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Series 

KNAR/F, KNARP/F, KNAR-D/F, KNARP-D/F,

 

Page 

8

 

 

KNAR-S/F, KNARP-S/F   

ASME

 

 

9520-032-en 

Revision   15 

TM  9549

 

Edition 11/2018 

Safety notes for applications in potentially explosive areas 
based on the Directive 2014/34/ EC (ATEX) 

The  valves  are  intended  for  use  in  a  potentially 
explosive  area  and  are  therefore  subject  to  the 
conformity  assessment  procedure  of  the  directive 
2014/34/EC (ATEX). 
As  part  of  this  conformity  assessment,  an  ignition 
hazard  analysis  to  EN  13463-1  to  satisfy  the 
fundamental  safety  and  health  requirements  was 
conducted with the following result: 

 

The  valves  do  not  have  any  ignition  source  of 
their  own  and  can  be  operated  both  manually 
as well as mechanically/electrically. 

 

The  valves  are  not  covered  by  the  scope  of 
application of the ATEX directive and therefore 
do not need to be identified accordingly. 

 

The  valves  may  be  used  in  a  potentially 
explosive area. 

Supplementary notes: 

 

Electric/mechanical 

actuators 

must 

be 

subjected  to  their  own  conformity  assessment 
to ATEX. 

It  is  imperative  to  observe  the  individual  points  of 
intended use for application in  a potentially explosive 
area. 
 
 

3.1  Intended use 

Inadmissible  modes  of  operation,  even  for  brief 
periods, may result in serious damage to the unit. 
In connection with explosion protection, potential 
sources of ignition (overheating, electrostatic and 
induced charges, mechanical and electric sparks) 
may  result  from  these  improper  operation;  their 
occurrence can only be prevented by adhering to 
the intended use. 

Furthermore,  reference  is  made  in  this  connection  to 
the Directive 95/C332/06 (ATEX 118a) which contains 
the  minimum  regulations  for  improving  the 
occupational  health  and  safety  of  the  workers  who 
may be at risk from an explosive atmosphere. 
A difference is made between two cases for the use of 
chargeable liquids (conductivity < 10

-8

 S/m): 

1.  Chargeable liquid and non-conductive 

lining 

Charges  can  occur  on  the  lining  surface.  As  a 
result,  this  can  produce  discharges  inside  and 
outside the valve. 
a) Discharges inside the valve 
However, these discharges inside the valve cannot 
cause ignitions if the valve is completely filled with 
medium. 
If  the  valve  is  not  completely  filled  with  medium, 
e.g.  during  evacuation  and  filling,  the  formation  of 
an  explosive  atmosphere  must  be  prevented,  e.g. 

by  superimposing  a  layer  of  nitrogen.  It  is  recom-
mended  to  wait  1  hour  before  removing  the  valve 
from the plant in order to permit the elimination of 
static peak charges. 
This  means  that,  to  safely  prevent  ignitions,  the 
valve must be completely filled with  medium at all 
times  or  else  a  potentially  explosive  atmosphere 
must be excluded by superimposing a layer of inert 
gas. 
b) Discharges outside the valve 
At  the  points  where  the  non-conductive  lining  e.g. 
protrudes on the sealing surfaces to the outside or 
gets contact with the atmosphere on the outside, it 
may  lead  to  discharges  from  the  lining  to  nearby 
valves or attachments. 
To  safely  avoid  explosion  hazards  and  accidents, 
therefore,  the  atmosphere  surrounding  the  valve 
must not be explosive. 

2.  Chargeable liquid and conductive lining 

No  hazardous  charges  can  occur  as  charges  are 
discharged  direct  via  the  lining  and  shell  (surface 
resistance  <  10

9

  Ohm,  leakage  resistance  <  10

6

 

Ohm). 

Static discharges of non-conductive linings are 
only  produced  through  the  interaction  with  a 
non-conductive  medium  and  are  therefore  the 
responsibility of the plant operator. 
Static  discharges  are  not  sources  of  ignition 
which stem from the valves themselves! 

  The  temperature  of  the  medium  must  not  exceed 

the temperature of the corresponding temperature 
class or the maximum admissible medium temper-
ature as per the operating manual. 

  If the valve  is heated (e.g. heating jacket), it  must 

be  ensured  that  the  temperature  classes  pre-
scribed in the Annex are observed. 

  For safe and reliable operation, it must be ensured 

with  regular  inspection  intervals  that  the  unit  is 
properly  serviced  and  kept  in  a  perfect  technical 
condition. 

  Increased wear to the valve can be expected with 

the  conveyance  of  liquids  containing  abrasive 
constituents.  The  inspection  intervals  are  to  be 
reduced compared with the usual times.  

  Actuators  and  electric  peripherals,  such  as 

temperature, pressure and flow sensors etc., must 
comply  with  the  valid  safety  requirements  and 
explosion protection provisions. 

  The valve must be grounded.  

This  can  be  achieved  in  the  simplest  way  via  the 
pipe screws using tooth lock washers. 
Otherwise grounding must be ensured by different 
measures e.g. a cable link. 

Summary of Contents for KNAR-D/F Series

Page 1: ...n and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 032 en Revision 15 Edition 11 2018 Series KNAR F K...

Page 2: ...valve with actuator 12 9 2 Assembly 12 9 2 1 Packing bellows 12 9 2 2 Ball valve with lever 12 9 2 3 Ball valve with actuator 12 9 3 Conversion from lever to actuator 13 10 Drawings 13 10 1 Legend 13...

Page 3: ...5 KNAR S F KNARP S F Stainless steel 1 4408 CF8M 316 Lining material PFA PTFE F On request antistatic F L highly permeation resistant F P Temperature range See pressure temperature diagram in Section...

Page 4: ...The end of the stem journal or flat pivot point is marked with flow direction flow rate Kvs and Cv lining material As viewed from above closing is in clockwise direction 1 3 Tightening torques All scr...

Page 5: ...id damage to the valve it is imperative to observe the max admissible actuating torque 1 5 Cavitation coefficient z for 75 duty Cv Cv100 0 75 There are at least 3 different V control ball stem units f...

Page 6: ...used in the area of application of ASME the low temperature of ASTM A395 is limited to 20 F 29 C A special material is used for the ball stem unit for operating limits under 14 F to 76 F 10 C to 60 C...

Page 7: ...urs gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Solids can lead to increased wear damage to sealing surfaces or to a reduction in the se...

Page 8: ...ot completely filled with medium e g during evacuation and filling the formation of an explosive atmosphere must be prevented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour...

Page 9: ...ipt of the goods the consignment must be checked for completeness and any in transit damage Do not damage paint protection 5 1 Storage If the valve is not installed immediately after delivery it must...

Page 10: ...ock washers One pipe screw per flange is underlaid with toothed disks At the customer s request a setscrew M6 with a hex nut and washer will be provided at each flange as an additional grounding conne...

Page 11: ...mechanical damage by using flange caps See also Section 6 1 Make sure that a remote controlled actuator cannot be switched on by accident 8 Malfunctions Flange connection ball valve pipe is leaking R...

Page 12: ...escribed in Section 9 1 1 9 2 Assembly Prior to assembly all parts are to be cleaned and the plastic lined parts checked for damage Insert seat rings 401 in the main body 101 and body end piece 102 As...

Page 13: ...of V control ball stem unit Observe the actuator position in accordance with the actuator operating manual Tighten setscrew 904 4 in the coupling 804 Tighten sleeve nut 512 on the coupling tight Atte...

Page 14: ...KNARP F KNAR D F KNARP D F Page 14 KNAR S F KNARP S F ASME 9520 032 en Revision 15 TM 9549 Edition 11 2018 10 2 Sectional drawing ball valve with lever Holes of the flange and housing screws view dis...

Page 15: ...KNARP F KNAR D F KNARP D F Page 15 KNAR S F KNARP S F ASME 9520 032 en Revision 15 TM 9549 Edition 11 2018 10 3 Sectional drawing ball valve with actuator Holes of the flange and housing screws view d...

Page 16: ...View and section ball valve with lever View Z Section B B 10 5 Sections ball valve with actuator Section A A Section B B Section B B Tighten packing gland follower 503 until spring gland follower 502...

Page 17: ...lever KNAR F x x x x x x x x KNAR S F x x x DN 1 1 2 3 4 6 8 L inch mm 5 12 130 5 91 150 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 17 99 457 HL inch mm 7 05 179 10 24 260 12 32 313 20 27 515...

Page 18: ...15 80 4 64 118 5 27 134 7 24 184 H2 inch mm 2 32 60 2 32 60 3 15 80 3 94 100 H3 inch mm H4 inch mm L inch mm 5 12 130 5 91 150 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 17 99 457 L1 inch mm...

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Page 23: ...The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to env...

Page 24: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 25: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 26: ...5241 2870 Email RichterShanghai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCed...

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