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ash be disposed of in municipally 
designated areas. 
 

4.  Too much draft air will cause clinkering of 

coal and will waste heat up the chimney. 
Shut the draft down to as low a point as 
you can and still heat your home. 

 
5.  A coal fire should not be poked or broken 

up, as this tends to bring ash to the 
surface of the coal bed where it may  
fuse. If the ash fuses, clinkers will form. It 
may be necessary to remove all  
unburned material and ash from the 
firebox to remove the clinkers. These 
should be carefully removed using tongs, 
and as always, put into a metallic airtight 
container. 

 
6.  If the fire goes out or does not hold 

overnight, check for the following: 

 

a) Poor 

draft. 

b)  Incorrect damper settings. 
c)  Improper firing methods for the coal 

being used. 

d)  Coal is not sized to the furnace. 
e)  Ashes, if allowed to accumulate in  

the ash pit, will not allow the passage 
of required air for combustion. Keep 
ash pit clean. 

 

Starting a Coal Fire 

 
1.  Open the bypass damper (located above 

the fuel door) by pulling out. 

 
2.  Build a fire using crumpled paper and a 

small amount of dry kindling wood. Wait 
until the wood fire is established before 
adding coal. 

 
3.  Add several small shovels of coal over the 

wood coals. 

 

Never overload your firebox. Coal 
should not cover the firebrick.

 

 
4.  After the coal fire is established and 

spread throughout the firebox, gently 
shake the grate until ashes fall in the ash 
pan area. Add larger amounts of coal to 
build up the coal bed. 

 
5.  Allow your Energy King to operate with 

drafts on for approximately 15 minutes or 

until fresh coal ignites. When the coal is 
properly ignited, adjust the thermostat 
accordingly. 

 
6.  Check the fire periodically to be sure it is 

spreading throughout the coal bed. 

 
 

Recharging 

 
Gently shake grates down. When recharging, 
fresh coal tends to give off large quantities of 
volatile gas. This gas may accumulate and 
possibly ignite causing a backpuff. To reduce 
backpuffing, partially open the fire door for 15 
to 20 seconds before opening fully. 
 
Spread fresh coal evenly over existing coal, 
leaving some hot coals exposed in the center 
of the firebox. Be careful not to smother your 
existing coals. Never allow coal to build up 
above the top of the firebrick. If the coal fire 
dies down before recharging, a fresh supply  
of kindling may have to be added. 
 

Bituminous Recharging 

 
Because bituminous coal has a higher 
percentage of sulfur and a lower percentage  
of fixed carbons than anthracite, recharging 
should be as follows: 
 

Gently shake down grates. Push the hot 
coals to the rear of the firebox and 
position fresh coal on the grate in front of 
the banked coal. As the fresh coal begins 
to burn, wood may be added to the top of 
the coal. 

 

Banking 

 
Banking allows a person to recharge in such  
a manner as to retain a hot coal bed 
throughout the night. Approximately one hour 
before retiring for the night, push the coals to 
the rear of the firebox with the coal tapered 
down in the front. Add a new layer of coal.  
Always leave some hot coals exposed in the 
front. This allows more coal to be added to  
the firebox. 

 

15

Summary of Contents for ENERGY KING 360EK

Page 1: ...Wood or Coal Furnaces Models 360EK and 480EK Installation Operation Maintenance Manual RJM Manufacturing Inc PO Box 27 1875 Olson Drive Chippewa Falls WI 54729 715 720 1794 Fax 715 720 1797...

Page 2: ...he installation must be performed by a qualified installer With proper installation and maintenance your Furnace will give you years of trouble free service Energy King s Furnace is designed to burn A...

Page 3: ...ng Diagram Forced Draft 9 Wiring Diagram Manual Draft 10 Filter Box Assembly Schematic 11 STOVEPIPE INSTALLATION 12 BAROMETRIC DRAFT INSTALLATION 12 AIR DUCT INSTALLATION 12 OPERATION 13 GENERAL INSTR...

Page 4: ...ill cause safety and operation problems 8 Do not connect your solid fuel appliance to a chimney flue already venting another appliance 9 Do not let an accumulation of either soot or creosote build up...

Page 5: ...022 98 Cast Iron Hearth End Plates 2 EK007 98 Ash Pan removable EK023 98 Shroud Top EK008 98 Self Tapping Bolts 3 EK024 98 Shroud Left Side EK009 98 x Bolts 8 EK025 98 Shroud Right Side EK010 98 Nuts...

Page 6: ...ant step in positioning your wood coal furnace is the distance from your new or existing chimney The unit should be installed as close to the chimney as possible with a minimum of elbows no more than...

Page 7: ...is added A common mistake is to assume that sheet metal masonry or asbestos board placed directly against a wall protects it Materials installed in this manner give very little protection These materi...

Page 8: ...it and the supplemental unit must be compatible If all these conditions are met then the combined static pressure may not exceed that established by the existing furnace Once it has been determined th...

Page 9: ...mn All chimney connections must meet the approval of the local building inspector and fire marshall and conform to all local state and national codes It is also necessary to clean your chimney of creo...

Page 10: ...nters past any stops on the dial even though the dial may be graduated beyond the stops Limit Move the right hand pointer so that its straight edge indicates the temperature at which the contacts shou...

Page 11: ...Wiring Diagram Auto Draft 8...

Page 12: ...9 9...

Page 13: ...Wiring Diagram Manual Draft 10...

Page 14: ...Filter Box Assembly Schematic CAUTION THE FILTER MUST BE REMOVED IF THE FAN IS INOPERABLE FOR ANY REASON THIS WILL PREVENT OVERHEATING OF THE MOTOR THE AIR FILTER MUST BE NON COMBUSTIBLE 11...

Page 15: ...n Dampers in Stovepipes Put a manual damper at a safe convenient place between the chimney and your Energy King furnace In case of a chimney fire it can quickly be closed reducing draft to the chimney...

Page 16: ...weather Your automobile engine works effectively at 55 mph but can be damaged or destroyed at constant speeds of 90 mph Your furnace can be damaged if it is constantly fired at extremely high tempera...

Page 17: ...couple of handfuls of dry thick kindling wood then several small pieces of firewood Be sure the bypass damper is open 3 It will take 5 to 10 minutes for the fire to establish itself Once you have som...

Page 18: ...build up the coal bed 5 Allow your Energy King to operate with drafts on for approximately 15 minutes or until fresh coal ignites When the coal is properly ignited adjust the thermostat accordingly 6...

Page 19: ...ntly creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot hot fire The chimney connector and chimney should be inspected at least twice monthly during the...

Page 20: ...eaks Door gaskets glass gaskets ash drawer or door gaskets where applicable Unit does not give off enough heat Is the unit installed correctly 1 Check to see if the unit has an adequate cold air retur...

Page 21: ...n cause creosote buildup in smoke pipe and chimney Coal fire goes out or does not hold overnight Check for the following conditions 1 Poor draft 2 Incorrect damper settings 3 Improper firing methods f...

Page 22: ...ter preheating the chimney If hardwoods are unavailable you can control your fire s burn rate by using larger pieces of wood Q Is it important to season wood before burning it R The seasoning or dryin...

Page 23: ...hase All transportation charges on warranty appliances and appliance parts submitted for repair or replacement under this warranty shall be paid for the by purchaser field analysis of condition remova...

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