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A Unit of IDX Corporation

 

Erstellt/Compiled: 

CRM/GK 

am/on : 14.03.2014 

Seite/Page :  1         Alt:  QM-Nr.: 0905-40-1022_Kugelhahn/4-05 

Genehmigt/Approved:  CRQ/MP 

am/on:  14.03.2014 

von/of : 

1                      Neu: F722009 

 

Herstellererklärung / 

Manufacturer´s Declaration

 

 

TA-Luft / 

German Clean Air Act (TA-Luft) 

 

Richter Kugelhahn / 

Richter Ball Valve

 

 

 

Hiermit erklären wir, dass die Kugelhähne der Baureihen 

Hereby we declare, that the ball valves of the series 

 

KN, KNR, KNA, KNAR, KNB, KNBR, KNA-S; BVA, BVI, KK, KK/FU, KH; KA-N 

 

die  Anforderung bezüglich der Gleichwertigkeit gemäß Ziffer 5.2.6.4 der Technischen Anleitung-Luft 

(TA-Luft vom 01.10.2002 / VDI 2440 Ziffer 3.3.1.3) erfüllen. 

 

Grundlage sind die "Prüfgrundsätze für den Eignungsnachweis von Spindelabdichtungen in Armaturen 

als gleichwertig nach TA-Luft" des TÜV Süddeutschland Bau und Betrieb GmbH vom 22.09.1992.  

 

Zusätzlich  beinhaltet  die  Herstellererklärung  den  Eignungsnachweis  einer  Spindelabdichtung  und 

einer  inneren  Flanschverbindung  gemäß  VDI  2440  hinsichtlich  Dichtheit  bzw.  der  Einhaltung  der 
spezifischen  Leckagerate  nach  TA-Luft 

𝜆 ≤ 10

−4 𝑚𝑏𝑎𝑟 ∙ 𝑙

𝑠 ∙ 𝑚

 

und  einer  erweiterten  Prüfung  unter 

Betriebsbedingungen. 

 

Voraussetzung  für  die  Gültigkeit  der  Herstellererklärung  ist  das  Beachten  und  Einhalten  der 

Betriebsanleitung.  Insbesondere  sind  regelmäßige  Wartungsintervalle  durchzuführen  und  die 

dichtheitsrelevanten Schraubverbindungen zu überprüfen und, wenn notwendig, nachzuziehen. 

 

 

meets the requirement relating  to the equivalence according to Section  5.2.6.4  of the German Clean 
Air Act (Clean Air Act dated 01.10.2002 / VDI 2440 Section 3.3.1.3). 
 
The  basics  are  the  "Testing  principles  for  the  suitability  verification  of  stem  seals  in  valves  as  being 
equivalent  in  accordance  to  the  German  Clean  Air  Act  of  the  TÜV  Süddeutschland  Bau  und  Betrieb 
GmbH dated 22 September 1992. 
 
Additionally,  the  manufacture´s  declaration  contains  the  suitability  verification  of  a  stem  seal  and 
internal flange connection in accordance  to VDI 2440 with regard to tightness and the observance of 

the specific leakage rate according to the German Clean Air Act 

𝜆 ≤ 10

−4 𝑚𝑏𝑎𝑟 ∙ 𝑙

𝑠 ∙ 𝑚

 and an extended test 

under the above-mentioned operating conditions. 
 
Manufacturer´s  declaration  validity  is  dependent  on  the  operating  instructions  being  read  and 
observed.  In  particular,  service  must  be  conducted  at  regular  intervals  and  the  bolted  connection 
relevant for tightness should be inspected and retightened if necessary. 

 

 

Kempen, 14.03.2013 

 

 

 

 

 ______________________________  

  ______________________________  

 

Gregor Kleining 

Michael Pohlmann  

Leiter Forschung & Entwicklung  

Leiter Qualitätsmanagement 

Manager Research & Development 

Quality Manager 

Summary of Contents for BVA Series

Page 1: ...te the valves beyond the stated pressure and temperature ratings Misuse improper installation and improper maintenance may result in personal injury and or property damage Use only valve components co...

Page 2: ...enance 12 9 1 Dismantling ball valve with ball stem unit 12 9 1 1 Ball valve with lever 12 9 1 2 Packing bellows 12 9 1 3 Ball valve with actuator 12 9 2 Assembly with ball stem unit 12 9 2 1 Packing...

Page 3: ...h one piece ball stem unit with plastic coating Al2O3 ball and stem full port maintenance free self adjusting Richter ENVIPACK universal packing seat rings of pure PTFE cavity reduced as standard feat...

Page 4: ...g components Ball stem unit Al2O3 ball stem Options Richter ENVIPACK double packing for particularly high safety requirements self adjusting On request monitoring and flushing connection Ball stem uni...

Page 5: ...2 35 310 4 x M12 35 310 1 4 x M12 35 310 1 4 x M16 45 400 2 4 x M16 45 400 3 6 x M16 50 445 4 6 x M20 60 531 6 8 x M20 150 1335 8 6 8 x M20 150 1330 8 12 x M24 175 1549 1 4 Breakaway torques Test medi...

Page 6: ...07 2016 1 6 Pressure temperature diagram When used in the area of application of ASME the low temperature of ASTM A395 is limited to 20 F 29 C When used in the minus temperature range the regulations...

Page 7: ...t off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Solids can lead to increased wear damage...

Page 8: ...uation and filling the formation of an explosive atmosphere must be prevented e g by superimposing a layer of nitrogen It is recommended to wait 1 hour before removing the valve from the plant in orde...

Page 9: ...tilated room at as constant a temperature as possible Elastomers are to be protected against UV light In general a storage period of 10 years should not be exceeded 5 2 Return consignments Valves whic...

Page 10: ...om the Richter product range 6 2 Direction of flow and installation position Installation is independent of the direction of flow Any installation position can be chosen Otherwise it is marked by a di...

Page 11: ...age 7 3 Shutdown The local regulations are to be observed when dismantling the valve Prior to undoing the flange connection ensure that the plant is depressurised and emtied Prior to starting any repa...

Page 12: ...ibed in Chapter 9 1 1 and 9 1 2 9 2 Assembly with ball stem unit Prior to assembly all parts are to be cleaned and the plastic lined components checked for damage Insert seat rings 401 in the main bod...

Page 13: ...aned and the plastic lined components checked for damage Insert seat rings 401 in the main body 101 and body end piece 102 Insert stem 202 from inside into the main body 101 In the case of 6 and 8 6 w...

Page 14: ...nce with the actua tor operating manual Mounting dimensions see drawing 9520 00 4018 10 Drawings 10 1 Legend 101 main body 102 body end piece 200 ball 201 ball stem unit 202 stem 203 lever lockable 40...

Page 15: ...15 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 Sectional drawing ball valve with ball stem unit and lever 10 2 1 Ball valve with ball stem unit and lever 8 6 Holes of th...

Page 16: ...Series KNA F KNAP F KNA D F KNAP D F Page 16 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 2 Ball valve with ball stem unit and worm gear 8...

Page 17: ...KNAP F KNA D F KNAP D F Page 17 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 3 Ball valve with ball stem unit and actuator Holes of the flange and housing screws view dis...

Page 18: ...A F KNAP F KNA D F KNAP D F Page 18 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 4 Ball valve with ball stem and lever Holes of the flange and housing screws view displac...

Page 19: ...KNA D F KNAP D F Page 19 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 5 Sectional drawing ball valve with ball stem and actuator Holes of the flange and housing screws v...

Page 20: ...3 View and section ball valve with lever View Z Section B B Tighten packing gland follower 503 until spring gland follower 502 is in contact without any gap 10 4 Sections ball valve with actuator Sec...

Page 21: ...56 75 81 94 107 130 223 5 228 5 HL inch 7 05 10 2 16 1 20 17 mm 179 259 410 512 5 H inch 4 94 6 29 6 39 8 09 8 72 11 18 mm 125 5 159 5 162 5 205 5 221 5 284 H1 inch 1 97 3 03 3 14 4 64 5 27 7 24 9 33...

Page 22: ...Series KNA F KNAP F KNA D F KNAP D F Page 22 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 5 2 Ball valve with gear 8...

Page 23: ...F KNAP F KNA D F KNAP D F Page 23 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 5 3 Ball valve with actuator Dimensions H3 H4 L1 L2 and L3 vary depending on the actuator ma...

Page 24: ...69 74 112 130 180 238 B1 inch 4 29 5 43 5 82 9 44 11 81 14 96 17 32 mm 109 138 148 240 300 380 440 port inch 0 59 0 79 0 96 1 50 1 87 3 07 3 78 5 71 5 71 7 68 mm 15 20 24 5 38 37 5 78 96 145 145 195...

Page 25: ......

Page 26: ...er Betriebsanleitung Insbesondere sind regelm ige Wartungsintervalle durchzuf hren und die dichtheitsrelevanten Schraubverbindungen zu berpr fen und wenn notwendig nachzuziehen meets the requirement r...

Page 27: ...129 FIT SD 14 FIT DU 108 FIT DD 36 FIT SFF 62 5 PFDAvg 4 73 10 4 for TProof 1 year MTBF 398 years Safety Intigrity Level SIL 2 Usable lifetime According to IEC 61508 2 7 4 7 4 values of up to 10 years...

Page 28: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 29: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Page 30: ...spection repair of Richter products and parts will only take place if the attached explanation is filled out correctly and completely by authorized and qualified technical personnel and is available I...

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