO DESCRIPTION 1 1 S0 0017 COIL SIZE 8 2 1 S0 0022 NUT COIL SIZE 10 3 1 S0 0148 CARTRIDGE VALVE RV08 20A 4 1 S0 0149 CARTRIDGE VALVE FR10 32 5 1 S0 0151 CARTRIDGE VALVE SV08 30 6 1 S0 0152...

Page 35: ...35 106 3281 Hydraulic Tank Assembly 1 1 2 1 3 1 4 1 5 1 6 1 7 1...

Page 36: ...ank Assembly All RoadHogs ITEM QTY PART NO DESCRIPTION 1 1 106 3281_TANK TANK 5 GAL 2 1 SO 0265 FILTER 3 1 SO 0267 SITE GLASS 4 1 SO 0268 BREATHER HOUSING 5 1 SO 0269 STRAINER 6 1 SO 0270 SUCTION HOSE...

Page 37: ...37 HYDRAULIC SCHEMATIC with 76hp John Deere engine...

Page 38: ...38...

Page 39: ...39 ITEM QTY 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 4 10 1 11 6 12 1 13 14 14 4 15 4 16 14 2 1 3 1 4 1 6 1 7 1 8 1 9 4 10 1 11 6 12 1 13 14 14 4 15 4 16 14 ELECTRICAL GROUP MASTER PANEL...

Page 40: ...140 NOT SHOWN 6 1 106 2098 SWITCH SHUTOFF 7 1 106 2099 SWITCH PUSH BUTTON 8 1 106 2100 SWITCH TOGGLE SPST 9 4 106 2101 SWITCH TOGGLE SPDT 10 1 106 2102 SWITCH TOGGLE DPDT 11 6 106 2103 BOOT SWITCH 12...

Page 41: ...41 Key...

Page 42: ...42 QTY PART NO DESCRIPTION 1 106 1497 REMOTE TRANSMITTER RADIO 1 SO 0206 KEY ELECTRICAL GROUP REMOTE TRANSMITTER...

Page 43: ...43 see page 39 Electrical Schematic with 76hp John Deere engine Continued on page 39...

Page 44: ...44 Electrical Schematic with 76hp John Deere engine see page 38...

Page 45: ...243 DECAL DEPTH INDICATOR 10 1 D0241 DECAL TILT INDICATOR 11 1 D0206 DECAL HYDRAULIC OIL 12 1 D0207 DECAL DIESEL 13 1 D0208 DECAL DAILY SERVICE 14 3 D0180 DECAL ZANETIS 15 1 D0202 DECAL SHUTDOWN RADIO...

Page 46: ...g Width in 30 40 Cutting Depth in 0 to 8 0 to 8 Tilt Capability degrees or 5 or 5 Sideshift Travel in 30 30 Number of Teeth 66 82 Engine horsepower 76 76 Fuel capacity gal 15 15 Hydraulic capacity gal...

Page 47: ...packing list and all parts clearly marked in good condition Claim Administration Procedures 1 RoadHog should be contacted immediately regarding a warranty repair 2 Always have the serial number of the...

Page 48: ...___________________________________________________ Dates work performed ________________ Dealer service invoice number _________________ Published hourly shop rate __________ multiplied by 75 75 of p...

Page 49: ...ted If sold the customer has been instructed in the in the operation and maintenance of the attachment Operation of the attachment and has read and and have read and understand the owners manual under...

Page 50: ...__________ Address _________________________ Address ____________________________ City _________________________ City ____________________________ Zip code __________ Zip code _________ Phone number _...

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