Ricoh Soleil-PJ WX4130 Field Service Manual Download Page 17 | Manualshive

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3. Replacement and Adjustment

Replaceable Part Hierarchy

The flow chart below shows what parts must be removed to access each replaceable part in the
projector.
The parts on the first level (e.g., Lamp module) are accessible without removing any other parts.
The more levels down that a part is, the more parts you need to remove in order to access it.

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Summary of Contents for Soleil-PJ WX4130

Page 1: ...Model Soleil PJ1 Machine Codes Y011 Y012 Field Service Manual October 2011...

Page 2: ......

Page 3: ...nts through hole pins and on PCBs as the level of heat required to melt lead free solder is high Prevention of Physical Injury 1 Before disassembling or assembling parts of the machine and peripherals...

Page 4: ...ations The following information is only for EU member states The use of the symbol indicates that this product may not be treated as household waste By ensuring this product is disposed of correctly...

Page 5: ...e or Refer to Screw Connector Trademarks Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and or other countries Other product names used herein are for id...

Page 6: ...w 8 Names of the Terminals on the Right Side 8 2 Installation Installation Requirements 9 Using the Menus 11 Using the Menus 11 3 Replacement and Adjustment Replaceable Part Hierarchy 15 Parts Replace...

Page 7: ...er 43 Electrical Adjustment 44 Adjustment Points vs Part Replaced 44 Preparation 45 Projector Setup 45 4 System Maintenance Firmware Update 57 Updating the Firmware Using a Computer Main Board only 57...

Page 8: ...6...

Page 9: ...1 Product Information Specifications See Appendices for the following information General Specifications 7...

Page 10: ...For connecting an Ethernet cable 4 Computer In port Y Pb Pr For inputting RGB signals from a computer or component image signals Y Pb Pr from a video player 5 Video In port For inputting image signals...

Page 11: ...overheated internal components Do not use any power sources other than those that match the specifications shown Doing so could result in fire or electric shock Do not use any frequencies other than t...

Page 12: ...In a high altitude location higher than approximately 1500 m above sea level where air is thin cooling efficiency is reduced so use the projector with High Altitude Mode set to On 2 Installation 10...

Page 13: ...control Setup using the Setting display The menu shown below is for operation instructions purposes and might differ from the actual display 1 Press the MENU button 2 Select a menu tab using the and...

Page 14: ...ttons If To settings is displayed on the right the item has a submenu Press the Enter button to display the submenu screen 5 Press the Enter button If Execute is displayed to the right of the item you...

Page 15: ...Change the value using the and buttons and then press the Enter button Selecting the value from a list Change the value using the and buttons and then press the ENTER button Using the Menus 13...

Page 16: ...are executed or some settings are changed The Network USB Settings menu has three submenu screens USB Settings Network Settings and Network Application Settings Open the submenu according to the sett...

Page 17: ...low shows what parts must be removed to access each replaceable part in the projector The parts on the first level e g Lamp module are accessible without removing any other parts The more levels down...

Page 18: ...Network board Wireless LAN module Y012 only 3 Replacement and Adjustment 16...

Page 19: ...ng types of screws M2 M2 5 M2 6 M3 Lamp Module 1 Turn over the projector and place it on a flat surface so that you can see the bottom of the projector 2 Turn the knob counterclockwise and then open t...

Page 20: ...Hold the handle and then pull the lamp unit out of the projector Intake Cover 1 While pressing the lever on the right side of the air filter pull the intake cover A open 3 Replacement and Adjustment 1...

Page 21: ...Exhaust Fan Cover 1 Exhaust fan cover A hooks x2 Front Cover 1 Lamp cover p 17 Lamp Module 2 Intake cover p 18 3 Exhaust fan cover p 19 4 Remove four screws Parts Replacement 19...

Page 22: ...5 Remove a screw 6 Front cover A x 1 Intake Inner Cover 1 Front cover p 19 3 Replacement and Adjustment 20...

Page 23: ...2 Intake inner cover A x 1 Rear Cover 1 Intake inner cover p 20 2 Remove four screws Parts Replacement 21...

Page 24: ...3 Remove a screw 4 Remove a screw 5 Rear cover A x 2 3 Replacement and Adjustment 22...

Page 25: ...Top Cover 1 Rear cover p 21 2 Remove a screw 3 Top cover A x 1 Terminal Cover 1 Rear cover p 21 Parts Replacement 23...

Page 26: ...2 Control port cover A hooks x 2 3 Terminal cover A x 1 Remote Control Receiver Board 1 Rear cover p 21 3 Replacement and Adjustment 24...

Page 27: ...2 Cover for remote control receiver board bracket A x 1 3 Remote control receiver bracket A x 1 4 Remote control receiver board A x 1 x 1 Parts Replacement 25...

Page 28: ...Speaker 1 Rear cover p 21 2 Cover for remote control receiver board bracket A x 1 3 Speaker A x 2 Control Panel Board 1 Top cover p 23 3 Replacement and Adjustment 26...

Page 29: ...2 Control panel board bracket A x 3 3 Control panel board A x 3 Keys 1 Control panel board p 26 Parts Replacement 27...

Page 30: ...2 Keys A hooks x 5 PSU 1 Top cover p 23 2 Terminal cover p 23 3 Remove 2 screws detach a connector and move the power inlet 3 Replacement and Adjustment 28...

Page 31: ...4 Remove 2 screws detach 2 connectors and open a clamp 5 Remove a screw 6 PSU A x 1 Parts Replacement 29...

Page 32: ...7 Separate the PSU x 2 x 1 Intake Fan 1 Terminal cover p 23 2 Intake fan x 2 x 2 3 Replacement and Adjustment 30...

Page 33: ...3 Intake fan sensor A x 1 Network Board Y012 only 1 Intake fan p 30 2 Network board with bracket x 5 3 Network board x 1 Wireless LAN Module Y012 only 1 Network board p 31 Parts Replacement 31...

Page 34: ...2 Wireless LAN module x 2 x 2 Interface Board 1 Y011 Intake fan p 30 Y012 Network board p 31 2 Remove 2 screws 3 Replacement and Adjustment 32...

Page 35: ...ain board you must enter the current value of color wheel index delay after installing the new board Make a note of the current value by displaying the Service status p 45 Projector Setup 1 Interface...

Page 36: ...oard enter the value of color wheel index delay and perform keystone calibration and sub contrast adjustment p 44 Electrical Adjustment Exhaust Fan 1 Rear cover p 21 2 Remove two screws and detach the...

Page 37: ...3 Exhaust fan A x 1 Lamp Ballast 1 PSU p 28 2 Remove a screw and a cable Parts Replacement 35...

Page 38: ...3 Remove a screw and detach a connector 4 Lamp ballast A x 1 Lamp Power Cord 1 Exhaust fan p 34 2 Lamp ballast p 35 3 Replacement and Adjustment 36...

Page 39: ...3 Exhaust duct A x 2 4 Exhaust duct A x 2 5 Cover A x 1 Parts Replacement 37...

Page 40: ...of color wheel index delay that is specific to the new unit The value is printed on the label attached to the unit Make a note of the last three digits on the label shown in the figure and enter it af...

Page 41: ...lace it on a sheet of paper When handling the optics section hold the metal parts shown in the figure When installing the optics section make sure the cables are not trapped under the leg of the optic...

Page 42: ...2 Remove 2 screws 3 Base for the optics section x 4 4 Lamp fan A 3 Replacement and Adjustment 40...

Page 43: ...Lamp Cover Open Sensor 1 Base for the optics section p 39 Lamp Fan 2 Lamp cover open sensor A Temperature Sensor 1 Lamp fan p 39 2 Remove a screw Parts Replacement 41...

Page 44: ...3 Temperature sensor cover A 4 Temperature sensor with bracket A 5 Temperature sensor A x 1 3 Replacement and Adjustment 42...

Page 45: ...g the left foot adjuster remove the lamp ballast p 35 Lamp Ballast When removing the front or right foot adjuster remove the optics section p 38 Optics Section 2 Release two hooks to remove the foot a...

Page 46: ...aced Keystone Sub Contrast Color wheel index delay Main board Control panel board Optics section Adjustment is needed Not necessary Save Data to EEPROM Common for all adjustments Before doing the adju...

Page 47: ...on the projector 3 Press the button on the projector 4 Press the button on the projector 5 Press and hold the Enter button on the projector for longer than 2 seconds When the projector enters the Serv...

Page 48: ...take fan FAN 2 is the Exhaust fan FAN 3 is the Lamp fan The number in the Error log shows the error ID p 72 Error ID Keystone Calibration 1 Press the Input and buttons simultaneously 3 Replacement and...

Page 49: ...3 Press the Enter button of the projector When the adjustment is successfully completed the values changes from the default 0 0 2048 Example See below If it fails the values don t change from the def...

Page 50: ...ees 5 Select the KC1 item by pressing the button 6 Press the Enter button of the projector When the adjustment is successfully completed the values changes from the default 0 0 2048 Example See below...

Page 51: ...If it fails the values don t change from the default 0 0 2048 7 Keep the projector at 30 degrees Electrical Adjustment 49...

Page 52: ...adjustment is successfully completed the values changes from the default 0 0 2048 Example See below If it fails the values don t change from the default 0 0 2048 When the projector is not tilted accur...

Page 53: ...hine the lamp through it for 30 minutes or more 11 Select the KC3 item by pressing the button 12 Press the Enter button of the projector When the adjustment is successfully completed the values change...

Page 54: ...ght click to display the following color pallet Click the White button Move the mouse cursor out of the screen to avoid an error 1 Select the Sub contrast item by pressing the button 3 Replacement and...

Page 55: ...ent is successfully completed the values changes from the default 512 512 512 Example See below If it fails the values don t change from the default 85 Color wheel index delay 1 Select the C W index d...

Page 56: ...re than 500m 1 640ft and under 1 000m 3 281ft The value 2 15 4 up is for more than 1 000m 3 281ft and under 1 500m 4 921ft The value 3 23 1 up is for more than 1 500m 4 921ft and under 2 000m 6 562ft...

Page 57: ...3 Press the MENU button Electrical Adjustment 55...

Page 58: ...3 Replacement and Adjustment 56...

Page 59: ...driver software must be installed on your computer 1 Double click the CP210xVCPInstaller exe icon 2 Click Install Updating the firmware 1 Make sure that the power cord of the projector is disconnected...

Page 60: ...nd the Returned area under Checksum Hex on the DLP_FlashLoader window displays the same value as the Expected area Updating the firmware using a USB memory device Y012 only You can update the firmware...

Page 61: ...power button the lamp indicator and the temperature indicator flash sequentially 6 When update process is successfully completed the Power button lights up blue and the lamp and temperature indicators...

Page 62: ...ayed in the network service menu Item Description Remote Setup Status Displays the setup status of Remote function Remote Request No Input the request No required for Remote function setup Remote Serv...

Page 63: ...plays the location notified from the NRS New Remote Service as response to request No confirmation on Remote function Remote Perform Registration Perform Remote registration Remote Registration Respon...

Page 64: ...ys the macro version of the NRS New Remote Service certificate used on Remote function Remote Certificate PAC Version Displays the PAC version of the NRS New Remote Service certificate used on Remote...

Page 65: ...uthKeyChangeResult is sent to the regular gateway 5 Writing of the certificate failed notifyAuthKeyChangeResult is sent to the regular or rescue gateway 6 Result notification failed When SSL negotiati...

Page 66: ...is shorter than 3 4 of the configured margin 3 The period between the current time and expiration time is shorter than 1 2 of the configured margin 4 Certificate expired 5 The current date is before t...

Page 67: ...ote Near Expiry Notify Date Displays the date to notify near expiry of certificate Remote Last Scheduled Notify Date Displays the previous scheduled notification date Remote Rescue Gateway URL Path Di...

Page 68: ...imum Number of Multiparts The maximum number of multipart messages sent and received with the NRS New Remote Service gateway Remote SSL Usage Not used Remote Gateway Port Not used Remote Gateway Host...

Page 69: ...391 One machine registered twice 2392 Parameter error 2393 An RC Gate not controlled 2394 A device not controlled 2395 RC Gate BoxID is incorrect 2396 RC Gate DevicID is incorrect 2397 ID2 is incorrec...

Page 70: ...4 System Maintenance 68...

Page 71: ...efective The temperature around the lamp ballast is high Replace the lamp Clean the inside of the projector Replace the optics section Replace the lamp ballast Flashes at 2 second intervals Lamp off e...

Page 72: ...rly connected Replace the fan Replace the main board Temperature error Power went out during use Internal overheating The temperature around the intake fan is 42 degrees C or higher Temperature sensor...

Page 73: ...operly connected Firmware update error The firmware has not been properly written Perform the firmware update procedure again If the problem persists replace the network board and the main board The P...

Page 74: ...erly attached Check the lamp cover open sensor 3 Lamp off error The processor in the lamp ballast is malfunctioning The main processor is malfunctioning Disconnect the power cord and then connect it a...

Page 75: ...tor condition Check if the control panel connector is properly connected 9 Memory read error A data access error occurred while accessing the EEPROM on the main board Replace the main board 10 Audio p...

Page 76: ...r CN14 is properly connected Clean the inside of the projector Replace the main board Replace the optics section 16 DMD error DMD temperature is abnormal DMD drive voltage is too low Replace the optic...

Page 77: ...age Make sure the input signal is switched correctly if Auto Input Search in Default Settings is set to Off For details see the Operating Instructions Make sure the mute function is not turned on For...

Page 78: ...sure the input signal is compatible with the projector For details see Appendices Check the status of the video tape or other video source Image is blurred Image is partially out of focus Make sure t...

Page 79: ...or details see the Operating Instructions Color is faded Tint is poor Check the settings of Color Saturation R level G level and B level in Image Adjustment For details see the Operating Instructions...

Page 80: ...aced between the remote control and the projector Make sure the remote control receiver is not exposed to strong light No images from USB devices Y012 only Make sure the USB memory device is connected...

Page 81: ...there is nothing placed between the computer and the projector Make sure the operating system of the computer is compatible with Network Utility Log on to the computer using administrator privileges t...

Page 82: ...MEMO 80 EN...

Page 83: ...Model Soleil PJ1 Machine Codes Y011 Y012 Appendices Dec 2011...

Page 84: ......

Page 85: ...TABLE OF CONTENTS 1 Appendix Specifications General Specifications 3 List of General Specifications 3 List of Supported Signals 4 1...

Page 86: ...2...

Page 87: ...221 mm 10 1 5 7 8 7 inches Operating environment Temperature 5 to 35 C 73 to 95 F Humidity 30 to 70 Display element Display method Single chip DLP Panel size 0 65 inches Pixels 1 024 000 pixels 1280 H...

Page 88: ...thorized copying The HDCP specification was developed and is licensed by Digital Content Protection LLC The HDMI port on this projector is HDCP compliant and can project digital video content protecte...

Page 89: ...56 250 35 156 36 000 60 317 37 879 40 000 72 188 48 077 50 000 75 000 46 875 49 500 85 061 53 673 56 250 832 624 832 624 74 550 49 725 57 283 848 480 848 480 60 000 31 020 33 750 1024 768 1024 768 60...

Page 90: ...0 49 702 83 500 74 934 62 795 106 500 84 880 71 554 122 500 1280 960 1280 960 60 000 60 000 108 000 75 019 75 019 126 032 85 002 85 937 148 500 1280 1024 1280 1024 60 020 63 981 108 000 75 025 79 976...

Page 91: ...ve resolution mentioned below will be compressed For this reason some information may be lost and or image quality may be affected Y011 Y012 1280 800 dots List of supported signals Y PB PR input Mode...

Page 92: ...d signals HDMI input Since the resolutions or frequencies input from a computer or picture device vary and may be different from the signals listed below the images may not appear correctly or some si...

Page 93: ...250 1080 24p 1920 1080 24 000 27 000 74 250 1080 30p 1920 1080 30 000 33 750 74 250 1080 50p 1920 1080 50 000 56 250 148 500 1080 60p 1920 1080 60 000 67 500 148 500 640 480 640 480 59 940 31 469 25 1...

Page 94: ...00 001 1280 720 1280 720 60 000 45 000 74 250 1280 768 1280 768 59 995 47 396 68 250 59 870 47 776 79 500 74 893 60 289 102 250 84 837 68 633 117 500 1280 800 1280 800 59 910 49 306 71 000 59 810 49 7...

Page 95: ...40 900 1440 900 59 901 55 469 88 750 59 887 55 935 106 500 74 984 70 635 136 750 84 842 80 430 157 000 1600 900 1600 900 60 000 60 000 108 000 60 000 75 000 162 000 1680 1050 1680 1050 59 883 64 674 1...

Page 96: ...D PR 7 GND G GND Y 8 GND B GND PB 9 N C 10 GND 11 N C 12 I2C Data 13 Horizontal sync signal 14 Vertical sync signal 15 I2C CLOCK Input Signal RGB input RGB signals 0 7 V p p 75 ohm Horizontal sync sig...

Page 97: ...c characters supported Replies Acknowledge Aborted 3Dh Command 3byte 3Ah E 45h R 52h 0 30h CR 0Dh No acknowledge 3Dh E 45h R 52h 0 30h CR 0Dh For details of Acknowledge Normally ended see Main command...

Page 98: ...5 Video input INP 9 INP 9 Network input Y012 only INP 12 INP 12 USB input Y012 only INP 13 INP 13 CR is added to the end of Acknowledge Normally ended A USB driver must be installed to control the pr...

Page 99: ...MEMO 15...

Page 100: ...MEMO 16 EN...

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