RITE-HITE Dok-Lok STR-4100 Installation Manual Download Page 2

2

Pub. No. 1243 — April 2008

RITE-HITE

®

STR-4100 DOK-LOK

®

Installation Manual

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . 2

SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SPECIAL APPLICATION INSTALLATION ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BACK COVER

TABLE OF CONTENTS

INTRODUCTION

Read and understand this manual before attempting to install or operate any DOK-LOK vehicle restraint. For best
results, have this product serviced by your authorized RITE-HITE representative. The STR-4100 DOK-LOK vehicle
restraint by RITE-HITE is intended to provide a safer workplace for workers in shipping and receiving dock areas. The
STR-4100 DOK-LOK vehicle restraint is a hydraulic restraint device that, when properly installed and operated, retains
a secure connection between the truck and dock. Signal lights and signs provide instructions to the truck driver and
DOK-LOK vehicle restraint operator that a safe condition exists. The DOK-LOK vehicle restraint is operated by
pressing push buttons on an inside control panel.

NOTICE TO USER

Your local RITE-HITE

®

representative provides a Planned Maintenance Program (P.M.P.) which can be fitted to your

specific operation. Call your local representative or the RITE-HITE

®

Corporation at 414-355-2600.

The RITE-HITE

®

products in this manual are covered by one or more of the following U.S. patents: 4,865,507;

4,920,598; 4,995,130; 5,040,258; 5,271,183; 5,323,503; 5,375,965; 5,440,772; 5,442,825; 5,531,557; 5,546,623;
5,553,987; 5,582,498; 5,664,930; 5,702,223; 5,762,459 (RE: 37,570); 5,882,167; 5,964,572; 6,010,297; 6,052,268;
6,065,172; 6,070,283; 6,074,157; 6,085,375; 6,092,970; 6,106,212; 6,116,839; 6,190,109; 6,220,809; 6,627,016;
6,238,163; 6,311,352; 6,318,947; 6,322,310; 6,360,394; 6,368,043; 6,431,819; 6,488,464; 6,497,076; 6,499,169;
6,505,713; 6,524,053; 6,634,049; 6,654,976; 6,676,360; 6,726,432; 6,773,221; 6,832,403; 6,880,301; 7,032,267;
7,062,814; 7,134,159; 7,213,285; 7,216,391 and pending U.S and foreign patent applications. 
RITE-HITE

®

, LEVEL-RITE

®

, THINMAN

TM

, SAFE-T-LIP

®

, HYDRACHEK

®

, WHEEL-LOK

TM

, DOK-LOK

®

, DUAL-DOK

®

,

SAFE-T-STRUT

TM

, DOK-COMMANDER

®

, JUMBO

TM

, HYDRA-RITE

TM

, SAFE-T-GATE

®

, and SMOOTH TRANSITION

DOK SYSTEM

TM

, are trademarks of RITE-HITE

®

Corporation.

Summary of Contents for Dok-Lok STR-4100

Page 1: ...traint Installation Manual This Manual Covers Restraints Built After Serial Numbers 08EE400001W and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1243 APRIL 2008 MADE IN U S A part of the SM...

Page 2: ...el NOTICE TO USER Your local RITE HITE representative provides a Planned Maintenance Program P M P which can be fitted to your specific operation Call your local representative or the RITE HITE Corpor...

Page 3: ...become unreadable RITE HITE Corporation does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA regulation 1910 147 RITE HITE Corporat...

Page 4: ...around and under the leveler platform INSTALL SAFE T STRUT SUPPORT Power Moving Components Serious Injury Could Occur HANDS OFF NO STEP Never be under the dock leveler platform or lip without Install...

Page 5: ...ntative or RITE HITE at 800 456 0600 NOTES a Some levelers may be slightly recessed or protruding within pit A shim must be inserted between the roller track plate and the leveler front subframe and t...

Page 6: ...r plate and weld top of track to leveler front frame angle and or pit steel NOTES a Figure 2 Never install DOK LOK vehicle restraint directly onto concrete block or brick dock face b Figure 2 When wel...

Page 7: ...should project 1 8 from outside edge of base plate and welded into place c Cylinder should be loose No bind cotter pins 7 Anchor both sides of Base Plate to approach See figure 4 INSTALLATION CONT FIG...

Page 8: ...NOTE For optional power unit mouting location See page 16 3 Secure hoses to dock face to prevent possible damage Any extra hosing should be coiled and secured to the inside dock wall below the power u...

Page 9: ...Block To LP Port On Combination Power Unit Valve Block WKV SOL 2 LIP BLOCK Solenoid WKX SOL1 RAISE Solenoid WKC SOL3 RAMP DIVERT Solenoid FIGURE 7 HOSE ROUTING COMBINATION POWER UNIT From L Port On V...

Page 10: ...IGN AND ELECTRICAL COMPONENT MOUNTING Edge of Door or Outside Surface of Shelter If Equipped Inside Sign Control Box 15 Ref 48 Approx 18 Ref Pit Center Line Dock Floor Approach 58 1 15 48 Ref Outside...

Page 11: ...ing once the support cylinders travel up and down the full length of slots without hesitation 8 Press Diagnostic Fill Mode Button to exit Fill Mode NOTE Must wait one minute to exit Fill Mode 9 To com...

Page 12: ...ECIAL APPLICATION INSTALLATION ITEMS 72 30 30 10 NOTES a Concrete pad required on all approaches of materials other than concrete b Pad must be a minimum 10 inches thick May need to repair due to sub...

Page 13: ...Plate 3 4 Shims 3 wide x A x B 1 2 Maximum If Greater Longer Anchors Are Required If 1 or Greater DOK LOK Bracket Required A Dim Length From Top Of Pit Steel To Bottom Of Track Plate B Dim Thickness...

Page 14: ...of Wheel Riser 1 4 b End plates should be sized to cap ends and the height will vary with height of the channels c If site conditions warrant a spacer different than shown consult the factory Permanen...

Page 15: ...nch drain is below the base plate embed PVC pipe in concrete for drainage Concrete should extend a minimum of 6 inches to either side of of mounting plate NOTE If concrete can not be used consult fact...

Page 16: ...t Notch Out A section For Sensor Wires To Pass Through To Junction Box Consult Factory For Specific Applications Wire Power Unit Into Control Box Outside Electrical Junction Box Pit Center Line Dock F...

Page 17: ...NOTES Pub No 1243 April 2008 17 RITE HITE STR 4100 DOK LOK Installation Manual...

Page 18: ...18 Pub No 1243 April 2008 RITE HITE STR 4100 DOK LOK Installation Manual NOTES...

Page 19: ...Pub No 1243 April 2008 19 RITE HITE STR 4100 DOK LOK Installation Manual NOTES...

Page 20: ...acities and or specified design parameters and not otherwise abused Periodic lubrication and adjustment is the sole responsibility of the owner This warranty is RITE HITE s exclusive warranty RITE HIT...

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