background image

1

- Do not store or  use gasoline or other flammable

vapors and liquids in the vicinity of this or any

other appliance.

-

What to do if you smell gas

• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the fire

department.

- Installation and service must be performed by a

qualified installer, service agency, or the gas

supplier.

Installers Guide

WARNING: IMPROPER

INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR

MAINTENANCE CAN CAUSE INJURY

OR PROPERTY DAMAGE. REFER TO

THIS MANUAL. FOR ASSISTANCE

OR ADDITIONAL INFORMATION

CONSULT A QUALIFIED INSTALLER,

SERVICE AGENCY, OR THE GAS

SUPPLIER.

535-980E   3/00

READ THIS MANUAL BEFORE INSTALLING OR

OPERATING THIS APPLIANCE. THIS

INSTALLERS GUIDE 

MUST BE LEFT WITH THE

APPLIANCE FOR FUTURE REFERENCE.

This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322; 4,852,548; 4,875,464; 5,000,162;

5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia) 543790;586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-

0457; (New Zealand) 200265; or other U.S. and foreign patents pending.

Underwriters

 Laboratories Listed

WARNING

IF THE INFORMATION IN THESE

INSTRUCTIONS IS NOT

FOLLOWED EXACTLY, A FIRE OR

EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE,

PERSONAL INJURY, OR DEATH.

Models:

R-3500TV

R-4500TV

R-6500TV

Please contact your Royal Fireplaces dealer

with any questions or concerns. For the

number of your nearest Royal Fireplaces

dealer, please call 1-800-393-9484.

Printed in U.S.A.    Copyright 2000,

Hearth Technologies Inc.

20802 Kensington Blvd., Lakeville, MN 55044

Summary of Contents for R-3500TV

Page 1: ... MANUAL BEFORE INSTALLING OR OPERATING THIS APPLIANCE THIS INSTALLERS GUIDE MUST BE LEFT WITH THE APPLIANCE FOR FUTURE REFERENCE This product is covered by one or more of the following patents United States 4 112 913 4 408 594 4 422 426 4 424 792 4 520 791 4 793 322 4 852 548 4 875 464 5 000 162 5 016 609 5 076 254 5 191 877 5 218 953 5 328 356 5 429 495 5 452 708 5 542 407 5 613 487 Australia 543...

Page 2: ... BE PLACED on or near the appliance Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance These units MUST use one of the vent systems described in the Installing the Fireplace section of the Installers Guide NO OTHER vent...

Page 3: ...ystem Components 13 C Bedroom Installation in Canada 15 D Vent Termination 15 Step 5 Positioning Leveling and Securing the Fireplace 16 Step 6 The Gas Control Systems 16 Step 7 The Gas Supply Line 17 Step 8 Gas Pressure Requirements 18 Step 9 Wiring the Fireplace 19 Step 10 Finishing 22 Step 11 Installing Trim Logs and Ember Material 23 Installing the Trim 23 Positioning the Logs 24 Placing the Em...

Page 4: ...1 NFPA54 current edition The Uniform Mechanical Code current edition and local Building Officials for the options allowed in obtaining an effective bedroom volume of unconfined space This model natural gas and propane can be installed in a bedroom in Canada if a thermostat Model WH STAT is installed with the unit Consult local code authorities Detailed installation instructions for Model WH STAT a...

Page 5: ...kages Log installation instructions are provided in the manual bag assembly shipped with unit Read all of the instructions before starting the installation Follow these instructions carefully during the installation to ensure maximum safety and benefit Failure to follow these instructions will void the owner s warranty and may present a fire hazard The Royal Fireplaces Warranty will be voided by a...

Page 6: ...upply piping Electrical wiring Framing and finishing details Whether optional accessories devices such as a fan wall switch or remote control are desired If the fireplace is to be installed on carpeting or tile or on any combustible material other than wood flooring the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace ...

Page 7: ...7 Figure 2 Diagram of R 4500TV ...

Page 8: ...8 Figure 3 Diagram of R 6500TV ...

Page 9: ...mum clearance to a perpendicular wall extending past the face of the fireplace is 1 inch 25mm The minimum clearance from the top face of the fireplace to combustible finishing materials is 1 inch 25mm See Figure 15 The back of the fireplace may be recessed 16 1 4 inches 419 mm into combustible construction Minimum Clearances from the B Type Vent Pipe to Combustible Materials is 1 inch 25 mm all ar...

Page 10: ...ed to accommodate wall coverings and fireplace facing material The diagram below shows framing reference dimensions CAUTION MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVERING DETAILS BEFORE FRAMING CONSTRUCTION BEGINS Step 2 Framing the Fireplace Framing should be constructed of 2 X 4 lumber or heavier WARNING To ensure proper clearances the front framing header must be inst...

Page 11: ...ft properly If the home experiences negative pressure or is likely to experience negative pressure connection to an outside air source is mandatory This fireplace will operate correctly only if adequate ventilation is provided to allow proper draft to the fireplace system Hearth Technologies assumes no responsibility for the improper performance of the fireplace system caused by inadequate draft d...

Page 12: ...odelAK TV OutsideAir Kit attach the 4 inch side collar damper found in the AK TV to the outer wrap See Figure 6 Detailed installation instructions for ModelAK TV OutsideAir kit are found in the kit Figure 6 Make up Air ...

Page 13: ...OTAL HORIZONTAL RUN 15 FT MINIMUM TOTAL VERTICAL RISE 9 FT MAXIMUM NO Of ELBOWS 2 90o or 4 45o Plan and install the vent system using the parameters shown above WARNING YOU MUST NOT EXCEED THESE PARAMETERS Connect a B Type vent component to the flue outlet collar Look at the vent pipe through the holes in the 10 5 8 ring to check that the vent pipe is attached NOTE It is always better to first att...

Page 14: ...ISE 9FT MAXIMUM HORIZONTAL RUN 15FT V H 2 1 NOTE The vent termination must be in a vertical position and the termination cap must be listed for the vent pipe used Consult Local Building Code Officials and Codes for proper vent system installations WARNING THIS GAS FIREPLACE MUST NEVER BE VENTED BY CONNECTING TO A CHIMNEY FLUE SERVING A SEPARATE SOLID FUEL BURNING APPLIANCE Figure 7 Vent System Att...

Page 15: ... TABLE SHOW MINIMUM HEIGHTS PROVIDED THE TERMINATION CAP IS AT LEAST 8 FEET FROM A VERTICAL WALL ROOFPITCH H MIN FT FLAT TO 6 12 1 0 6 12 TO 7 12 1 25 OVER 7 12 TO 8 12 1 5 OVER 8 12 TO 9 12 2 0 OVER 9 12 TO 10 12 2 5 OVER 10 12 TO 11 12 3 25 OVER 11 12 TO 12 12 4 0 OVER 12 12 TO 14 12 5 0 OVER 14 12 TO 16 12 6 0 OVER 16 12 TO 18 12 7 0 OVER 18 12 TO 20 12 7 5 OVER 20 12 TO 21 12 8 0 Figure 8 Vent...

Page 16: ...ace the fireplace into position 2 Level the fireplace from side to side and from front to back 3 Shim the fireplace with non combustible material such as sheet metal as necessary 4 Secure the fireplace to the framing by nailing or screwing using the nailing tabs Figure 9 Proper Positioning Leveling and Securing of a Fireplace Step 6 The Gas Control Systems WARNING THIS UNIT IS NOT FOR USE WITH SOL...

Page 17: ...connected to the 1 2 inch 13 mm inlet of the control valve The gas line may be run from either side of the fire place provided the hole in the outer wrap does not exceed 2 inches in diameter and it does not penetrate the airtight firebox The gap between the supply piping and gas access hole can be plugged with non combustible insulation to prevent cold air infiltration Locate the gas line access h...

Page 18: ...w c w c Manifold 3 5 inches 10 0 inches Pressure w c w c A one eighth 1 8 inch 3 mm N P T plugged tapping is provided on the inlet and outlet side of the gas control for a test gauge connection to measure the manifold pressure The fireplace and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess ...

Page 19: ...place is permanently installed NOTE When installing a blower remove the glass and remove the two screws holding the air chute in place Remove the air chute and install the blower YOU MUST REPLACE THE AIR CHUTE AFTER INSTALLATION Remote Wall Switch Position the remote wall switch in the desired position on a wall Run a maximum of 25 feet 7 8 m or less length of 18 A W G minimum wire and connect it ...

Page 20: ...ded in the manual bag assembly Maintain correct polarity when wiring the junction box The junction box is installed by sliding one tab of the box through the slot on the lower right side of the outer wrap and driving a screw through the other tab into the pilot hole on the outer wrap Optional Accessories Optional fan and remote control kits require that 110 120 VAC be wired to the fireplace juncti...

Page 21: ...21 Figure 14 Direct Spark Ignition DSI Wiring Diagram ...

Page 22: ...place See Figures 4 and 5 for other fireplace clearances Only non combustible materials may be used to cover the black fireplace front Figure 15 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles above Fireplace WARNING WHEN FINISHING THE FIREPLACE NEVER OBSTRUCT OR MODIFY THE AIR INLET OUTLET GRILLES IN ANY MANNER NON COMBUSTIBLE MATERIAL ONLY 1 12 TOP FRONT EDGE OF FIREPLACE 31 1...

Page 23: ...stalling the Trim Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace but MUST NEVER overlap onto the front face The joints between the finished wall and the fireplace top and sides can only be sealed with a 300 F 149 C minimum sealant WARNING WHEN FINISHING THE FIREPLACE NEVER OBSTRUCT OR MODIFY THE AIR INLET OUTLET GRILLES IN ANY M...

Page 24: ...to avoid excessive flame impingement Placing the Ember Material Two separate bags of ember material are shipped with this gas fireplace The bag labeled Golden Ember GE 93 is flame colorant material The bag labeled Glowing Ember 050 721 is standard glowing ember material To place the ember material Release the spring clips around the glass door Remove the glass door from the unit see Figure 17 1 Li...

Page 25: ...e the remaining ember materials for use during fireplace servicing The bag of embers provided is sufficient for 3 to 5 applications Replace the glass door and a front trim door on the unit see Replacement Parts Section of the manual Pull and insert the spring clips into the glass frame groove BEFORE AFTER Figure 18 Placement of the Ember Material CAUTION THE GLASS DOOR MUST BE SECURELY LATCHED BEF...

Page 26: ...l be in the gas supply lines When first lighting the fireplace it will take a few minutes for the lines to purge themselves of this air Once the purging is complete the fireplace will light and will operate normally NOTE The fireplace should be run for 8 hours on the initial start up This will help to cure the chemicals used in the paint and logs Subsequent lightings of the fireplace will not requ...

Page 27: ...ing For more information see Placing Ember Material in the INSTALLERS GUIDE Cleaning Once annually Qualified Brush or vacuum the control Burner Service compartment fireplace logs and Controls Technician burner areas surrounding the logs Checking Periodically Qualified Make a visual check of your fireplace s Flame Service flame patterns Make sure the flames Patterns Technician are steady not liftin...

Page 28: ...atterns MAKE SURE THE FLAMES ARE STEADY NOT LIFTING OR FLOATING STANDING PILOT DSI IGNITION NOTE FLAMES TOO CLOSE TO THE CERAMIC INSULATORS CAN CAUSE NUISANCE LOCKOUTS AND ELECTRODE FAILURE Figure 20 Pilot Ignitor Flame Patterns ...

Page 29: ...6 505 Pilot Assembly LP SRV530 511A OR SRV485 511A Pilot Assembly NG SRV530 510A OR SRV485 511A Pilot Tube SRV485 301 Burner Tube SRV477 312 5 Replacement Parts and Accessories All parts listed in this INSTALLERS GUIDE may be ordered from an authorized dealer When requesting service or replacement parts for your fireplace please provide the model number and the serial number Standing Pilot Only ...

Page 30: ...ER DSI Valve LP NG SRV476 500 DSI Module SRV501 592 Electrode SRV459 591 Burner Tube SRV477 312 DSI Ignition Only GLASS SPECIFICATIONS R 6500TV 26 5 8 x 42 3 8 TEMPERED R 4500TV 24 5 8 x 35 3 8 TEMPERED R 3500TV 21 1 8 x 30 3 8 TEMPERED ...

Page 31: ...1 800 SRV61 801 SRV60 800 SRV60 801 SRV79 831 SRV79 803 On Off Rocker Switch SRV60 525A Glass Door Assembly R 3500TV R 4500TV R 6500TV GLA 3500TV GLA 4500TV GLA 6500TV Black Louver Set R 3500TV R 4500TV R 6500TV BLK35 BLK45 BLK65 Deluxe Louver Set R 3500TV R 4500TV R 6500TV DLX35 DLX45 DLX65 Mesh Kit Black Louver set R 3500TV R 4500TV R 6500TV MESH R35 BLK MESH R45 BLK MESH R65 BLK Mesh Kit Deluxe...

Page 32: ...RV536 706 Log 4 SRV536 704 Log 5 SRV536 718 Log 6 SRV459 710 Log 7 SRV484 705 R 4500TV Log 1 SRV536 711 Log 2 SRV536 705 Log 3 SRV536 706 Log 4 SRV536 704 Log 5 SRV536 718 Log 6 SRV459 710 Log 7 SRV446 714 R 6500TV Log 1 SRV536 711 Log 2 SRV536 705 Log 3 SRV536 706 Log 4 SRV536 704 Log 5 SRV536 718 Log 6 SRV459 710 Log 7 SRV484 705 Log 8 SRV446 714 4 1 1 3 2 2 3 4 5 6 1 2 3 4 5 7 8 6 7 6 5 7 ...

Page 33: ...BER Fan Kit GFK 160A Wall Switch Kit Off White White WSK 21 WSK 21 W Propane Conversion Kits Model Kit No R 3500TV LPK 3500TV R 4500TV LPK 4500 R 6500TV LPK 6500TV Natural Gas Conversion Kits R 3500TV NGK 3500TV R 4500TV NGK 4500TV R 6500TV NGK 6500TV ...

Reviews: