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17

BURNER OPERATION

BURNER STARTING

 

(A)

0s:

Remote control device TL closes.
The control box starting cycle begins.

2s:

Fan motor starts.
Servomotor starts: it rotates to right, un-
til contact is made on cam St1 (orange
lever). The air gate valve moves to MIN
output position (stage 1).

7s:

Pre-purge stage with air delivery at 1st
stage output. 
Duration 85 seconds.

92s:

Ignition electrode strikes a spark.
Safety valve VS and adjustment valve
VR, 1st stage (fast opening) open. The
flame is ignited at a low output level
(point A).
Delivery is then progressively in-
creased, with the valve opening slowly
up to MIN output, 1st stage, point B.

94s:

The spark goes out.

102s: If remote control device TR is closed or

if it has been replaced by a jumper, the
servomotor will continue to turn until
cam St2 (red lever) operates. The air
gate valve moves to the MAX output po-
sition, (stage 2). Before reaching the
closed position, the cam with the black
lever controls the opening of the adjust-
ment valve VR, 2nd stage, point K. 
Output gradually increases from stage
1 to 2, section C-D.
The control box starting cycle ends.

STEADY STATE OPERATION (A)
System equipped with one control device TR.

Once the starting cycle has come to an end, con-
trol of the servomotor passes on to the remote
control device TR that controls boiler tempera-
ture or pressure, point C.
(The control box will continue, however, to mon-
itor flame presence and the correct position of
the air pressure switch).

When the temperature or the pressure increas-
es until the control device TR opens, the burner
passes from the 2nd to the 1st stage of opera-
tion, section E - F.

When the temperature or pressure decreases
until the control device TR closes, the burner
passes from the 1st to the 2nd stage of opera-
tion, and so on.

The burner stops when the demand for heat is

less than the amount of heat delivered by the
burner in the 1st stage, section H-I. Remote
control device TL now opens, the servomotor
returns toward the 0¯ position, limited in this
movement by cam St0 (blue lever). The air
gate valve closes completely to reduce heat
losses to a minimum. 

Systems not equipped with remote control
device TR

(jumper wire installed)
The burner is fired as described in the case
above. If the temperature or pressure increase
until remote control device TL opens, the burner
shuts down (Section A-A in the diagram).

FIRING FAILURE (B)

If the burner does not fire, it goes into lock-out
within 3 s of the opening of the gas solenoid
valve and 43 s after the closing of remote control
device TL. The control box pilot light will light up.

BURNER FLAME GOES OUT DURING OPER-
ATION

If the flame should accidentally go out during op-
eration, the burner will lock out within 1s.

NO FIRING

NORMAL FIRING

(n° = seconds from instant 0)

(A)

20145717

20145814

(B)

Summary of Contents for GAS 9/2

Page 1: ...Installation use and maintenance instructions 20014474 5 01 2018 Forced draught gas burners Two stage operation CODE MODEL TYPE 20014057 GAS 9 2 1114 T 20014058 GAS 9 2 1114 T GB...

Page 2: ......

Page 3: ...The instruction manual supplied with the burner is an integral and essential part of the product and must not be sepa rated from it it must therefore be kept carefully for any necessary consultation...

Page 4: ...expressly named by the manufacturer the type and pressure of the fuel the voltage and frequency of the elec trical power supply the minimum and maximum deliveries for which the burner has been regulat...

Page 5: ...ire and single stage on off Standard applications Boilers water steam diathermic oil Ambient temperature C 0 40 Combustion air temperature C max 60 In conformity with EEC Directives 2006 95 2004 108 2...

Page 6: ...This kit must be fitted whenever the the burner is to be operated on town gas Code is suitable for the both standard and ex tended head FLAME SENSOR KIT Code 3010359 SUPPORT D Code 3000731 The support...

Page 7: ...ts The maximum dimensions of the burner are giv en in C Bear in mind that inspection of the combustion head requires the burner to be opened by with drawing the rear part on the slide bars The maximum...

Page 8: ...ar gins of safety and therefore the entire FIRING RATE range may be used COMMERCIAL BOILERS The burner boiler combination does not pose any problems if the boiler is CE type approved and its combustio...

Page 9: ...dered Example Burner GAS 9 2 Natural gas PCI 10 kWh Nm3 curve 1 Gas pressure at test point 13 A p 5 24 mbar Pressure in combustion chamber 2 mbar 24 2 22 mbar in the GAS 9 2 graph this corresponds to...

Page 10: ...is stage slide the burner fully out from slide bars 6 Before securing the combustion head to the boiler make sure the probe and the electrode are correctly positioned as shown in C If positioning is i...

Page 11: ...or 1 to the reference position defined by the chart this moving rod and shut ter mounted inside the combustion head Positioning can be read by the index on the sector itself or on the graduated cylind...

Page 12: ...h EN 676 Standards gas valve leak detection control devices are compulsory for burners with maximum out puts of more than 1200 kW 13 Gas train burner adaptor P1 Pressure at combustion head P2 Pressure...

Page 13: ...9 A p 5 The fair leads and precut holes can be used in various ways One example is given be low GAS 9 2 1 Three phase power supply Pg 11 2 Single phase power supply Pg 7 3 Remote control device TR Pg...

Page 14: ...o MAX Even if the scale of the thermal cut out does not include rated motor absorption at 400 V protec tion is still ensured in any case N B Models GAS 9 2 three phase leave the factory preset for 400...

Page 15: ...ect position and establishes when the stage 2 gas valve will be energized It makes a maximum rotation of 90 in 5s It is equipped with 7 cams which can be adjust ed by 4 coloured levers A graduated pla...

Page 16: ...n the fol lowing sequence 1 Blue lever 2 Orange lever 3 Black lever 4 Red lever The straight line 2 A marks the lever sequence Manuel air damper section Factory is setting at 30 This damper section sh...

Page 17: ...s 3s In order to measure the firing output Disconnect the plug socket 18 A p 5 on the ionization probe cable the burner will fire and then go into lock out after the safety time has elapsed Perform 10...

Page 18: ...ention as a rule the air pressure switch must limit the CO in the fumes to less than 1 10 000 ppm To check this insert a combustion analyser into the chimney slowly close the fan suction inlet for ex...

Page 19: ...rols boiler tempera ture or pressure point C The control box will continue however to mon itor flame presence and the correct position of the air pressure switch When the temperature or the pressure i...

Page 20: ...been carried out in accordance with the burner s electrical diagrams an ignition cycle with closed gas ball valve dry test must be per formed 1 The manual ball gas valve must be closed 2 The electrica...

Page 21: ...t the burner if the combustion values found at the beginning of the operation do not comply with the regulations in force or at any rate do not correspond to good combustion Use the appropriate card t...

Page 22: ...ormer electrical connections Check 32 Control box defective Replace 33 A cock down line of the gas train is closed Open 34 Air in pipework Bleed air The burner goes to lock out right after flame appea...

Page 23: ...e signal Electrical supply lower than 170V Lock out Extraneous light Key Off Yellow Green Red SIGNAL PROBABLE CAUSE 2 flashes The flame does not stabilise at the end of the safety time faulty ionisati...

Page 24: ...RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com Subject to modifications...

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