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3 December 2004

SERVICE PROGRAM MODE

5-5

Service

Tables

Network firmware update

Before you do this procedure, prepare an SD card that contains the required
firmware.

1. Turn off the main power of the machine.
2. Do the “Backup SD card” procedure. (

☛

5.2.3 Backup SD card procedure)

3. Install the SD card, which contains the required firmware, into the SD card slot

[A].

4. Turn on the main power of the mainframe while holding down the

"

,

!

and

#

keys together.

5. When “START” is displayed, press the Start button.
6. Follow the procedure displayed on the operation panel to update the network

firmware.

NOTE:

“Upgrading complete” is displayed after completing this update
correctly.

7. Turn off the main power, and then remove the SD card.
8. Do the “Restore SD card” procedure. (

☛

5.2.3 Restore SD card procedure)

G422S108.WMF

[A]

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Summary of Contents for Sirius-SC1fn

Page 1: ...Model Sirius SC1fn Machine Code G422 SERVICE MANUAL 3 December 2004 Subject to Change...

Page 2: ...atteries in order to dispose of them later do not put more than 100 batteries per sealed box Storing larger numbers or not sealing them apart may lead to chemical reactions and heat buildup Lithium Ba...

Page 3: ...Symbol What it means Refer to section number See Core Tech Manual for details Screw Connector E ring Clip ring Long Edge Feed LEF Short Edge Feed SEF...

Page 4: ...MENT 3 1 3 1 SPECIAL TOOLS 3 1 3 2 REPLACEMENT 3 1 3 2 1 FEED UNIT 3 1 3 2 2 SEPARATION PAD 3 2 3 2 3 ADF REAR COVER 3 2 3 2 4 ORIGINAL SET AND REGISTRATION SENSORS 3 3 3 2 5 READ AND EXIT SENSORS 3 4...

Page 5: ...Entering the service mode 5 1 5 2 2 FIRMWARE UPDATE 5 4 Scanner firmware update 5 4 Network firmware update 5 5 5 2 3 BACKUP AND RESTORE SD CARD 5 6 Backup SD card procedure 5 6 Restore SD card proce...

Page 6: ...ine correction 6 12 White level correction 6 12 Gamma correction Input Output 6 12 Line skipping correction 6 12 Mirroring for ADF Mode 6 12 Magnification 6 12 Color resolution 6 13 Background erase 6...

Page 7: ...ance Over 95 4 mm 3 82 Left clearance Over 33 8 mm 1 35 Back side clearance Over 166 6 mm 6 66 Top clearance Over 530 mm 21 2 1 1 4 POWER REQUIRMENTS CAUTION 1 Make sure the plug is firmly inserted in...

Page 8: ...ty instruction sheet 19 languages No Yes Registration Card No No Warranty Card No No Help Desk Card No No Operating Instruction Yes Yes Scanner reference Yes Yes TWAIN Driver 7 languages Yes NOTE Yes...

Page 9: ...ccessories and their quantities against this list Description Quantity 1 Lower Stand 2 2 Upper stand 2 3 Table Board 1 4 Cross Bar 3 5 Base Board 1 6 Tray 1 7 Plastic Bag 3 8 Trap 1 9 Screw Driver 1 1...

Page 10: ...d Important Secure the adjuster screws till the stand is 65 67mm from the floor NOTE To set the stand to 65 67mm above the floor put in the adjuster screw till it is tightly secured Then turn it for 1...

Page 11: ...ation 5 Put the stands parallel to each other 350 mm from each other 6 Set the two cross bars A on the stands Then secure them with M4x8W screws x 8 7 Put the rack in the upright position so that the...

Page 12: ...ack to level 9 Set the table board C from above the rack 10 Secure the rack with table board C Insert the M4 8W screws x 6 to the screw holes on the back of the table board NOTE Change the height of t...

Page 13: ...rews x 2 12 Set the base board C with the wheels on the floor Line the stand D and the cutout of the base board Then slide the base board to the rack as shown Important Slide the base board C to the r...

Page 14: ...screw does not turn Make sure that the Stepped Screws are fully through the holes A on the base board NOTE Keep the base board to the position where you have secured the stepped screw to the screw ho...

Page 15: ...tly lined 17 Insert the clips to the holes D on both sides of the table board Then secure the tray A with the table board B NOTE Put in the tray to the position where you have inserted the clips 18 Pu...

Page 16: ...N INSTALLATION PROCEDURES 3 December 2004 1 10 20 Set the printer on the base board A 21 Slide the base board as shown 22 Turn the wheels of the base board outside Then lock them G422I222 WMF G422I223...

Page 17: ...n the back of the scanner rack NOTE There are 3 holes B for the cable strap on the back of the scanner rack Insert the cable strap on the hole where the cables easily bind 24 Set the Cables 25 Bind th...

Page 18: ...e Printer The printer can be moved using the base board A 1 Release the stoppers of the wheels 2 Pull out the base board till you see the stepped screws from the holes of the base board 3 Remove the s...

Page 19: ...ns Clean Replace Emergency Maintenance Item 90 K EM Remarks Pick up roller R C Wipe with a wet cloth alcohol or water Feed roller R C Wipe with a wet cloth alcohol or water Separation pad R C Wipe wit...

Page 20: ...itch and disconnect the machine s power cord before you do the procedures in this section 3 1 SPECIAL TOOLS Part number Description Qty G4049005 RS 13 Chart A4 1 B6455010 SD Card 1 B6456800 USB Reader...

Page 21: ...al guide plate A B Separation pad 3 2 3 ADF REAR COVER Open the ADF cover A ADF rear cover x 1 NOTE 1 Release the fastener B after you remove the screw 2 The mylar hinge C easily comes off when you re...

Page 22: ...REPLACEMENT 3 3 Replacement Adjustment 3 2 4 ORIGINAL SET AND REGISTRATION SENSORS Open the ADF cover Release the fasteners A B ADF top cover B Registration sensor x 1 C Original set sensor x 1 G422R...

Page 23: ...DF top cover 3 2 4 A ADF rear cover x 1 B ADF front cover x 1 C Original tray D ADF transport unit x 8 x 2 Remove the read sensor unit E x 1 F Read sensor Remove the exit sensor unit G x 2 x 1 H Exit...

Page 24: ...nt 3 2 6 ADF WHITE PLATE Open the ADF A ADF white plate spring x 2 Instaling the ADF white plate Make sure that the white mylar B is put inside the guide C If the white mylar is not put inside the gui...

Page 25: ...NOTE First remove the spring Transport motor Remove the transport motor unit x 3 spring x 1 B Transport motor x 2 NOTE First remove the spring Attaching the feed and transport motor Make sure that eac...

Page 26: ...December 2004 REPLACEMENT 3 7 Replacement Adjustment 3 2 8 SCANNER TOP COVER A ADF x 2 NOTE When removing the ADF place it in the platen face up B Operation panel x 2 x 2 G422R106 WMF G422R105 WMF B...

Page 27: ...2004 3 8 A Operation panel lower cover x 3 B Scanner front cover x 2 NOTE To remove the scanner front cover pull up 1 and pull to the side at the left or right 2 C Scanner top cover x 4 G422R107 WMF G...

Page 28: ...3 December 2004 REPLACEMENT 3 9 Replacement Adjustment 3 2 9 EXPOSURE GLASSES Scanner top cover 3 2 8 A Scanner exposure glass x 13 B ADF exposure glass x 6 G422R109 WMF A B...

Page 29: ...ptics unit to the notch D with the timing belt NOTE Do not push the scanner optics unit directly when you move it This can cause damage to the shaft and scratches on the rail I 6 Loosen the screw of t...

Page 30: ...E and attach it to the shaft supports 5 Connect the lamp cable 3 2 11 Installing the exposure lamp 6 Loosen the screw of the tension bracket F NOTE The tension bracket is automatically adjusted by it...

Page 31: ...Scanner top cover 3 2 8 Move the scanner optics unit to the center of its shaft with the timing belt NOTE Do not push the scanner optics unit directly when you move it This can cause damage to the sh...

Page 32: ...ent If you touch the shaft with your bare hands clean the shaft with a cloth and alcohol Remove the scanner optics unit shaft A 3 2 10 Remove the timing belt for the scanner optics unit from the pulle...

Page 33: ...REPLACEMENT 3 December 2004 3 14 3 2 13 PSU POWER SUPPLY UNIT Scanner top cover 3 2 8 A PSU x 6 x 2 G422R116 WMF A...

Page 34: ...s key on the operation panel 3 Select System Settings 16 Prepare Carriage Lock Yes 4 Push Exit after Preparation Complete Turn Lock Switch to Lock shows on the LCD 5 Push Exit again to go to the ready...

Page 35: ...e Restore SD card procedure 5 2 3 Lock the scanner optics unit 3 2 14 Then turn the scanner upside down Main control board plate 3 2 14 A Network board plate x 4 x 4 B Network board cover x 3 C Networ...

Page 36: ...If there is skew in book mode there could be a different cause You can move the adjustment plate A to adjust the skew If the right side of the image is down 1 Move the screw of the adjustment plate f...

Page 37: ...0 5 0 5 4 Fan lock error ADF Blinking Blinking 0 5 0 5 5 Exposure lamp error Blinking Blinking 0 5 0 5 6 EEPROM error Blinking Blinking 0 5 0 5 7 Gain Offset adjustment initialization error Blinking B...

Page 38: ...n the ADF is locked over 200 ms after the fan motor has been activated Defective harness Defective fan Defective DF board Defective MCB 1 Check or replace the harness 2 Replace the fan 3 Replace the D...

Page 39: ...k the scanner timing belt tension 5 Check or replace the harness Checking the ASIC for the CCD is not done correctly CCD ASIC error The DMA has no capacity for storing the scanning data Defective FFC...

Page 40: ...problems When the machine detects an impossible recovery error System does not work correctly e g firmware error 1 Turn the main power on off 2 Replace the MCB SC4030 Battery voltage error When the b...

Page 41: ...port Sets the FTP port number 002 Version Displays the network firmware version NOTE To check the scanner firmware version with Web Status Monitor or Web Image Monitor 003 Lot No Displays the machine...

Page 42: ...Displays the jam location and counter For example Code 0x04 Total 38 means that jams have been detected 38 times at the registration sensor NOTE The following codes are displayed on the operation pane...

Page 43: ...ence between the minimum and maximum settings Case 2 The higher values in this example make the image lighter Case 3 The lower values in this example make the image darker Case Density setup 1 Density...

Page 44: ...ware update NOTE Before you do this procedure prepare an SD card that contains the required firmware 1 Turn off the main power of the machine 2 Install the SD card that contains the required firmware...

Page 45: ...which contains the required firmware into the SD card slot A 4 Turn on the main power of the mainframe while holding down the and keys together 5 When START is displayed press the Start button 6 Follo...

Page 46: ...D card 6 After completing the setting data backup turn off the main power and then remove the SD card from the SD card slot Restore SD card procedure 1 Turn on the main power 2 Install the SD card whi...

Page 47: ...eparation pad D Feed roller E Pick up roller F Original set sensor G Exit roller H Scanner exposure glass I Exposure lamp J Scanner optics unit K Junction gate L Exit sensor M Scanner motor N Second t...

Page 48: ...roller C and registration roller E Transport motor D Controls the first transport roller F second transport roller G and exit roller H Scanner drive Scanner motor A Controls the scanner optics unit D...

Page 49: ...motors fans and the USB board It also processes images from the SBU The Network board controls the PCMCIA interface I F SD Card I F Ethernet I F user interface operation panel and passes the image dat...

Page 50: ...in memory for data 256MB x 4 EEPROM This stores scanning adjustment values and counter data The data stored in this ROM is not erased if the main power is turned off 128B Flash ROM This contains the s...

Page 51: ...ss data SDRAM This stores scanning image data EEPROM This stores network controller settings such as MAC address and FTP port numbers CPU EEPROM 256 kb MCB Network Board LAN Controller PC Card Control...

Page 52: ...is not activated within a certain time a home position sensor error will occur Scanning Platen mode When the machine receives a job command the scanner optics unit scans the white plate E and then an...

Page 53: ...turns on After you push the start button the feed motor C starts to turn It pushes the pick up roller D down to the original The feed motor drives the pick up roller through the feed roller E Then th...

Page 54: ...roller A The registration sensor B detects the page Then the registration roller corrects original skew The feed motor turns in the opposite direction to drive the registration roller and the transpor...

Page 55: ...ion roller After skew is corrected the roller G is pulled away from the exit roller C by the exit roller release solenoid The roller G is moved into contact with the exit roller C again by the exit ro...

Page 56: ...ifferential Signaling The CPU on the MCB processes the image and then the image data is sent to the network or to a local printer through the NIB or the SCSI 2 controller CPU Multiplexer CCD CLK Drive...

Page 57: ...nal The CPU on the MCB board controls the maximum gain After the above processes the analog signals are converted to 10 bit digital signals by the A D converters The shading function corrects these si...

Page 58: ...riginal image density and the CCD output Gamma correction adjusts for deviations from this ideal It includes both brightness and contrast corrections Line skipping correction Ideally this machine woul...

Page 59: ...unction using threshold value Auto binary processing When making simple binary scans of a light original e g gray text on a white background the threshold level is adjusted This allows the lighter sha...

Page 60: ...graphs on machines that cannot output true grayscales It produces different shades of gray by creating patterns of black and white dots There are no gray dots The error diffusion process reduces the d...

Page 61: ...lb Stack capacity 50 sheets 75 g m2 20 lb Scanning resolution Main scan 600 dpi Sub scan 600 dpi Grayscales Input 10 bits pixel for each color Output 8 bits pixel Initialization time Approximately 43...

Page 62: ...Hz Power consumption without all possible options Standby 12 W or less Scanning 96 W 15 NA 93 W 15 EU Low power mode 6 W or less Operating environment Temperature 10 to 32 5 C 50 to 90 5 F Humidity 2...

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