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13

ADJUSTMENTS BEFORE FIRST FIRING

Adjustment of the combustion head, and air and
gas deliveries has been illustrated on

 

page 9. 

In addition, the following adjustments must also
be made:
- Open manual valves up-line from the gas train.
- Adjust the air pressure switch to the zero posi-

tion of the scale (A).

- Adjust the maximum gas pressure switch to the

start of the scale (B).

- Adjust the minimum gas pressure switch to the

start of the scale (C).

- Purge the air from the gas line.

Continue to purge the air (we recommend us-
ing a plastic tube routed outside the building)
until gas is smelt.

- Fit a U-type manometer (D) to the gas pressure

test point on the sleeve, (+) and to the combus-
tion chamber: 

- pressure test point (-).

The manometer readings are used to calculate
the 2nd stage operation burner power using the
graphs on page 7.

- Connect two lamps or testers to the two gas

line solenoid valves VR and VS to check the
exact moment at which voltage is supplied.
This operation is unnecessary if each of the
two solenoid valves is equipped with a pilot
light that signals voltage passing through.

Before starting up the burner it is good practice
to adjust the gas train so that ignition takes place
in conditions of maximum safety, i.e. with gas de-
livery at the minimum.

SERVOMOTOR

The servomotor automatically adjusts the air
gate valve, enables the gas valves to open only
if the air gate valve is in the correct position and
establishes when the stage 2 gas valve will be
energized. 
It makes a maximum rotation of 90° in 5s.
It is equipped with 7 cams, which can be adjust-
ed by 4 coloured levers. A graduated plate with 4
coloured sectors marks the lever operation point. 

Blue lever

This lever sets the position of the air gate valve
3)(A)p.5 while the burner is at rest. It is factory-
set as shown in figure (A)p.14: lever on axis 1.
The air gate valve is therefore kept fully closed
when the burner is at rest, to minimize heat loss
caused by flue draught. 
If instead the air gate valve is to be kept partly
open while the burner is at rest (e.g. to cool the
combustion head), turn the blue lever to the left 
(+ sign on the plate). The new air gate position
may be checked after starting and stopping the
burner. Do not, however, go beyond the position
of the orange lever, which sets the position of the
air gate valve in stage 1.
To return the air gate valve to the fully closed po-
sition with the burner at rest, turn the blue lever
to the right (- sign on the plate) to the position in-
dicated in figure (A)p.14: lever on axis 1. In this
case the air gate valve follows lever movement. 

All the installation, mainte-
nance and disassembly opera-
tions must be carried out with
the electricity supply discon-
nected.

The installation of the burner
must be carried out by qualified
personnel, as indicated in this
manual and in compliance with
the standards and regulations
of the laws in force.

(D)

U-TYPE MANOMETER

D3441

(C)

D896

D66

D68

MIN GAS PRESSURE SWITCH

AIR PRESSURE SWITCH

MAX GAS PRESSURE SWITCH

(A)

(B)

DANGER

WARNING

Summary of Contents for GAS 9/2

Page 1: ...Installation use and maintenance instructions 20014474 5 01 2018 Forced draught gas burners Two stage operation CODE MODEL TYPE 20014057 GAS 9 2 1114 T 20014058 GAS 9 2 1114 T GB...

Page 2: ......

Page 3: ...The instruction manual supplied with the burner is an integral and essential part of the product and must not be sepa rated from it it must therefore be kept carefully for any necessary consultation...

Page 4: ...expressly named by the manufacturer the type and pressure of the fuel the voltage and frequency of the elec trical power supply the minimum and maximum deliveries for which the burner has been regulat...

Page 5: ...ire and single stage on off Standard applications Boilers water steam diathermic oil Ambient temperature C 0 40 Combustion air temperature C max 60 In conformity with EEC Directives 2006 95 2004 108 2...

Page 6: ...This kit must be fitted whenever the the burner is to be operated on town gas Code is suitable for the both standard and ex tended head FLAME SENSOR KIT Code 3010359 SUPPORT D Code 3000731 The support...

Page 7: ...ts The maximum dimensions of the burner are giv en in C Bear in mind that inspection of the combustion head requires the burner to be opened by with drawing the rear part on the slide bars The maximum...

Page 8: ...ar gins of safety and therefore the entire FIRING RATE range may be used COMMERCIAL BOILERS The burner boiler combination does not pose any problems if the boiler is CE type approved and its combustio...

Page 9: ...dered Example Burner GAS 9 2 Natural gas PCI 10 kWh Nm3 curve 1 Gas pressure at test point 13 A p 5 24 mbar Pressure in combustion chamber 2 mbar 24 2 22 mbar in the GAS 9 2 graph this corresponds to...

Page 10: ...is stage slide the burner fully out from slide bars 6 Before securing the combustion head to the boiler make sure the probe and the electrode are correctly positioned as shown in C If positioning is i...

Page 11: ...or 1 to the reference position defined by the chart this moving rod and shut ter mounted inside the combustion head Positioning can be read by the index on the sector itself or on the graduated cylind...

Page 12: ...h EN 676 Standards gas valve leak detection control devices are compulsory for burners with maximum out puts of more than 1200 kW 13 Gas train burner adaptor P1 Pressure at combustion head P2 Pressure...

Page 13: ...9 A p 5 The fair leads and precut holes can be used in various ways One example is given be low GAS 9 2 1 Three phase power supply Pg 11 2 Single phase power supply Pg 7 3 Remote control device TR Pg...

Page 14: ...o MAX Even if the scale of the thermal cut out does not include rated motor absorption at 400 V protec tion is still ensured in any case N B Models GAS 9 2 three phase leave the factory preset for 400...

Page 15: ...ect position and establishes when the stage 2 gas valve will be energized It makes a maximum rotation of 90 in 5s It is equipped with 7 cams which can be adjust ed by 4 coloured levers A graduated pla...

Page 16: ...n the fol lowing sequence 1 Blue lever 2 Orange lever 3 Black lever 4 Red lever The straight line 2 A marks the lever sequence Manuel air damper section Factory is setting at 30 This damper section sh...

Page 17: ...s 3s In order to measure the firing output Disconnect the plug socket 18 A p 5 on the ionization probe cable the burner will fire and then go into lock out after the safety time has elapsed Perform 10...

Page 18: ...ention as a rule the air pressure switch must limit the CO in the fumes to less than 1 10 000 ppm To check this insert a combustion analyser into the chimney slowly close the fan suction inlet for ex...

Page 19: ...rols boiler tempera ture or pressure point C The control box will continue however to mon itor flame presence and the correct position of the air pressure switch When the temperature or the pressure i...

Page 20: ...been carried out in accordance with the burner s electrical diagrams an ignition cycle with closed gas ball valve dry test must be per formed 1 The manual ball gas valve must be closed 2 The electrica...

Page 21: ...t the burner if the combustion values found at the beginning of the operation do not comply with the regulations in force or at any rate do not correspond to good combustion Use the appropriate card t...

Page 22: ...ormer electrical connections Check 32 Control box defective Replace 33 A cock down line of the gas train is closed Open 34 Air in pipework Bleed air The burner goes to lock out right after flame appea...

Page 23: ...e signal Electrical supply lower than 170V Lock out Extraneous light Key Off Yellow Green Red SIGNAL PROBABLE CAUSE 2 flashes The flame does not stabilise at the end of the safety time faulty ionisati...

Page 24: ...RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com Subject to modifications...

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