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Series 

KNAR/F, KNARP/F, KNAR-D/F, KNARP-D/F,

 

Page 

7

 

 

KNAR-S/F, KNARP-S/F   

ASME

 

 

9520-032-en 

Revision   15 

TM  9549

 

Edition 11/2018 

Notes on safety 

This  operating 

manual  contains  fundamental 

information which is to be observed during installation, 
operation and maintenance.  

It  must  be  read  before  installation  and 
commissioning! 

For  valves  which  are  used  in  potentially  explosive 
areas, see 

Section 3

Installation  and  operation  are  to  be  performed  by 
qualified staff. 
The area of responsibility, authority and supervision of 
the staff must be regulated by the customer. 

 

General hazard symbol! 

People may be put at risk. 

 

 

Safety  symbol!

  The  ball  valve  and  its 

function  may  be  put  at  risk  if  this  safety 
symbol is not observed. 

It  is  imperative  to  observe  warnings  and  signs 
attached  directly  to  the  ball  valve  and  they  are  to  be 
kept fully legible. 

Non-observance of the notes on safety may result 
in the loss of any and all claims for damages. 

For  example,  non-observance  may  involve  the 
following hazards: 

  Failure of important functions of the valve/plant. 

  Risk  to  people  from  electric,  mechanical  and 

chemical effects. 

  Risk  to  the  environment  through  leaks  of  hazard-

ous substances. 

 
 

2.1  Intended use  

Ball valves are on/off valves.  
Richter  ball  valves  are  pressure  containing  compo-
nents  in  accordance  with  the  Pressure  Equipment 
Directive (PED) for the passage and shut-off of fluids. 
The  valves  are  suitable  for  vapours,  gases  and  non-
boiling  liquids  of  group  1  according  to  the  PED  and 
have a corrosion-resistant plastic lining. 

Solids 

can lead to increased wear, damage to sealing 

surfaces  or  to  a  reduction  in  the  service  life  of  the 
valve. 
The  operator  must  carefully  examine  in  the  event  of 
operating data other than those provided whether the 
designs  of  the  valve,  accessories  and  materials  are 
suitable for the new application (consult the manufac-
turer). 
Ball  valves  of  the  series  KNAR-S/F  and  KNARP-S/F 
are  preferred  for  corrosive  atmosphere  and  in  clean-
room conditions. 
 
 
 
 

2.2  For the customer / operator 

If a valve is used, the operator must ensure that 

  actuators  which  are  retrofitted  are  adapted  to  suit 

the valve 

  hot  or  cold  valve  parts  are  protected  by  the 

customer against being touched 

  the  valve  has  been  properly  installed  in  the  pipe 

system 

  the  operating  conditions  stipulated  in  the  data 

sheet  are  not  exceeded  in  continuous  operating 
mode. 

This is not the manufacturer's responsibility. 
Loads caused by earthquakes were not allowed for in 
the design. 

 

Ball valves at the end of a pipe (end valve) 
must  be  sealed  with  a  blind  flange  at  the 
free  connection  end  and  appropriately 
secured against unauthorised activation. 

Fire  protection  to  DIN  EN  ISO  10497  is  not  possible 
(plastic lining and plastic components). 
 
 

 

2.3  Improper operation 

The  operational  safety  of  the  valve  supplied  is  only 
guaranteed  if  it  is  used  properly  in  accordance  with 

Section 2.1

 of this operating manual.  

 

The  operation  limits  specified  on  the  name 
plate  and  in  the  pressure-temperature 
diagram  must  under  no  circumstances  be 
exceeded. 

 
 
 

Summary of Contents for KNAR-D/F Series

Page 1: ...n and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9520 032 en Revision 15 Edition 11 2018 Series KNAR F K...

Page 2: ...valve with actuator 12 9 2 Assembly 12 9 2 1 Packing bellows 12 9 2 2 Ball valve with lever 12 9 2 3 Ball valve with actuator 12 9 3 Conversion from lever to actuator 13 10 Drawings 13 10 1 Legend 13...

Page 3: ...5 KNAR S F KNARP S F Stainless steel 1 4408 CF8M 316 Lining material PFA PTFE F On request antistatic F L highly permeation resistant F P Temperature range See pressure temperature diagram in Section...

Page 4: ...The end of the stem journal or flat pivot point is marked with flow direction flow rate Kvs and Cv lining material As viewed from above closing is in clockwise direction 1 3 Tightening torques All scr...

Page 5: ...id damage to the valve it is imperative to observe the max admissible actuating torque 1 5 Cavitation coefficient z for 75 duty Cv Cv100 0 75 There are at least 3 different V control ball stem units f...

Page 6: ...used in the area of application of ASME the low temperature of ASTM A395 is limited to 20 F 29 C A special material is used for the ball stem unit for operating limits under 14 F to 76 F 10 C to 60 C...

Page 7: ...urs gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Solids can lead to increased wear damage to sealing surfaces or to a reduction in the se...

Page 8: ...ot completely filled with medium e g during evacuation and filling the formation of an explosive atmosphere must be prevented e g by superimposing a layer of nitrogen It is recom mended to wait 1 hour...

Page 9: ...ipt of the goods the consignment must be checked for completeness and any in transit damage Do not damage paint protection 5 1 Storage If the valve is not installed immediately after delivery it must...

Page 10: ...ock washers One pipe screw per flange is underlaid with toothed disks At the customer s request a setscrew M6 with a hex nut and washer will be provided at each flange as an additional grounding conne...

Page 11: ...mechanical damage by using flange caps See also Section 6 1 Make sure that a remote controlled actuator cannot be switched on by accident 8 Malfunctions Flange connection ball valve pipe is leaking R...

Page 12: ...escribed in Section 9 1 1 9 2 Assembly Prior to assembly all parts are to be cleaned and the plastic lined parts checked for damage Insert seat rings 401 in the main body 101 and body end piece 102 As...

Page 13: ...of V control ball stem unit Observe the actuator position in accordance with the actuator operating manual Tighten setscrew 904 4 in the coupling 804 Tighten sleeve nut 512 on the coupling tight Atte...

Page 14: ...KNARP F KNAR D F KNARP D F Page 14 KNAR S F KNARP S F ASME 9520 032 en Revision 15 TM 9549 Edition 11 2018 10 2 Sectional drawing ball valve with lever Holes of the flange and housing screws view dis...

Page 15: ...KNARP F KNAR D F KNARP D F Page 15 KNAR S F KNARP S F ASME 9520 032 en Revision 15 TM 9549 Edition 11 2018 10 3 Sectional drawing ball valve with actuator Holes of the flange and housing screws view d...

Page 16: ...View and section ball valve with lever View Z Section B B 10 5 Sections ball valve with actuator Section A A Section B B Section B B Tighten packing gland follower 503 until spring gland follower 502...

Page 17: ...lever KNAR F x x x x x x x x KNAR S F x x x DN 1 1 2 3 4 6 8 L inch mm 5 12 130 5 91 150 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 17 99 457 HL inch mm 7 05 179 10 24 260 12 32 313 20 27 515...

Page 18: ...15 80 4 64 118 5 27 134 7 24 184 H2 inch mm 2 32 60 2 32 60 3 15 80 3 94 100 H3 inch mm H4 inch mm L inch mm 5 12 130 5 91 150 5 0 127 6 5 165 7 0 178 7 99 203 9 01 229 10 51 267 17 99 457 L1 inch mm...

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Page 23: ...The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to env...

Page 24: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 25: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Page 26: ...5241 2870 Email RichterShanghai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCed...

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