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   |  Novo DV inbuilt installation guide: 13748-C 03-22

Novo flueing

General flueing guidelines

Every gas fire requires a flue system that will draw effectively and clear 

flue products safely under all potential wind and climatic conditions. It is 

the responsibility of the installer to ensure the appliance is provided with 

an effective flue.

Some guidelines to assist with flue design are detailed in this guide. 

These must be read and modified as necessary depending on the 

installation. The Novo must be installed with an approved flue system, 

approved components are shown in this guide.

Flueing for the Novo, depending on the 

installation: 

• 

Mock chimney coaxial flueing

 

• 

Masonry colinear flueing

 

Flexible aluminium flues that come straight 

off the fire.

 

Self-supporting flue - mock chimney

The weight of the flue system should not be 

supported by the appliance—it should be self-

supporting.

Supporting the flue is usually completed 

during the framing stage with flue supports or 

straps within the cavity. Wall straps have been 

included in the Rinnai coaxial vertical flue kit. 

Elbow straps are also available as a separate 

component to prevent excess weight on the 

flue elbow (if used).

Flue terminal locations

Flue terminals must be compliant with the flue 

terminal locations shown in AS/NZS 5601.1.

The flue cannot terminate under a floor or in a 

roof space.

Coaxial flue

25 mm from the outer flue to a 

combustible surface to allow 

for expansion and contraction 

of the outer flue components.

Ember adaptor 

(transition)

25 mm clearance to a 

combustible surface

―the 

underside of the adaptor has 

zero clearance and can be 

installed straight into wooden 

support joists.

Ø 100 mm exhaust flexi flue

Requires a 50 mm clearance to  

combustibles.

Ø 75 mm intake flexi flue

Requires a 50 mm clearance to  

combustibles.

Summary of Contents for RDV2320CN/L

Page 1: ...Novo direct vent inbuilt gas fireplaces Installation guide Models RDV2320MN L RDV2320CN L ...

Page 2: ...ppliance Appliance must be installed commissioned and serviced by an authorised person being in New Zealand a licensed gasfitter Warning Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life For more information about buying using and servicing of Rinnai appliances call 0800 RINNAI 0800 746 624 Rinnai New Zealand Limited 105 Pa...

Page 3: ...ection 19 Burn media installation 20 Commissioning 22 Wi Fi module installation if applicable 23 Frame installation 23 Test operation and lighting sequence 24 Installation checklist and customer handover 24 Wiring diagram 25 Novo flueing 26 Flueing option Masonry vertical 28 Flueing option Mock chimney vertical 29 Novo DV flue components 30 Contents Installer please note If the Wi Fi module retrof...

Page 4: ...iguration and installation Novo DV inbuilt coaxial in timber frame mock chimney 9 Engine 9 Stainless steel gas pipe 9 Coaxial adpater1 9 Brass adapter 9 Zero clearance box1 9 Aeration plates and screws2 9 Outer frame 9 Log set and granules3 9 IR remote 9 Operation and installation guides 1 Comes assembled on the fire 2 Two are factory fitted on the fire two are supplied in the accessory pack 3 Sup...

Page 5: ... to protect against touching the hot surface of the glass1 Novo Inbuilt masonry infill panel R2373 Black powder coated panel for masonry installations where the cavity is slightly larger than the frame The panel will cover the gap behind the fire and the standard rectangular frame It is not suitable for the classic bronze frame Wi Fi module retrofit kit R7000 The Rinnai R7000 Wi Fi board retrofit ...

Page 6: ...ower RHS of the appliance Ignition 230 240 V AC 50 Hz high voltage electronic spark generation Installation considerations Room size smaller rooms will heat up quickly and due to the heat of the appliance the fire will turn to a low setting once the set temperature has been reached Flue masonry Colinear direct vent flexi flue air intake Ø75 mm exhaust Ø100 mm Flue mock chimney Coaxial direct vent ...

Page 7: ...3748 C 03 22 7 Unit dimensions mm Coaxial in timber Colinear in masonry 865 660 Viewable glass 530 x 294 865 660 Viewable glass 530 x 294 790 700 310 310 55 75 310 360 650 590 360 1050 750 Masonry infill panel 620 701 865 754 7 26 5 51 10 ...

Page 8: ... affect the appearance of some materials used for flooring such as vinyl planks carpet1 cork or timber To avoid this occurring it is recommended a mat be placed in front 1 Carpet cannot be fitted hard up against the fire as it will affect operation Mantles and surrounds Combustible mantels and surrounds require clearance from the unit to minimise the risk of fire They are allowed providing they ar...

Page 9: ...th section below Just because a material is rated 60 C doesn t mean it will not deteriorate when exposed to heat cycles Always refer to the materials supplier for suitability The temperatures given are assuming the fire is operating in a room temperature of no more than 25 C Operation in higher ambient temperatures may result in higher surface temperatures Non combustible materials should be made ...

Page 10: ...ld be at least 400 450 mm above the fire For a TV mounted directly above the fire the mantel must be at least the depth of the TV to deflect heat away Always check with the TV manufacturer It is up to the owner to check the TV installation with the TV manufacturer some have warranty conditions that state a TV is not to be installed above a fireplace Rinnai does not accept any responsibility for da...

Page 11: ...Enclosure dimensions With infill panel W width 700 mm 700 1030 mm H height 600 mm 600 740 mm D depth 370 mm min 370 mm min Enclosure dimensions can be larger if using an infill panel This is a panel for masonry installations where the cavity is slightly larger than the frame MOCK CHIMNEY Enclosure dimensions W width 800 mm H height 655 mm D depth 370 mm min This installation has a zero clearance b...

Page 12: ...of the vertical centreline mark off the vertical and horizontal locations for the gas supply penetration Gas supply location 310 mm 35 mm WALL M i n i m u m c l e a r a n c e 7 5 m m B a c k o f h e a t e r 230 mm Supplied gas connection The length of the gas supply termination is measured from the front of the enclosure Installer to terminate to suit and fit supplied gas connection Leak test join...

Page 13: ...below a socket outlet potential fire hazard The power cord is not fire rated and should not come into contact with the unit If the power cord is damaged it must be replaced by a licensed tradesperson This must be a genuine replacement part available from Rinnai Consult a qualified electrician if direct wiring is required as it must comply with AS NZS 5601 and AS NZS 3000 and other relevant local r...

Page 14: ...rough the pre punched holes either side of the clamp and into the flexi flue spigot Secure in place using the stainless steel self tapping screws provided ensuring the connection will stop movement or dislodgement of the flue Slide the exhaust flue into the spigot and push down until it is clipped in place there are barbs either side to hold it in place Refer images on p 27 7 Secure flue adapter t...

Page 15: ... guide 13748 C 03 22 15 Green air inlet seal Red exhaust seal Aeration plate Masonry adapter frame Air intake Exhaust flue Colinear flue adapter Actual chimney size needs to be at least 200 x 200 mm for the two flexi flues to fit ...

Page 16: ...ng four screws through the air inlet ports 6 Install flue system Install coxial flue system Ensure it is self supported 7 Connect flue to flue adapter Slide the flue into the spigot of the flue adapter and push down until it is clipped in place 8 Check engine seals and determine flue length Ensure the rubber seals fitted to the back of the fire are in place Also determine flue length and aeration ...

Page 17: ...n guide 13748 C 03 22 17 Red exhaust seal Aeration plate Zero clearance box Coaxial flue adapter Mock chimney enclosure Novo DV with zcb and adapter removed Zero clearance box installed Zero clearance box and coaxial flue adapter ...

Page 18: ...ything over 3 m it s important the aeration plates are configured correctly refer chart below Aeration plate configuration Vertical flue height 3 m 3 5 5 m 5 6 8 m Action required Remove factory fitted aeration plates No action required Fit additional plates supplied in accessory pack To maintain balance within the combustion chamber it is important to fit the plates equally to both sides The char...

Page 19: ...rewed to the zero clearance box or masonry adapter frame the front face of the frame and the front flange of the fire should be pulled up hard against each other There are witness holes in the front flange of the fire to ensure this happens It is critical to ensure that the air and flue seals are correctly compressed If there is a gap present there may not be a proper seal and performance could be...

Page 20: ...and affect performance Please take the time to read and follow these instructions as malfunctioning due to incorrect placement is not covered by warranty The granules as well as being added to create a more realistic log effect they diffuse the gas flames also assist in soot prevention and are CRITICAL to the correct operation of the fire Never pour the granules directly from the pack as dust part...

Page 21: ...t hand log is pushed hard against the left and rear ceramic panels DO NOT place the granules directly in front of the pilot flame If there are some abnormally long streaky flames then readjust the granule position around the burner holes until the flames have improved ...

Page 22: ...ck for full and correct operation of the appliance and return the commissioning sheet to its plastic pouch The gas pressures must be checked against those printed on the data plate of the appliance The pressures are factory set and may not require adjustment When checking the operating pressures the combustion chamber glass must be on Inlet pressure test point screw Pilot pressure adjustment screw...

Page 23: ...liding it down 5 On the PCB control panel B return the button to the ON position Check the operation of the ON OFF button on the frame and that the remote control is working 1 2 4 3 3 B A IMPORTANT Wi Fi module installation if applicable If the Wi Fi module retrofit kit has been purchased as an accessory complete the installation using the instructions provided in the kit Once installation has bee...

Page 24: ...ual smell from the appliance Continued difficulty or delay in establishing a flame Flame appears either very short or very long Flame only burns part way across the burner Severe soot building up on the inside of the glass Important It is the responsibility of the installer to check that under normal conditions of the appliance all flue gases are exhausted to the outside atmosphere and that there ...

Page 25: ...1 bk br bl w TR 1 2 13 12 11 10 9 8 7 6 5 4 3 2 1 w w ER y w SV 1 FR2 FR1 r bl FM ON OFF DISPLAY UNIT ON gy or bl r gr y gr y POV SV 3 SV 2 p w bl w w y TF w w r bl L pl gy or y or 3 2 1 6 5 br bl N gr y gr y R TH OH TH1 w w bk bk 4 3 2 1 3 2 1 2 1 1 2 3 4 5 6 7 8 1 2 3 1 2 1 2 Light Only for RDV600 700 WIRING DIAGRAM UNI CONTROL RIB23 RDV23 Issue A bl w y r 2 1 3 4 HI COM MED LO ...

Page 26: ...f the flue system should not be supported by the appliance it should be self supporting Supporting the flue is usually completed during the framing stage with flue supports or straps within the cavity Wall straps have been included in the Rinnai coaxial vertical flue kit Elbow straps are also available as a separate component to prevent excess weight on the flue elbow if used Flue terminal locatio...

Page 27: ...in the flue kits Flashings must comply with E2 this is the responsibility of the installer Attaching the masonry colinear flexi flues to the flue adaptor box The flexi flues need to be securely fixed to the colinear flue adapter Air intake flue smaller flue LHS Attach the air intake flue over the spigot place the clamp over the flue and tighten Do NOT over tighten as this will crush and damage the...

Page 28: ...HS 2 x Ø75 mm flue clamps stainless steel 2 x Ø100 mm flue clamps stainless steel Masonry vertical flexi flue ext kit 2 5 m When flueing needs to extend beyond 5 5 m Kit includes intake flexi Ø75 mm LHS exhaust flexi Ø100 mm RHS 2 x joiners 2 x 75 mm flue clamps stainless steel 2 x 100 mm flue clamps stainless steel R3656 R3657 High wind areas If located in a particularly windy areas such as Welli...

Page 29: ...e used otherwise the flue components can be ordered separately Flue pipe s or flue extension Roof cowl R3651 Flue elbow 45 R3642 maximum number of bends is two High wind areas If located in a particularly windy areas such as Wellington coastal properties or elevated properties on hills etc then a DV high wind vertical cowl protection kit R3655 is recommended It is designed to wrap around the verti...

Page 30: ...ngth reduces approximately 35 mm Inner Aluminium Ø100 mm Outer Galvanised steel Ø170 mm Pipe Installed length Code 150 mm 114 mm R3630 230 mm 191 mm R3631 300 mm 267 mm R3632 450 mm 419 mm R3633 600 mm 572 mm R3634 900 mm 876 mm R3635 1200 mm 1181 mm R3636 108 108 Coaxial 45 flue elbows Two bends in a kit Offsets obstructions Elbow swivels 360 at base Angle not adjustable Once joined effective len...

Page 31: ...isturbances it is fitted to the cowl and can be retrofitted Construction stainless steel Wall strap DV Adjustable strap used in installations to add lateral support to the flue Provides a 50 200 mm clearance to combustibles R3655 R3644 R3647 45 bend offset rise dimensions Flue pipe length and code Offset Installed rise None bend to bend N A 124 mm 288 mm 150 mm R3630 203 mm 369 mm 230 mm R3631 257...

Page 32: ...Novo DV inbuilt installation guide 13748 C Tel 0800 746 624 http www youtube com rinnainz http facebook com rinnainz Rinnai co nz ...

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