RINGSPANN HS 215 FHM Installation And Operating Instructions Manual Download Page 28

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Installation and operating instructions for

Brake HS 215 FHM spring activated

–

hydraulically released

E 09.777e

Issue: 28.05.2021

Version: 2

Drawn: BAHS

Checked: EISF Pages: 28

Page: 28

Spare parts

Monitoring switches (Opening/wearing) Ref.: 12708-F05

Set of pads:



2 pads Ordernumber: JGS RINGSPANN HW215-12662

Hydraulic control parts comprising (Refer to assembly drawing):



1 Piston 12662-004



1 Piston rod JOITIG-120 135Z



1 Static piston seal JOIPIS-120-128,4 E



1 Piston joint JOIPIS-240-219 E



1 Cylinder 12662-005

In case of order, please specify:

Type, Nr. of the caliper and item Nr. of the part.

There is a type plate on the brake with a 16-digit article number. The exact design of the brake is
defined by this article number only.

Troubleshooting

NATURE

VERIFICATION

SOLUTION

Decrease in braking force

Check the pad gap

Proceed with pad gap
adjustment chapter 5.2

Check the condition of the pads
and the disc (wear or grease
particles).

Replace the pads and clean
the disc.

Check the pressure is zero

No more pressure

Abnormal overheating of
the disc during start-up.

Insufficient gap between the
pads and the disc in released
position.

Check that pressure is at
230bar

Re-adjust the pads. chapter
5.2

Re-adjust pressure at
230bar

The caliper releases and
closes slowly

Air may be in the circuit

Bleed according to chapter
2.4

Summary of Contents for HS 215 FHM

Page 1: ...Schaberweg 30 38 Phone 49 6172 275 0 Fax 49 6172 275 275 www ringspann com info ringspann com 61348 Bad Homburg Germany Installation and operating instructions for Brake HS 215 FHM E 09 777e ...

Page 2: ...instructions should be kept in a safe place and should accompany the product if it is passed on to others either on its own or as part of a machine to make it accessible to the user Safety Notice Installation and operation of this product should only be carried out by skilled personnel Repairs may only be carried out by the manufacturer or accredited RINGSPANN agents If a malfunction is indicated ...

Page 3: ...Preparing the positioning area 2 2 Installing the disc 2 3 Installing the caliper 2 4 Initial start up 3 OPERATIONAL RUNNING 3 1 Caliper tightening 3 2 Caliper untightening 3 3 Caliper manual release 4 PERIODIC MAINTENANCE 5 MAINTENANCE 5 1 Manual release activation 5 2 Manual release deactivation 5 3 Adjustment of brake pad clearance pad wear take up 5 4 Replacement of worn brake pads 5 5 Opening...

Page 4: ... brake at www ringspann com and the drawings in the individual sections The Caliper is describe as manually readjusted This means that the pad wear must be compensated for by manual adjustment of the pad gap to avoid any loss of braking force The brakes have a manual release device mechanically holding the caliper open without any need for a hydraulic pressure This release is useful for installati...

Page 5: ...his manual must be followed up to chapter 2 4 inclusive INITIAL START UP to ensure that the brake is operational When assembling operating and maintaining the brake it is to be ensured that the entire drive train is secured against being switched on unintentionally Moving parts can cause severe injury Rotating parts e g brake disc must be secured by the operator against unintentional touching Stro...

Page 6: ...perating instructions for Brake HS 215 FHM spring activated hydraulically released E 09 777e Issue 28 05 2021 Version 2 Drawn BAHS Checked EISF Pages 28 Page 6 Brake HS 215 FHM 560L H Thrustor mounted left shown Fig 2 1 ...

Page 7: ...ages 28 Page 7 Brake HS 215 FHM 560 R V Fig 2 2 8 Brake off monitoring switch 9 Pad gap monitoring switch 19 Manual release and adjustment screw 30 Lifting eyes 2 2 Installing the disc Make sure that the disc is accurately positioned and attach it to its hub Check that the disc is not buckled more than 0 3mm Check that the disc is 30mm thick Standard arrangement ...

Page 8: ...ist of tools 1 2200Nm torque wrench socket measuring 55mm across flats caliper attachment 2 AF spanner Flexible pipe inside Ø6mm Bleed 2 3 2 Brake handling Put the assembly in position on the disc raising it with two lifting eyes Fig 2 1 and Fig 2 2 Weight for one caliper HS 215 FHM ___ H 880kg HS 215 FHM ___ R V 880kg 2 3 3 Alignment procedure 1 Brake HS 215 FHM 560 R V Check the disc position 26...

Page 9: ...crowbar can be used in the area shown by the arrow 2a and 2b to slide the caliper from one side to the other Fig 2 3 Check that disc deflection in relation to the support does not exceed 0 3 mm Check parallelism of the fixed pad 3 Fig 2 4 in relation to the disc using a set of laminated shims in compliance with the following spacing Transversal spacing 0 2 mm maxi over pad width ...

Page 10: ...spring activated hydraulically released E 09 777e Issue 28 05 2021 Version 2 Drawn BAHS Checked EISF Pages 28 Page 10 Fig 2 4 Longitudinal spacing 0 3 mm max over pad length If necessary set the support using foil 4 located close to the attachment screws Fig 2 4 ...

Page 11: ... orientation of the piston heads is not important For other positions the piston heads must be oriented Bleed screw 11271 17 on top Fig 2 5 and connecting plug on bottom in a vertical plan 30 For more information please contact RINGSPANN 2 3 5 Hydraulic connection Important Opening pressure 230bar MAX PRESSURE 250bar For an ambient temperature range from 0 through 60 C recommended oil is ISO HM32 ...

Page 12: ...hydraulic pipe fittings by threaded plug G 3 8 Fig 2 5 Do not use hemp mastic Teflon etc and use flexible hoses exclusively It is preferable to use liquid joints Clean the pipes and couplings while ensuring that they are perfectly clean soiling scale swarf etc Fig 2 5 2 3 6 Electrical connection Opening and wear contact Bipolar switch Mechanical contact output by cable 5 wire x 0 75mm Standard len...

Page 13: ...screw 11271 17 to a 6mm ID flexible hose and put the end of the hose into a container Fig 2 7 2 Feed oil to the caliper from the power pack then from the hand pump 3 Loosen slightly the bleed screw 11271 17 4 When the oil pours out continuously and there are no more air bubbles at the end of the hose tighten the bleed screw 11271 17 5 Disconnect the flexible hose beware of any oil remaining in the...

Page 14: ...rewed to the cover in holding position Manual release in place Manual release pending Fig 2 8 Refer to chapter 5 2 for more information about the manual release mode Important The manual release must be deactivated to ensure a well running of the brake 2 4 3 Adjustments of pad gap Important Contact are factory set and do not need any adjustment If necesary follow the procedure chapter 5 3 Fig 2 9 ...

Page 15: ...well running of the electric contacts Run the brake under no load with the disc turning 20 or so times to bed in the pads Information THE SYSTEM IS NOW OPERATIONAL 3 Operational RUNNING 3 1 Caliper tightening The lack of hydraulic pressure allows the pads to be tightened on the disc The opening contact is not activated 3 2 Caliper untightening Apply opening pressue to release the brake The opening...

Page 16: ...power pack refer to the power pack instructions Every five years Plan complete overhaul of the entire unit replace worn parts seals spring washers flexible hoses 5 Maintenance 5 1 Manual release activation 1 Supply the caliper with opening pressure and maintain the pressure until point 6 2 Remove the 2 retaining segments 14 by their 2 screws V03 on the cover 21 3 Remove the cover 21 via its 6 Alle...

Page 17: ...ton groove 04 Fig 5 2 6 Screw the 2 screws V03 into the unlock position to securely hold the retaining segments 7 Cut off the pressure 8 Remove the 2 screws V03 to put them on the cover 21 9 Replace the cover 21 and tighten the 6 screws V09 10 Re engage the connectors in the switches and lock with the flat screwdriver by a 1 4 of a turn clockwise Attention MOVEMENT IS STILL POSSIBLE AFTER CUTTING ...

Page 18: ...nter clockwise and then insert the screwdriver into the slot at the side to release the connector In ATEX execution it is not possible to remove the connector see Fig 5 1 3 Supply the caliper with opening pressure and maintain it throughout the operation Attention Retaining segments 14 can be fall Do not cutting off the pressure without removed these retaining segment 4 Remove the 2 retaining segm...

Page 19: ...ing lining thickness reaches 3mm proceed to pad exchange as per chapter 5 4 If this rule is not observed a loss of breaking force may occur Only original RINGSPANN brake pads may be used Tools AF spanner Allen wrench screwdriver Procedure 1 Apply opening hydraulic pressure to the caliper and maintain the pressure throughout the entire procedure Attention DO NOT USE THE MANUAL RELEASE DEVICE 2 Remo...

Page 20: ...ue PG Pad Gap see type plate The Pad Gap is to check on both side and if the version R V is used additional readjust with the adjustment screw between casing and groundplate Fig 5 4 7 Reposition the lock washer 15 each side and secure with 4 screws V04 and 4 washers V14 8 Replace the cover 21 with the 6 screws V09 and the connectors of switches 9 Be careful not to reverse the assignment of the con...

Page 21: ...nd remove the allen screws V04 and washers V14 Fig 5 4 see chapter 5 3 3 Remove the locking washer 15 to free the wear take up screw 06 Fig 5 5 see chapter 5 3 4 Screw or unscrew using AF spanner or socket the wear take up screw 06 until the gap between the pad and the disc enables to put the new pad in position Fig 5 5 see chapter 5 3 5 Screw a M10x40 min screw in the retaining plate on the pad e...

Page 22: ...from the body 01 by pulling with the M8 screws 9 Fit the new pad 11 in its housing If necessary use the screw M8 to helps 10 Replace the retaining plate 09 onto 01 with 8 screws V08 8 washer V17 11 Remove the M10 screw screwed into the retaining plate Tightening torque Cs 140Nm 10 µ 0 10 Loctite 243 Note Check that the 8 screws V18 located on the opposite side are correctly torqued to 140Nm Fig 5 ...

Page 23: ...ngth 60mm 4 Remove pad 11 from its pad holder 02 by pulling screw M8 5 Fit the new pad 11 in its housing If necessary use the screw M8 6 Loosen the screw M8 7 Reinstall stop plate 09 onto 01 with 8 screw V08 8 washer V17 Make sure the pin 19 is correctly in the M8 hole in the pad 8 Loosen the screw M10 into the stop plate 10 9 After the pads replacement remove the manual release chapter 5 2 and pr...

Page 24: ...Installation and operating instructions for Brake HS 215 FHM spring activated hydraulically released E 09 777e Issue 28 05 2021 Version 2 Drawn BAHS Checked EISF Pages 28 Page 24 Fig 5 7 ...

Page 25: ...aliper otherwise perform all the operations in chapter 5 3 Refer to the identification plate for the nominal clearance PG Pad Gap Tools Allen wrench AF spanner Fig 5 7 5 5 1 Adjustment of brake released switch This switch monitors the status of the brake closed or released It closes when the brake is released set under pressure Power the brake with opening pressure Unscrew nut V11 AF spanner Check...

Page 26: ...ressure When the brake is close Check the contact state Position closed If this information is not obtained unscrew the screw V02 until change of state Power the brake with opening pressure Check that state contact is Open Execute this operation till correct monitoring of the open closed status After an adjustment is finished do not forget to retighten nut V11 with the screw V02 Fig 5 8 ...

Page 27: ...earance is correctly adjusted otherwise proceed to adjustment Brake being open check that the connection pin 22 is in contact onto lever 42 Cut off pressure to close the brake Unscrew nut V11 then adjust screw V02 Allen wrench to free it from the switch end adjust the screw skimming the lever Adjust the screw HC V02 until the switch triggers status worn pads When the pads will reach a 1mm wear the...

Page 28: ...iper and item Nr of the part There is a type plate on the brake with a 16 digit article number The exact design of the brake is defined by this article number only 7 Troubleshooting NATURE VERIFICATION SOLUTION Decrease in braking force Check the pad gap Proceed with pad gap adjustment chapter 5 2 Check the condition of the pads and the disc wear or grease particles Replace the pads and clean the ...

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