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Series   KNA/F, KNAP/F, 

KNA-D/F, KNAP-D/F,

 

Page 8 

 

KNA-S, KNAP-S, 

ASME

 

 

9520-080-en_USA 

Revision  15 

TM 9549

 

Edition  07/2016 

3  Safety notes for applications in potentially explosive areas 

based on the Directive 2014/34/EU (ATEX)

 

The  valves  are  intended  for  use  in  a  potentially 

explosive  area  and  are  therefore  subject  to  the 

conformity  assessment  procedure  of  the  directive 

2014/34/EU (ATEX). 

As  part  of  this  conformity  assessment,  an  ignition 

hazard  analysis  to  EN  13463-1  to  satisfy  the 

fundamental  safety  and  health  requirements  was 

conducted with the following result: 

 

The valves do not have any ignition source of 

their  own  and  can  be  operated  both  manually 

as well as mechanically/electrically. 

 

The  valves  are  not  covered  by  the  scope  of 

application of the ATEX directive and therefore 

do not need to be identified accordingly. 

 

The  valves  may  be  used  in  a  potentially 

explosive area. 

Supplementary notes: 

 

Electric/mechanical 

actuators 

must 

be 

subjected to their own conformity assessment 

to ATEX. 

It  is  imperative  to  observe  the  individual  points  of 

intended use for application in a potentially explosive 

area. 

 

 

3.1  Intended use 

Improper  operation,  even  for  brief  periods,  may 

result in serious damage to the unit. 

In connection with explosion protection, potential 

sources of ignition (overheating, electrostatic and 

induced charges, mechanical and electric sparks) 

may  result  from  these  improper  operation;  their 

occurrence can only be prevented by adhering to 

the intended use. 

Furthermore, reference is made in this connection  to 

the Directive 95/C332/06 (ATEX 118a) which contains 

the  minimum  regulations  for  improving  the  occupa-

tional health and safety of the workers who may be at 

risk from an explosive atmosphere. 
A difference is made between two cases for the use of 

chargeable liquids (conductivity <10

-8

 S/m): 

1.  Chargeable liquid and non-conductive lining 

Charges  can  occur  on  the  lining  surface.  As  a 

result,  this  can  produce  discharges  inside  the 

valve.  However,  these  discharges  cannot  cause 

ignitions if the valve is completely filled with medi-

um. 
If  the  valve  is  not  completely  filled  with  medium, 

e.g. during evacuation and filling, the formation of 

an explosive atmosphere  must be prevented, e.g. 

by superimposing a layer of nitrogen.  

It is recommended to wait 1 hour before removing 

the  valve  from  the  plant  in  order  to  permit  the 

elimination of static peak charges. 
This  means  that,  to  safely  prevent  ignitions,  the 

valve must be completely filled with medium at all 

times  or  else  a  potentially  explosive  atmosphere 

must be excluded by superimposing a layer of inert 

gas. 

2.  Chargeable liquid and conductive lining 

No  hazardous  charges  can  occur  as 

charges  are  discharged  direct  via  the 

lining  and  shell  (surface  resistance 

10

9

 Ohm, 

leakage 

resistance 

10

6

 Ohm). 

Static  discharges  of  non-conductive  linings  are 

only  produced  through  the  interaction  with  a  non-

conductive medium and are therefore the respon-

sibility of the plant operator. 
Static discharges are not sources of ignition which 

stem from the valves themselves! 

  The  temperature  of  the  medium  must  not  exceed 

the temperature of the corresponding temperature 

class or the maximum admissible medium temper-

ature as per the operating manual. 

  If the valve is heated (e.g. heating jacket), it must 

be  ensured  that  the  temperature  classes  pre-

scribed in the Annex are observed. 

  To achieve safe and reliable operation, it must be 

ensured in inspections at regular intervals that the 

unit  is  properly  serviced  and  kept  in  technically 

perfect order. 

  Increased wear to the valve can be expected with 

the  conveyance  of  liquids  containing  abrasive 

constituents.  The  inspection  intervals  are  to  be 

reduced compared with the usual times. 

  Actuators  and  electric  peripherals,  such  as 

temperature, pressure and flow sensors etc., must 

comply  with  the  valid  safety  requirements  and 

explosion protection provisions. 

  The valve must be grounded.  

This  can  be  achieved  in  the  simplest  way  via  the 

pipe screws using tooth lock washers. 

Otherwise  grounding  must  be  ensured  by  other 

action, e.g. cable bridges. 

  Attachments  such  as  actuators,  position  control-

lers,  limit  switches  etc.  must  satisfy  the  relevant 

safety regulations as regards explosion protection 

and,  if  required,  be  designed  in  compliance  with 

ATEX. 

  Special  attention  must  be  paid  to  the  appropriate 

safety  and  explosion  protection  notes  in  the  re-

spective operating manuals. 

  Plastic-lined  valves  must  not  be  operated  with 

carbon disulphide. 

 

Summary of Contents for BVA Series

Page 1: ...te the valves beyond the stated pressure and temperature ratings Misuse improper installation and improper maintenance may result in personal injury and or property damage Use only valve components co...

Page 2: ...enance 12 9 1 Dismantling ball valve with ball stem unit 12 9 1 1 Ball valve with lever 12 9 1 2 Packing bellows 12 9 1 3 Ball valve with actuator 12 9 2 Assembly with ball stem unit 12 9 2 1 Packing...

Page 3: ...h one piece ball stem unit with plastic coating Al2O3 ball and stem full port maintenance free self adjusting Richter ENVIPACK universal packing seat rings of pure PTFE cavity reduced as standard feat...

Page 4: ...g components Ball stem unit Al2O3 ball stem Options Richter ENVIPACK double packing for particularly high safety requirements self adjusting On request monitoring and flushing connection Ball stem uni...

Page 5: ...2 35 310 4 x M12 35 310 1 4 x M12 35 310 1 4 x M16 45 400 2 4 x M16 45 400 3 6 x M16 50 445 4 6 x M20 60 531 6 8 x M20 150 1335 8 6 8 x M20 150 1330 8 12 x M24 175 1549 1 4 Breakaway torques Test medi...

Page 6: ...07 2016 1 6 Pressure temperature diagram When used in the area of application of ASME the low temperature of ASTM A395 is limited to 20 F 29 C When used in the minus temperature range the regulations...

Page 7: ...t off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Solids can lead to increased wear damage...

Page 8: ...uation and filling the formation of an explosive atmosphere must be prevented e g by superimposing a layer of nitrogen It is recommended to wait 1 hour before removing the valve from the plant in orde...

Page 9: ...tilated room at as constant a temperature as possible Elastomers are to be protected against UV light In general a storage period of 10 years should not be exceeded 5 2 Return consignments Valves whic...

Page 10: ...om the Richter product range 6 2 Direction of flow and installation position Installation is independent of the direction of flow Any installation position can be chosen Otherwise it is marked by a di...

Page 11: ...age 7 3 Shutdown The local regulations are to be observed when dismantling the valve Prior to undoing the flange connection ensure that the plant is depressurised and emtied Prior to starting any repa...

Page 12: ...ibed in Chapter 9 1 1 and 9 1 2 9 2 Assembly with ball stem unit Prior to assembly all parts are to be cleaned and the plastic lined components checked for damage Insert seat rings 401 in the main bod...

Page 13: ...aned and the plastic lined components checked for damage Insert seat rings 401 in the main body 101 and body end piece 102 Insert stem 202 from inside into the main body 101 In the case of 6 and 8 6 w...

Page 14: ...nce with the actua tor operating manual Mounting dimensions see drawing 9520 00 4018 10 Drawings 10 1 Legend 101 main body 102 body end piece 200 ball 201 ball stem unit 202 stem 203 lever lockable 40...

Page 15: ...15 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 Sectional drawing ball valve with ball stem unit and lever 10 2 1 Ball valve with ball stem unit and lever 8 6 Holes of th...

Page 16: ...Series KNA F KNAP F KNA D F KNAP D F Page 16 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 2 Ball valve with ball stem unit and worm gear 8...

Page 17: ...KNAP F KNA D F KNAP D F Page 17 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 3 Ball valve with ball stem unit and actuator Holes of the flange and housing screws view dis...

Page 18: ...A F KNAP F KNA D F KNAP D F Page 18 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 4 Ball valve with ball stem and lever Holes of the flange and housing screws view displac...

Page 19: ...KNA D F KNAP D F Page 19 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 2 5 Sectional drawing ball valve with ball stem and actuator Holes of the flange and housing screws v...

Page 20: ...3 View and section ball valve with lever View Z Section B B Tighten packing gland follower 503 until spring gland follower 502 is in contact without any gap 10 4 Sections ball valve with actuator Sec...

Page 21: ...56 75 81 94 107 130 223 5 228 5 HL inch 7 05 10 2 16 1 20 17 mm 179 259 410 512 5 H inch 4 94 6 29 6 39 8 09 8 72 11 18 mm 125 5 159 5 162 5 205 5 221 5 284 H1 inch 1 97 3 03 3 14 4 64 5 27 7 24 9 33...

Page 22: ...Series KNA F KNAP F KNA D F KNAP D F Page 22 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 5 2 Ball valve with gear 8...

Page 23: ...F KNAP F KNA D F KNAP D F Page 23 KNA S KNAP S ASME 9520 080 en_USA Revision 15 TM 9549 Edition 07 2016 10 5 3 Ball valve with actuator Dimensions H3 H4 L1 L2 and L3 vary depending on the actuator ma...

Page 24: ...69 74 112 130 180 238 B1 inch 4 29 5 43 5 82 9 44 11 81 14 96 17 32 mm 109 138 148 240 300 380 440 port inch 0 59 0 79 0 96 1 50 1 87 3 07 3 78 5 71 5 71 7 68 mm 15 20 24 5 38 37 5 78 96 145 145 195...

Page 25: ......

Page 26: ...er Betriebsanleitung Insbesondere sind regelm ige Wartungsintervalle durchzuf hren und die dichtheitsrelevanten Schraubverbindungen zu berpr fen und wenn notwendig nachzuziehen meets the requirement r...

Page 27: ...129 FIT SD 14 FIT DU 108 FIT DD 36 FIT SFF 62 5 PFDAvg 4 73 10 4 for TProof 1 year MTBF 398 years Safety Intigrity Level SIL 2 Usable lifetime According to IEC 61508 2 7 4 7 4 values of up to 10 years...

Page 28: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Page 29: ...hich cleaning method radioactive 3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence...

Page 30: ...spection repair of Richter products and parts will only take place if the attached explanation is filled out correctly and completely by authorized and qualified technical personnel and is available I...

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