Ishida OMNi-4000 Error Codes and Troubleshooting
15.9 NO ERROR CODES
Section
Symptom
Phenomenon
Response or Check
No fingers lock into position.
1. Adjust position sensors to allow pusher bar to travel farther. The
three Lift Size position sensors are located on the right side of
the wrapper.
NOTE
: If the fingers can only be locked in either the front or rear
position select the front position. If the fingers walk back
from the front position they will strike the rear Film Feeder
unit and break.
Front lock position: controlled by the middle sensor [B8B]
Rear lock position: controlled by the front sensor [B9B]
Only right or left side fingers do not lock into position
1. Check Finger pusher bar is parallel with the inner, rear cover.
Reposition the bar as needed to lock all fingers in place.
Infeed
Infeed conveyor chains move slowly
Speed does not change when Infeed Speed is changed
during wrapping.
1. Check the alignment of the Infeed stop position sensor (right) with
the sensor reflector (left) -- under the scale platter.
Label
Applicator
Applicator is not recognized
- Cannot select "Auto Label 1 Type" in Machine
Setting (Test Menu). Setting is fixed as "Manual
Label 1 Type".
- All Test Menu steps for Applicator are missing.
- The Applicator firmware version is blank
(Test Menu, ROM Version, Label App).
1. Perform Applicator firmware down load: Program Download step
(Test Menu).
2. Check cable between P-916 and P-918 and P-910.
a. P-916 XJ11, 17 to X271*,X270* to P-918 XJ 2,8,9,11
(*connector block. located to the rear of the main
Power Supply [right side])
b. P-918 XJ4,5 to P910 (main CPU) XJ1, 7
3. Check P-916 Applicator Controller.
4. Check P-918 Junction board (I2NET board, next to Ethernet RJ45)
5. Check P910 main CPU board.
Label pickup is intermittent
Labels are dropped or remain at the printer
1. Check the condition of the blue Applicator sponge.
2. Check operation of the two suction fans in the Applicator head.
3. Clean any adhesive from the Rollers at the front of the printer.
4. Check the alignment of the Rollers at the front of the printer
- the Roller table assembly must be horizontal.
5. Adjust the label Feed (Stop) position to reduce the amount of the
label sticking to the backing paper. [Test menu, Printer Adjust,
page 2]
Note
: The Feed (Stop) distance will not exceed the Feed distance.
Increase the Feed distance if necessary.
6. Adjust the height of the Applicator during pickup: Up/Down.
[Test Menu, Applicator Adjust]
Applicator does not move down or only
partially down
- Error 0610-0000 "NO LABEL ATTACHMENT" occurs
even when the label is applied.
- The Applicator touches the tray very hard.
1. Check the cables and connections:
a. In the Applicator at the coiled cable and fans/sensors connection
b. At the P-916 Applicator Controller on top of the wrapper.
Moveable fingers on Lift Assembly do not
lock into position
Lift
Rev. Feb 2015
37/40
Yellow highlights indicate updates
