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Series   KNA/F, KNAP/F, 

KNA-D/F, KNAP-D/F,

 

Page 7 

 

KNA-S, KNAP-S, 

ASME

 

 

9520-080-en_USA 

Revision  15 

TM 9549

 

Edition  07/2016 

2  Notes on safety 

This  operating  manual  contains  fundamental 

information which is to be observed during installation, 

operation and maintenance.  

It  must  therefore  be  read  before  installation  and 

commissioning!

 

For  valves  which  are  used  in  potentially  explosive 

areas, see 

Chapter 3

Installation  and  operation  are  to  be  performed  by 

qualified staff. 
The area of responsibility, authority and supervision of 

the staff must be regulated by the customer. 

 

General hazard symbol! 

People may be put at risk. 

 

Safety  symbol!

  The  valve  and  its  function 

may be put at risk if this safety symbol is not 

observed. 

It  is  imperative  to  observe  warnings  and  signs 

attached directly to the ball valve and they are to be 

kept fully legible. 

Failure  to  heed  and  follow  these  notes  on 

safety  may  cause  damages  to  persons  and 

property!  

The  manufacturer  is  not  responsible  for  and  hereby 

disclaims  all  damages  resulting  from  a  failure  to 

observe  adequate  safety  precautions  in  connection 

with  the  operation,  maintenance  and  repair  of  the 

valves! 
For  example,  non-observance  may  involve  the 

following hazards: 

  Failure of important functions of the valve/plant. 

  Risk  to  people  from  electric,  mechanical  and 

chemical effects. 

  Risk  to  the  environment  through  leaks  of  hazard-

ous substances. 

 

 

2.1  Intended use  

Ball valves are on/off valves.  
Richter  ball  valves  are  pressure  containing  compo-

nents  in  accordance  with  the  Pressure  Equipment 

Directive (PED) for the passage and shut-off of fluids. 

The valves are suitable for vapours,  gases  and non-

boiling  liquids  of  group  1  according  to  the  PED  and 

have a corrosion-resistant plastic lining. 

Solids

 can lead to increased wear, damage to sealing 

surfaces  or  to  a  reduction  in  the  service  life  of  the 

valve. 

The  operator  must  carefully  examine  in  the  event  of 

operating data other than those provided whether the 

designs  of  the  valve,  accessories  and  materials  are 

suitable for the new application (consult the manufac-

turer). 
Ball valves of the series KNA-S/F and KNAP-S/F are 

preferred for corrosive atmosphere and in clean-room 

conditions. 

 

 

2.2  For the customer / operator 

When using the valve, it must be ensured that 

  actuators  which are retrofitted  are adapted to suit 

the valve 

  hot  or  cold  valve  parts  are 

protected  by  the  customer 

against being touched 

  the  ball  valve  has  been  properly  installed  in  the 

pipe system 

  the  usual  flow  rates  are  not  exceeded  in  continu-

ous operation. 

This is not the manufacturer's responsibility. 
Loads caused by earthquakes were not allowed for in 

the design. 

Ball  valves  which  are  used  as  end  valves 

must be sealed with a blind flange at the free 

connection  end  and  appropriately  secured 

against unauthorised activation. 
Fire  protection  to  DIN  EN  ISO  10497  is  not  possible 

(plastic lining and plastic components). 

 

 

2.3  Improper operation 

Permitted  operation  of  these  valves  is  limited  to  the 

intended purpose, as shown  in 

Chapter 2.1

 of these 

operating instructions.  

Under  no  circumstances  must  the  operating 

parameters  specified  on  the  identification 

plate  and  in  the  pressure-temperature 

diagram be exceeded.  

Failure  to  operate  the  valves  within  the  operating 

parameters voids the warranty! 
See also improper operation and their consequences 

in 

Chapter 7.4.

 

 

 

Summary of Contents for BVA Series

Page 1: ...te the valves beyond the stated pressure and temperature ratings Misuse improper installation and improper maintenance may result in personal injury and or property damage Use only valve components co...

Page 2: ...enance 12 9 1 Dismantling ball valve with ball stem unit 12 9 1 1 Ball valve with lever 12 9 1 2 Packing bellows 12 9 1 3 Ball valve with actuator 12 9 2 Assembly with ball stem unit 12 9 2 1 Packing...

Page 3: ...h one piece ball stem unit with plastic coating Al2O3 ball and stem full port maintenance free self adjusting Richter ENVIPACK universal packing seat rings of pure PTFE cavity reduced as standard feat...

Page 4: ...g components Ball stem unit Al2O3 ball stem Options Richter ENVIPACK double packing for particularly high safety requirements self adjusting On request monitoring and flushing connection Ball stem uni...

Page 5: ...2 35 310 4 x M12 35 310 1 4 x M12 35 310 1 4 x M16 45 400 2 4 x M16 45 400 3 6 x M16 50 445 4 6 x M20 60 531 6 8 x M20 150 1335 8 6 8 x M20 150 1330 8 12 x M24 175 1549 1 4 Breakaway torques Test medi...

Page 6: ...07 2016 1 6 Pressure temperature diagram When used in the area of application of ASME the low temperature of ASTM A395 is limited to 20 F 29 C When used in the minus temperature range the regulations...

Page 7: ...t off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Solids can lead to increased wear damage...

Page 8: ...uation and filling the formation of an explosive atmosphere must be prevented e g by superimposing a layer of nitrogen It is recommended to wait 1 hour before removing the valve from the plant in orde...

Page 9: ...tilated room at as constant a temperature as possible Elastomers are to be protected against UV light In general a storage period of 10 years should not be exceeded 5 2 Return consignments Valves whic...

Page 10: ...om the Richter product range 6 2 Direction of flow and installation position Installation is independent of the direction of flow Any installation position can be chosen Otherwise it is marked by a di...

Page 11: ...age 7 3 Shutdown The local regulations are to be observed when dismantling the valve Prior to undoing the flange connection ensure that the plant is depressurised and emtied Prior to starting any repa...

Page 12: ...ibed in Chapter 9 1 1 and 9 1 2 9 2 Assembly with ball stem unit Prior to assembly all parts are to be cleaned and the plastic lined components checked for damage Insert seat rings 401 in the main bod...

Page 13: ...aned and the plastic lined components checked for damage Insert seat rings 401 in the main body 101 and body end piece 102 Insert stem 202 from inside into the main body 101 In the case of 6 and 8 6 w...

Page 14: ...nce with the actua tor operating manual Mounting dimensions see drawing 9520 00 4018 10 Drawings 10 1 Legend 101 main body 102 body end piece 200 ball 201 ball stem unit 202 stem 203 lever lockable 40...

Page 15: ...15 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 Sectional drawing ball valve with ball stem unit and lever 10 2 1 Ball valve with ball stem unit and lever 8 6 Holes of th...

Page 16: ...Series KNA F KNAP F KNA D F KNAP D F Page 16 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 2 Ball valve with ball stem unit and worm gear 8...

Page 17: ...KNAP F KNA D F KNAP D F Page 17 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 3 Ball valve with ball stem unit and actuator Holes of the flange and housing screws view dis...

Page 18: ...A F KNAP F KNA D F KNAP D F Page 18 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 4 Ball valve with ball stem and lever Holes of the flange and housing screws view displac...

Page 19: ...KNA D F KNAP D F Page 19 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 5 Sectional drawing ball valve with ball stem and actuator Holes of the flange and housing screws v...

Page 20: ...3 View and section ball valve with lever View Z Section B B Tighten packing gland follower 503 until spring gland follower 502 is in contact without any gap 10 4 Sections ball valve with actuator Sec...

Page 21: ...56 75 81 94 107 130 223 5 228 5 HL inch 7 05 10 2 16 1 20 17 mm 179 259 410 512 5 H inch 4 94 6 29 6 39 8 09 8 72 11 18 mm 125 5 159 5 162 5 205 5 221 5 284 H1 inch 1 97 3 03 3 14 4 64 5 27 7 24 9 33...

Page 22: ...Series KNA F KNAP F KNA D F KNAP D F Page 22 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 5 2 Ball valve with gear 8...

Page 23: ...F KNAP F KNA D F KNAP D F Page 23 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 5 3 Ball valve with actuator Dimensions H3 H4 L1 L2 and L3 vary depending on the actuator ma...

Page 24: ...69 74 112 130 180 238 B1 inch 4 29 5 43 5 82 9 44 11 81 14 96 17 32 mm 109 138 148 240 300 380 440 port inch 0 59 0 79 0 96 1 50 1 87 3 07 3 78 5 71 5 71 7 68 mm 15 20 24 5 38 37 5 78 96 145 145 195...

Page 25: ......

Page 26: ...er Betriebsanleitung Insbesondere sind regelm ige Wartungsintervalle durchzuf hren und die dichtheitsrelevanten Schraubverbindungen zu berpr fen und wenn notwendig nachzuziehen meets the requirement r...

Page 27: ...129 FIT SD 14 FIT DU 108 FIT DD 36 FIT SFF 62 5 PFDAvg 4 73 10 4 for TProof 1 year MTBF 398 years Safety Intigrity Level SIL 2 Usable lifetime According to IEC 61508 2 7 4 7 4 values of up to 10 years...

Page 28: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 29: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Page 30: ...spection repair of Richter products and parts will only take place if the attached explanation is filled out correctly and completely by authorized and qualified technical personnel and is available I...

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