Riele Photometer 5010 V5+ Service Manual Download Page 41

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4.12 HALOGEN LAMP REF

0554871001

RIELE BERLIN

Photometer 5010 V5+

4.12.2

12.05.2007

The halogen lamp can be easily removed.

Attention:
The halogen lamp may be hot.

Use tweezers for removing.

The picture shows the lamp socket.

Attention: The lamp socket is adjusted in the factory.
The two screws (A) are not to be solved without a
special reason.

Summary of Contents for Photometer 5010 V5+

Page 1: ...Photometer 5010 V5 Version 5 x SN 7000 Service Manual ...

Page 2: ...3 1 BLOCK DIAGRAM up to SN 8001 RIELE BERLIN Photometer 5010 V5 3 1 1 29 08 2007 ...

Page 3: ...3 1 BLOCK DIAGRAM from SN 8002 RIELE BERLIN Photometer 5010 V5 3 1 2 29 08 2007 ...

Page 4: ... last key is representing the service tools M A I N M E N U M E A S U R E W I T H P R O G R M E T H O D S M E A S U R E W I T H B A S I C M E T H O D S M E A S U R E N E W C H A N G E C O P Y U T I L I T I E S L A M P L F 3 7 0 3 C 2 2 1 1 0 7 1 1 3 9 U T I L I T I E S P A G E 1 5 D A R K A D J U S T M E N T P A G E M U L T I S T A N D A R D P R I N T E R P U M P B U B B L E D E T E C T E X I T 3 ...

Page 5: ...adjustment 7 2 1 Multi standard function 7 2 2 Printer ON OFF 7 2 3 Pump bubble detector 7 2 4 Menu serial COM 7 2 5 Quality control 7 2 6 Settings printout 7 2 7 Data logging 7 2 8 Temperature ON OFF 7 2 9 Temperature adjustment 7 2 10 Laboratory name 7 2 11 User name 7 2 12 Error list 7 2 13 Key signal ON OFF 7 2 14 Touch panel adjustment 7 2 15 Date Time 7 2 16 Language 7 2 17 ADC counts Optic ...

Page 6: ...rained staff their unintentional selection is protected by a password Change in service program with SERVICE TOOLS Enter password 1 3 4 6 7 Confirm with E The service level will be opened until to the next shutdown of the device U T I L I T I E S P A G E 5 5 L A N G U A G E P A G E A D C C O U N T S O P T I C S E R V I C E T O O L S E X I T S E R V I C E T O O L S P A S S W O R D 1 2 3 4 5 6 7 8 E...

Page 7: ...em no Service tool Description in chapter 1 SYSTEM INITIALISATION S1 2 MEMORY S2 3 DISPLAY TEST S3 4 LAMP S4 5 SERIAL NO S5 6 PCB LAYOUT S6 7 SET WAVELENGTH S7 8 TEST FILTER WHEEL S8 9 TEMPERATURE ON OFF S9 10 TEMPERATURE VALUE S10 11 CORRECTION VALUE S11 12 TEMPERATURE CALIBRATION S12 13 ADC CORRECTION S13 14 ADC COUNTS OPTIC S14 15 ADC COUNTS DARK ADJ S15 16 BOOST WAVELENGTH S16 17 CALIBRATION 1...

Page 8: ...M I N I T I A L I S A T I O N E X I T S T A R T D A T E T I M E m m d d y y h h m m s s 1 0 1 2 0 5 1 4 5 4 3 4 1 2 3 4 5 6 7 8 E S C 9 0 E Beeper ON Printer internal ON Printer external OFF Real time clock ON Boost mode up to 390 nm Language English Analog digital converter correction 150 Temperature control Correction values 3000 EDP OFF EDP protocol STX ETX BCC Resulting factors of methods base...

Page 9: ... of all stored methods can be done for an optional later new programming The action ends with a long beep EXIT leaves the function without any changes D E L E T E F R E E M E T H O D S E X I T S T A R T S2 2 Multi Standard Memory Attention With DEL the memory assigned to nonlinear methods is deleted without a call back The contents of the memory can be exported and imported by special remote comma...

Page 10: ...p EXIT leaves the function without any changes D E L L O G G E R M E M O R Y E X I T S T A R T S2 4 Delete QC Memory Attention With START the memory assigned to QC data is deleted without a call back The action ends with a long beep EXIT leaves the function without any changes D E L Q C M E M O R Y E X I T S T A R T RIELE BERLIN Photometer 5010 V5 3 3 5 11 03 2009 ...

Page 11: ...ltage can be temporarily reduced In case of the adjustment of the optical path the light spot is better to be seen With MAX the lamp voltage arises to its normal value EXIT leaves the function without any changes L A M P 1 2 1 3 V E X I T M I N S5 Serial No The current serial number of the device can be read and set The number e g 7001 is shown on the right upper corner of the window A new number ...

Page 12: ...E L E C T S7 Set Wavelength The assignment of wavelength and filter position can be done The current filter position is blinking With SELECT the filter position can be set With NEW the wavelength can be edited EXIT leaves the function without any changes In the first line the current filter position is shown The new value of the wavelength has to be entered The input has to be confirmed with E S E...

Page 13: ...n the first line as ON or OFF The display shows additionally the following information a D in case of an inserted flow through cuvette adaptor an E in case of an inserted standard cuvette adaptor the required value of temperature regulation the actual value of temperature regulation the stability value the current value of ADC With SELECT the temperature level can be chosen With OK the temperature...

Page 14: ...4 8 5 E 3 7 1 1 2 7 3 D 3 7 1 1 1 6 5 E X I T N E W S E L E C T N E W V A L U E 1 2 3 4 5 6 7 8 E S C 9 0 E S11 Correction Value The correction values of the device can be read and set A new value can be entered with maximum five digits With SELECT a specific correction value can be set The correction values are marked as E25 E30 E37 D25 D30 and D37 corresponding to the type of adapter E or D and ...

Page 15: ... read and set The range of this value is 0 up to 255 The default value is 150 The input has to be confirmed with E A D C C O R R E C T I O N 1 5 0 1 2 3 4 5 6 7 8 E S C 9 0 E S14 ADC Counts Optic Indicated is the current value of the optical analogue digital converter The value is proportional to the light current depending on the selected amplification level and the boost setting To a key actuati...

Page 16: ...with the different adaptors E or D A D C C O U N T S D A R K A D J E 0 1 8 4 2 5 1 1 8 4 2 8 2 1 8 4 3 3 3 1 8 4 4 2 4 1 8 4 5 7 5 1 8 4 8 3 6 1 8 5 3 4 7 1 8 6 3 0 E X I T E D S16 Boost Wavelength To improve the low light gain at small wavelengths the measurement time is extended when operating below a definite wavelength This definite wavelength will be displayed on the right upper corner of the...

Page 17: ...hapter 4 40 Voltage 12 VDC of halogen lamp The procedure is finished by EXIT C A L 1 2 V A D C 1 2 0 2 V E X I T S T A R T S18 Distributor Text Init The distributor text shown after switching on the Photometer 5010 V5 will be erased by invoking START EXIT leaves the function without any changes A new distributor text can be set by software Serial Monitor 5010 chapter 4 9 D I S T R I B U T O R T E ...

Page 18: ... EXIT is pushed By ZERO an automatic zero adjustment can be done To a key actuation the system reacts possibly only after three seconds A U T O M A T I C R E S U L T S E X I T S T A R T M E T H O D N O 1 C F 1 W A V E L E N G T H 3 4 0 n m 2 F A C T O R 1 0 0 0 E X I T 3 T E M P E R A T U R E 3 7 C 4 D E L A Y 0 s 5 U N I T O K 6 7 8 1 2 3 4 5 6 7 8 P 1 3 D E L A Y 5 C F 4 2 E X I T M O D E W A S ...

Page 19: ...RT EXIT leaves the function without any changes C L E A R F A C T O R S R B E X I T S T A R T S22 Clear error list The last 10 serious errors are shown or printed The complete error list will be erased by invoking START EXIT leaves the function without any changes C L E A R E R R O R L I S T E X I T S T A R T S23 Printer test A special printout for testing the printer ribbon or the hardware is pro...

Page 20: ...lled The attribute can be changed with SELECT ON only for development purposes OFF normal position The setting has to be confirmed with OK EXIT leaves the function without any changes S T A C K T E S T O F F E X I T O K S E L E C T RIELE BERLIN Photometer 5010 V5 3 3 15 11 03 2009 ...

Page 21: ...cb RR 120 light barrier filter wheel P7 motherboard pcb RR 120 photodiode P8 motherboard pcb RR 120 Peltier element P9 motherboard pcb RR 120 Pcb RR 122 for display printer touch P10 motherboard pcb RR 120 Pcb RR 122 for display printer touch P11 motherboard pcb RR 120 Pcb RR 121 motor filter wheel P13 motherboard pcb RR 120 Interface RS 232 P14 motherboard pcb RR 120 Pcb RR 121 motor peristaltic ...

Page 22: ...kside of Photometer 5010 V5 base plate Replacement see chapter 5 1 Opening see chapter 5 2 Separating top case and bottom case see chapter 5 3 Base plate see chapter 5 6 Power supply Installation For installation proceed in reverse order Fuses Between the mains switch and the mains cable connector there is a cartridge with two fuses Fa and Fb with following specifications dimensions mm 5 20 standa...

Page 23: ... power input 90 V 264 V gnye gnye fuses Fa and Fb ground connection wh gr mains switch br bk line filter br bk PE N L AC DC power supply REF 5010 016 terminal block with 7 pins RIELE BERLIN Photometer 5010 V5 4 1 2 18 08 2010 ...

Page 24: ... power input 90 V 264 V gnye gnye fuses Fa and Fb ground connection wh gr Mains switch br bk line filter br bk PE N L AC DC power supply REF 5010 086 terminal block with 9 pins RIELE BERLIN Photometer 5010 V5 4 1 3 18 08 2010 ...

Page 25: ... Description The unit connects the power input with the AC DC power supply Location Backside of Photometer 5010 V5 base plate fan fuses Fa and Fb mains switch power input 90 V 264 V RIELE BERLIN Photometer 5010 V5 4 2 1 13 11 2006 ...

Page 26: ... 15 VDC 1 A Location Base plate of Photometer 5010 V5 Replacement see chapter 5 1 Opening see chapter 5 2 Separating top case and bottom case see chapter 5 6 Power supply see chapter 4 4 Cable power supply printer Installation For installation proceed in reverse order See also exploded view chapter Dismantling Terminal block RIELE BERLIN Photometer 5010 V5 4 3 1 27 08 2010 ...

Page 27: ...4 3 AC DC POWER SUPPLY REF 5010 016 086 P1 Cable AC DC power supply Capacitor 10000 µF 25 V RIELE BERLIN Photometer 5010 V5 4 3 2 27 08 2010 ...

Page 28: ... 15 VDC 1 A Location Base plate of Photometer 5010 V5 Replacement see chapter 5 1 Opening see chapter 5 2 Separating top case and bottom case see chapter 5 6 Power supply see chapter 4 4 Cable power supply printer Installation For installation proceed in reverse order See also exploded view chapter Dismantling Terminal block RIELE BERLIN Photometer 5010 V5 4 3 3 27 08 2010 ...

Page 29: ...4 3 AC DC POWER SUPPLY REF 5010 016 086 Cable CN2 printer controller power supply Cable AC DC power supply Capacitor 10000 µF 25 V RIELE BERLIN Photometer 5010 V5 4 3 4 27 08 2010 ...

Page 30: ...oard P23 PCB printer controller CN2 has been replaced by power supply cable REF 5010 077 as described in chapter 4 4 A 15R 5W wirewound resistor must be soldered at ST23 between pins 1 and 3 as shown below Devices from SN 8002 without pin header Devices up to SN 8002 with pin header After installing AC DC power supply it is strongly recommended to update to the newest operating system version see ...

Page 31: ... plug connection P23 To prevent this it is possible to replace P23 with the new power supply cable described in this chapter The printer controller power supply CN2 will be connected then directly to the AC DC power supply eliminating the connection through the motherboard Beginning with SN 8002 all devices are equipped with this cable at factory thus no replacement is required Location The printe...

Page 32: ...nt The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening In case of servicing a device previous to SN 8002 the connection has to be removed Cable PCB motherboard P23 PCB printer controller CN2 Remove the plastic cover of the terminal Unscrew the two lens head screws labeled with V1 and GND ...

Page 33: ...ble terminals have to be screwed at the AC DC power supply with V1 red wires and GND blue wires Set the plastic cover of the terminal The new power supply cable has to be placed under the corner of the motherboard s base plate This will prevent the cable to interfere with the fan operation after mounting dismounting the device Plug the cable with CN2 at the printer controller ...

Page 34: ... Pump wheel Connector bubble detector Halogen lamp Unit photodiode Lenses Unit Peltier element Unit cuvette adaptor Location Base plate Replacement The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening see chapter 5 2 Separating top case and bottom case see chapter 5 3 Base plate Installation For installation proceed in reverse order RIELE BERLIN Photometer 5010 V5 4 10 1 11 05 2006 ...

Page 35: ... nm Location Optical unit Replacement The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening see chapter 5 2 Separating top case and bottom case see chapter 5 3 Base plate see chapter 5 5 Optical unit Filter wheel motor filter wheel motor peristaltic pump light barrier Installation For installation proceed in reverse order Filter wheel with nine filter positions called F1 to F9 Filter...

Page 36: ... 5010 V5 the value of the wavelength e g 670 nm for the corresponding position e g 7 becomes changed by a service software routine Mechanical operations Location Optical unit Replacement The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening see chapter 5 2 Separating top case and bottom case see chapter 5 3 Base plate page 5 3 1 The filter wheel is turned by hand so that the correspo...

Page 37: ... the metal slice can be taken out Left picture Optical filter with marking 340 nm Right picture Optical filter with marking arrow The arrow shows the direction of the light Two kinds of optical filters can be used in the filter wheel diameter 12 mm diameter 10 mm In case of using filters with a diameter 10 mm an additional spacer ring is needed Spacer ring for Optical filter Complete unit optical ...

Page 38: ...ilter has only one reflecting surface this reflecting surface must be judged to the light source If the filter is marked with an arrow it shows the direction of the light The Seeger ring can loosely be inserted into the hole in the filter wheel With the tool B left illustration and a pipe wrench the filter and the Seeger ring can be fixed ...

Page 39: ...ey actuation the system reacts possibly only after three seconds The functions V0 to V7 set the amplification level The function BO increases boost ON or reduces boost OFF the time slot The functions F0 to F9 place the filter wheel into the positions 0 to 9 The position 0 corre sponds to the filter wheel position at the dark level adjustment Select amplification level V0 and boost OFF Stop functio...

Page 40: ...n The halogen lamp is working with 12 VDC and an electrical power of 20 W Location Optical unit The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening item 3 and item 5 Unscrew the cylinder head screw Remove the lamp shield Replacement Unscrew the knurled head screw Remove the holding plate ...

Page 41: ...2 2 12 05 2007 The halogen lamp can be easily removed Attention The halogen lamp may be hot Use tweezers for removing The picture shows the lamp socket Attention The lamp socket is adjusted in the factory The two screws A are not to be solved without a special reason A ...

Page 42: ...eter 5010 V5 4 12 3 12 05 2007 The plastic bag B of the halogen lamp can be used for inserting of the lamp Do not touch the glass of the halogen lamp with fingers The picture shows the plastic bag the halogen lamp the holding plate and the lamp shield B ...

Page 43: ... and the boost setting To a key actuation the system reacts possibly only after three seconds The functions V0 to V7 set the amplification level The function BO increases boost ON or reduces boost OFF the time slot The functions F0 to F9 place the filter wheel into the positions 0 to 9 The position 0 corre sponds to the filter wheel position at the dark level adjustment Select amplification level ...

Page 44: ...e a lense a lense holder and a cable with plug Lense Plug P7 The photodiode is covered by a black label Location The photodiode is situated at the optical unit The plug P7 is connected with the socket ST7 on the mother board RR 120 Unit photodiode Plug P7 RIELE BERLIN Photometer 5010 v5 4 13 1 10 05 2006 ...

Page 45: ...mantled see chapter 5 1 Opening item 1 and item 3 Unplug the unit photodiode from the mother board RR 120 Unscrew the two screws attaching the unit photodiode at the optical unit Installation For installation proceed in reverse order RIELE BERLIN Photometer 5010 v5 4 13 2 10 05 2006 ...

Page 46: ...connected with the socket ST20 on the mother board RR 120 Lead with crimped connector belonging to plug P2 pin 4 type of adaptor Location Optical unit Replacement The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening see chapter 5 2 Separating top case and bottom case see chapter 5 3 Base plate Unscrew the two cylinder head screws of the PCB RR 126 Unscrew the cylinder head screw of ...

Page 47: ... the plates The element is used to cool down the cuvette cuvette adaptor and cuvette compartment Location Optical unit Unit Peltier element Replacement The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening see chapter 5 2 Separating top case and bottom case see chapter 5 3 Base plate see chapter 5 4 Optical compartment peristaltic pump heating unit Two clamp screws are glued Heat con...

Page 48: ... chapter 5 2 Separating top case and bottom case see chapter 5 3 Base plate see chapter 5 5 Optical unit Filter wheel motor filter wheel motor peristaltic pump light barrier Installation For installation proceed in reverse order To fit the step motor the cover plate of the working area needs to be modified To remove the cover plate see chapter 5 4 2 ASSEMBLING DISMANTLING Modified cover plate is p...

Page 49: ... The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening see chapter 5 2 Separating top case and bottom case see chapter 5 3 Base plate see chapter 5 5 Optical unit Filter wheel motor filter wheel motor peristaltic pump light barrier Installation For installation proceed in reverse order RIELE BERLIN Photometer 5010 V5 4 18 1 10 05 2006 ...

Page 50: ...d RR 120 Holder of the light barrier Light barrier Location Optical unit Replacement The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening item 1 item 2 item 3 item 5 see chapter 5 5 Optical unit Filter wheel motor filter wheel motor peristaltic pump light barrier Adjusting procedure of the light barrier Loosen the cylinder head screw Hole on the mounting plate RIELE BERLIN Photomete...

Page 51: ...lue e g 399MS shows the rotation of the filter wheel The abbreviation MS is used for motor step Move the holder up or down as long as each hole situated on the border line of the filter wheel is centered to the hole situated on the mounting p F T E S T F I L T E R W H E E L F 1 3 4 0 n m 3 9 9 M S F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 E S C F 9 F 0 late ix the cylinder head screw 3 Check one after anoth...

Page 52: ...or technical defective an error message For further information see OPERATING INSTRUCTIONS chapter 9 Error message Correction Location Bubble detector Replacement Open the lid Disconnect the bubble detector Withdraw the aspiration tubing from the metal tube Don t bend the apiration tubing Replace the bubble detector Installation For installation proceed in reverse order For further information see...

Page 53: ...l Heating unit Plug Potentiometer for factory calibration Location Optical unit Replacement Loosen clamp screw open tube connection remove adaptor Installation For installation proceed in reverse order After installation of a new cuvette adaptor a dark level adjustment has to be done by UTILITIES DARK LEVEL ADJUSTMENT START RIELE BERLIN Photometer 5010 V5 4 21 1 28 04 2006 ...

Page 54: ...f Plastic adapter Heating unit Plug Potentiometer for factory calibration Location Optical unit Replacement Loosen clamp screw remove adaptor Installation For installation proceed in reverse order After installation of a new cuvette adaptor a dark level adjustment has to be done by UTILITIES DARK LEVEL ADJUSTMENT START Holding spring for disp cuvette REF 1707159001 RIELE BERLIN Photometer 5010 V5 ...

Page 55: ...d RR 120 Location Optical unit Connector bubble detector Replacement The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening item 1 item 2 item 3 item 5 Loosen milled nut and remove the connector bubble detector Remove the green lead with crimped connector belonging to plug P2 pin 4 type of adaptor Installation For installation proceed in reverse order RIELE BERLIN Photometer 5010 V5 4...

Page 56: ... Optical unit Lamp holder Cylinder head screws with ondular washer Replacement The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening item 1 item 2 item 3 item 5 Remove halogen lamp For further information see chapter 4 12 Halogen lamp Unplug P4 Unscrew the two cylinder head screws Installation For installation proceed in reverse order RIELE BERLIN Photometer 5010 V5 4 24 1 12 05 2006...

Page 57: ...10 065 pump tube with joints REF 5010 050 Joint inlet tube cuvette REF 1707175001 Aspiration tubing REF 5010 065 Joint inlet tube cuvette REF 1707175001 Outlet tube cuvette REF 5010 066 Pump tube with joints REF 5010 050 Waste tubing REF 1704834001 RIELE BERLIN Photometer 5010 V5 4 26 1 18 05 2006 ...

Page 58: ...The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening item 1 item 2 and item 5 see chapter 5 2 Separating the top case from the bottom case see chapter 4 41 Touchscreen Note When the plastic foil touchscreen REF 5010 070 is removed from device it might not be reusable Installation For installation proceed in reverse order RIELE BERLIN Photometer 5010 V5 4 30 1 15 05 2006 ...

Page 59: ...er 4 41 Plastic foil touchscreen see chapter 4 34 Location Top case Replacement The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening item 1 item 2 and item 5 see chapter 5 2 Separating the top case from the bottom case see chapter 4 41 Touchscreen see chapter 4 43 PCB RR 122 Display printer touch see chapter 4 34 Plastic foil touchscreen Note When the plastic foil touchscreen REF 50...

Page 60: ...o guide the aspirate tubing Metal tube inlet Location Top case Replacement Remove aspirate tubing from metal tube inlet Remove metal tube inlet by turning and pulling at the same time Installation For installation proceed in reverse order RIELE BERLIN Photometer 5010 V5 4 32 1 15 05 2006 ...

Page 61: ...ter 5010 V5 has to be dismantled see chapter 5 1 Opening see chapter 5 2 Separating the top case from the bottom case Disconnect plug J ST3 of PCB RR 122 display printer touch Remove microswitch by a screw driver and clean frame from remaining glue Installation For installation proceed in reverse order Use for example glue Delomet Typ 2301 RIELE BERLIN Photometer 5010 V5 4 33 1 15 05 2006 ...

Page 62: ...ster and self adhesive Location Top case Replacement Remove the plastic foil carefully Avoid scratches on the top case Note When the plastic foil is removed from device it might not be reusable Installation For installation proceed in reverse order RIELE BERLIN Photometer 5010 V5 4 34 1 12 05 2006 ...

Page 63: ...ment The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening see chapter 5 2 Separating top case and bottom case Remove top cover for printer paper and ribbon Disconnect 18 pin plug CN6 from printer controller 8NAD REF 5010 053 Loosen 2 front screws in the hollows and remove the other 2 screws Remove printer mechanism RIELE BERLIN Photometer 5010 V5 4 35 1 15 05 2006 ...

Page 64: ...NAD REF 5010 052 Installation For installation proceed in reverse order Marked lead Solder printer connection cable to printer mechanism Also take care for marked lead of pin 1 RIELE BERLIN Photometer 5010 V5 4 35 2 15 05 2006 ...

Page 65: ... bubble detector interface stepper motor for filter wheel interface light barrier filter wheel interface RS 232C interface internal printer Centronics interface touchscreen interface Peltier element interface heating unit halogen lamp regulator fuses F1 F2 and F3 Location Base plate Replacement The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening see chapter 5 2 Separating top case ...

Page 66: ...4 40 PCB RR 120 MOTHERBOARD REF 5010 120 Component diagram layout c RIELE BERLIN Photometer 5010 V5 4 40 2 17 03 2009 ...

Page 67: ...4 40 PCB RR 120 MOTHERBOARD REF 5010 120 Component diagram layout d RIELE BERLIN Photometer 5010 V5 4 40 3 17 03 2009 ...

Page 68: ...h the device on 4 Use DVM for measuring 12 VDC 5 Connect the negative lead of DVM to the ground connector soldering connector 6 Connect the positive lead of DVM to the pin 3 of IC10 7 Check the voltage 5 VDC tolerance 5 8 Connect the positive lead of DVM to the pin 4 of IC10 9 Check the voltage 12 VDC tolerance 5 10 Connect the positive lead of DVM to the pin 14 of IC10 11 Check the voltage 12 VDC...

Page 69: ...e lead of DVM to pin 2 of plug ST4 5 Connect the positive lead of DVM to pin 1 of plug ST4 6 Check the voltage 12 0 VDC tolerance 50 mVDC 7 If necessary adjust the voltage 12 0 VDC tolerance 5 mVDC with potentiometer P2 Turning clockwise increases voltage Turning counter clockwise decreases voltage Potentiometer P2 Fuses F1 F2 and F3 Name Protection Specification F1 VCC 5 VDC T 3 15 A 250 V F2 15 ...

Page 70: ...age by the multiplexer IC10 ADG428 The eight different settings of amplification are called V0 up to V7 The setting V0 is equivalent to the lowest amplification The microcontroller converts the frequency signal of the voltage frequency converter to a digital result in a range between 0 and 600000 This result is called value of the ADC The value of the ADC in the case of photocurrent 0 darkness is ...

Page 71: ...The functions F0 to F9 place the filter wheel into the positions 0 to 9 The position 0 corre sponds to the filter wheel position at the dark level adjustment Stop function by ESC U T I L I T I E S P A G E 5 5 A D C C O U N T S O P T I C B O O S T O F F V 0 F 1 3 4 0 n m 2 1 3 3 6 V 0 V 1 V 2 V 3 V 4 V 5 V 6 V 7 B O F 0 F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 F 9 E S C 6 Amplification Select amplification ...

Page 72: ... valid values for the increasing case could be V0 18865 V1 18869 V2 18872 V3 18887 V4 18899 V5 18901 V6 18923 V7 18933 The deviation between V0 and V7 shall be smaller than absolute 200 counts 16 Switch the device off 17 Remove the plug 1 MOhm and connect the photodiode plug with the socket ST7 18 Do a dark level adjustment by applying utility U1 with both cuvette adaptors OM chapter 7 2 1 Dark le...

Page 73: ...ed value of temperature is ascertained by the program of the microprocessor system The temperature is controlled according to the set temperature in the selected method The PID controller gives information to the controlling program about the given temperature tolerances and therefore about the readiness for measuring Temperature Sensor and ADC The voltage signal of the temperature sensor LM335 is...

Page 74: ...cted one In case of temperature changing by method selection cooling level 3 is selected if desired temperature is lower as selected one If selected temperature is reached it is switched over to a cooling level depending on the temperature for 37 degrees Centigrade cooling level 1 for 30 degrees Centigrade cooling level 2 for 25 degrees Centigrade cooling level 3 The cooling element is a Peltier e...

Page 75: ...10 Temperature value is used for editing the value chapter 3 3 Service program S12 Temperature calibration calibrates the system automatically chapter 3 3 chapter 9 1 The value is noted on a sticker The sticker is shown on the left and put on top of the IC15 SABC517 The sticker shows the serial number of the board e g 7000 and the temperature values of 25 C 30 C 37 C of standard cuvette adaptor S ...

Page 76: ... 8 Do a setting of the temperature values by performing the calibration procedure of Photometer 5010 V5 Service Manual chapter 9 1 Subject Cuvette temperature Service Manual chapter 4 40 Thermal adjustment 9 Do a setting of attribute of PCB layout by applying the service tool S6 Software applications may be dependent on this attribute Service Manual chapter 3 3 S6 PCB layout 10 Delete allocated me...

Page 77: ...980 TEMPERATURE E 25C 8250 3000 30C 9500 3000 37C 11250 3000 TEMPERATURE D 25C 8250 3000 30C 9500 3000 37C 11250 3000 FILTER 0 DDD 1 340 2 405 3 492 4 546 5 578 6 623 7 999 8 999 9 999 PUMP MS AIR 205 MS 50ul 61 B DET 4 BATTERY OK VOLUME OPTIMIZED OFF VDC LAMP 12 09V ADC CORRECTION 150 STACK TEST 18 BOOST nm 390 EDP ON STX ETX BCC LANGUAGE 1 ENGLISH 2 GERMAN KEY SIGNAL ON PROGR METHODS 0 Yellow ma...

Page 78: ...4 40 PCB RR 120 MOTHERBOARD Layout c REF 5010 120 RIELE BERLIN Photometer 5010 V5 4 40 14 04 08 2008 ...

Page 79: ...4 40 PCB RR 120 MOTHERBOARD Layout c REF 5010 120 RIELE BERLIN Photometer 5010 V5 4 40 15 04 08 2008 ...

Page 80: ...4 40 PCB RR 120 MOTHERBOARD Layout c REF 5010 120 RIELE BERLIN Photometer 5010 V5 4 40 16 04 08 2008 ...

Page 81: ...4 40 PCB RR 120 MOTHERBOARD Layout c REF 5010 120 RIELE BERLIN Photometer 5010 V5 4 40 17 04 08 2008 ...

Page 82: ...4 40 PCB RR 120 MOTHERBOARD Layout c REF 5010 120 RIELE BERLIN Photometer 5010 V5 4 40 18 04 08 2008 ...

Page 83: ...4 40 PCB RR 120 MOTHERBOARD Layout c REF 5010 120 33 R RIELE BERLIN Photometer 5010 V5 4 40 19 04 08 2008 ...

Page 84: ...age 4 40 16 P1 Potentiometer 10K Circuit diagram page 4 40 19 D1 D2 Diode 1N4148 R25 Resistor 1K5 R24 Resistor 5K6 R11 Resistor 10K ST6 Header 1x4 T1 Transistor BC547 Attention The following parts of the circuit diagrams are not specified Circuit diagram page 4 40 16 R13 Resistor 4R7 RIELE BERLIN Photometer 5010 V5 4 40 20 04 08 2008 ...

Page 85: ...4 40 PCB RR 120 MOTHERBOARD Layout d REF 5010 120 RIELE BERLIN Photometer 5010 V5 4 40 21 04 08 2008 ...

Page 86: ...4 40 PCB RR 120 MOTHERBOARD Layout d REF 5010 120 RIELE BERLIN Photometer 5010 V5 4 40 22 04 08 2008 ...

Page 87: ...4 40 PCB RR 120 MOTHERBOARD Layout d REF 5010 120 RIELE BERLIN Photometer 5010 V5 4 40 23 04 08 2008 ...

Page 88: ...4 40 PCB RR 120 MOTHERBOARD Layout d REF 5010 120 RIELE BERLIN Photometer 5010 V5 4 40 24 04 08 2008 ...

Page 89: ...4 40 PCB RR 120 MOTHERBOARD Layout d REF 5010 120 RIELE BERLIN Photometer 5010 V5 4 40 25 04 08 2008 ...

Page 90: ...4 40 PCB RR 120 MOTHERBOARD Layout d REF 5010 120 RIELE BERLIN Photometer 5010 V5 4 40 26 04 08 2008 ...

Page 91: ...24 R30 Resistor in case of using 12 mm interference filters 470K or 560K in case of using 10 mm interference filters 1M R40 Resistor in case of using 12 mm interference filters 470K or 560K in case of using 10 mm interference filters 1M C23 Capacitor 680 pF or 470 pF or 2200 pF Description of sparepart The resistors R30 and R40 are equipped with two 1MOhm resistors in parallel circuit This configu...

Page 92: ...xt message TOUCH PANEL ADJUSTMENT will be shown at the first line of the greeting screen Release the touchscreen within one second Execute the procedure called Touchscreen adjustment based on the description in the Operating Instructions Location Top case Replacement The Photometer 5010 V5 has to be dismantled see chapter 5 1 Opening see chapter 5 2 Separating top case and bottom case Installation...

Page 93: ... illumination of the touchscreen Touchscreen with PCB RR 122 Connector for flexible cable with safety latch Flexible cable of J ST8 Attention In case of separating the PCB RR 122 from the touchscreen the flexible cable has to be removed after opening the safety latch RIELE BERLIN Photometer 5010 V5 4 41 2 11 03 2009 ...

Page 94: ...ector for flexible cable with safety latch Flexible cable of J ST8 Attention The safety latch has to be opened in case of unplugging the flexible cable Touchscreen with PCB RR 122 inside of the top case CLOSE OPEN RIELE BERLIN Photometer 5010 V5 4 41 3 11 03 2009 ...

Page 95: ...CREEN REF 5010 057 Mounting parts of the touchscreen With the spacer the position of the touchscreen can be adjusted The nut has to be unscrewed Nut Spacer Spring RIELE BERLIN Photometer 5010 V5 4 41 4 11 03 2009 ...

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Riele Photometer 5010 V5+, Service Manual

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