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MAINTENANCE

FR240-FR162 01/11

Maintenance Section 5-19

©2011 Alamo Group

MAINTENANCE

PROPER TORQUE FOR FASTENERS

The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to
this chart to determine the grade of bolts and the proper torque except when specific torque values are
assigned in manual text.

RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL*

NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine
oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are
used. This applies to both UNF fine and UNC coarse threads.

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Summary of Contents for FR162

Page 1: ...rts servis rhino com This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover 0 00 FR240 FR162 FLEX WING MECHANICAL LEVEL LIFT ROTARY MOWER ...

Page 2: ...of this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Rhino Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this man...

Page 3: ...manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please i...

Page 4: ...rator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased DealerSalesperson Dealership Name DealershipLocation Mail to AEM Video Services 1502 E Walnut Street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEMVideo alamo group com AEM Mower Video ...

Page 5: ...t operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION HYDRAULICS Gearbox Oil Levels Hydraulic Oil Level External Tank Tractor Hydraulic Oil Level Hydraulic Hoses Not Kinked Tighten Connections Front Pu...

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Page 7: ...ws and Regulations 1 27 INTRODUCTION SECTION 2 1 Equipment Specifications 2 3 KEY OPERATION POINTS 2 4 Operating Noise Level Sound Pressure 2 4 RHINO LIMITED WARRANTY 2 5 ASSEMBLY SECTION 3 1 DEALER SET UP INSTRUCTIONS 3 2 ASSEMBLY 3 2 CONNECTING DRIVELINE 3 5 DRIVELINE ATTACHMENT 3 6 TIRES AND WHEELS 3 7 Driveline Clamp Cone Yoke Operating Instructions 3 9 OPERATION SECTION 4 1 OPERATOR REQUIREME...

Page 8: ...TING THE TRACTOR AND IMPLEMENT 4 33 Foreign Debris Hazards 4 34 Bystanders Passersby Precautions 4 34 Engaging the Power Take Off PTO 4 35 PTO RPM and Ground Speed 4 36 Operating the Mower 4 36 Right of Way Highway Mowing 4 40 Shutting Down the Implement 4 41 DISCONNECTING THE MOWER FROM THE TRACTOR 4 41 MOWER STORAGE 4 43 TRANSPORTING THE TRACTOR AND IMPLEMENT 4 43 Tire and Wheels 4 45 Transporti...

Page 9: ...HIGH PRESSURE OIL LEAK HAZARD 5 16 HYDRAULIC HOSES 5 16 Flex Wing Hydraulic Cylinder Replacement Instructions 5 17 SKID SHOES 5 18 STORAGE 5 18 PROPER TORQUE FOR FASTENERS 5 19 ...

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Page 11: ...Safety Section 1 1 2011 Alamo Group Inc SAFETY SECTION ...

Page 12: ...ng this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed cou...

Page 13: ...operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph ADJUST MOWING SPEED fo...

Page 14: ...king near or under lifted wings components and implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDERS CLEAR of folded wings until wings are blocked or locked up WHEN PARKING Implement and Tractor LOWER implem...

Page 15: ...PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will ...

Page 16: ...city 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining debris MOW at final height MOWER THROWN OBJECT SHIELDING KEEP all thrown object shielding including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes i...

Page 17: ...O NOT operate mower when mower wing s is raised or in transport position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades 3 CHECK blade carrier and REPLACE if damaged DO NOT mow in standing water TO AVOID possible BLA...

Page 18: ... ONLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving par...

Page 19: ...r missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescopi...

Page 20: ...TACT STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage PTO and wait for blade to stop rotating before raising mower deck or wings STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped PN MB01 ...

Page 21: ...isconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body ...

Page 22: ...pe of structures and obstructions CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into ...

Page 23: ...lear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE MOWER and ENGAGE center axle cylinder transport stops or pins RAISE WINGS and ENGAGE TRANSPORT LOCKS or pins ATTACH implement SAFETY CHAIN to tractor REMOVE any cut material collected on mower deck DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT F...

Page 24: ...OLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICA...

Page 25: ...es cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety SPRM 1 SEE YOUR RHINO DEALER ...

Page 26: ...promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals ...

Page 27: ...Large 00786907 1 1 LOGO FR240 Large 16 00786904 1 1 LOGO FR162 Large 00786906 1 1 LOGO FR240 Large 17 00771284 1 1 INSTRUCT 2 Yr Driveline Warranty 18 D401 1 1 WARNING 1000 RPM 19 00786912 1 1 NAME Rhino Name Logo 20 00760657 1 1 WARNING Genuine Rhino Parts 21 nfs 1 1 SERIAL PLATE Serial Number Plate 22 00776031 1 1 INSTRUCT Canister Operators Manual 23 00780878 3 3 Rivet 24 00786796C 1 1 Operator...

Page 28: ...SAFETY FR240 FR162 01 11 Safety Section 1 18 2011 Alamo Group Inc SAFETY Decal Description ...

Page 29: ...SAFETY FR240 FR162 01 11 Safety Section 1 19 2011 Alamo Group Inc SAFETY ...

Page 30: ...SAFETY FR240 FR162 01 11 Safety Section 1 20 2011 Alamo Group Inc SAFETY ...

Page 31: ...SAFETY FR240 FR162 01 11 Safety Section 1 21 2011 Alamo Group Inc SAFETY ...

Page 32: ...SAFETY FR240 FR162 01 11 Safety Section 1 22 2011 Alamo Group Inc SAFETY ...

Page 33: ...SAFETY FR240 FR162 01 11 Safety Section 1 23 2011 Alamo Group Inc SAFETY ...

Page 34: ...SAFETY FR240 FR162 01 11 Safety Section 1 24 2011 Alamo Group Inc SAFETY ...

Page 35: ...SAFETY FR240 FR162 01 11 Safety Section 1 25 2011 Alamo Group Inc SAFETY ...

Page 36: ...SAFETY FR240 FR162 01 11 Safety Section 1 26 2011 Alamo Group Inc SAFETY ...

Page 37: ...onnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery bef...

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Page 40: ...Additional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct control over equipment application operation inspection or maintenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements th...

Page 41: ...dicates a property damage message DANGER WARNING CAUTION NOTICE A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before operating this machine This safety manual takes you step by step through your working day Hazard Recognition and Accident Prevention depend upon you being alert careful and properly trained in the operat...

Page 42: ...lic areas such as parks and cemeteries The Industrial Agricultural Mower Sickle Bar Flail Rotary Boom Folding Wing Rotary Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay crops at higher field speed Disc mower conditioners mow and condition crops Self propelled windrowers mow and form conditioned hay into windrows The Industrial Agricultural Mower Disc Mower Disc Mowe...

Page 43: ...er and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand Explain the written instructions in the operator s manual s and safety signs to those users or operators who cannot read Inspect the mower and tractor daily before operating Ensure all guards are in ...

Page 44: ...y From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fueling Avoid sparks by grounding the fuel nozzle against the filler neck The fumes in an empty fuel tank are explosive Never weld or cut on fuel lines tanks or containers Remove all trash or mowing debri...

Page 45: ...ating Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety coordinator Ask about the rules you will be expected to obey The Occupational Safety and Health Administration OSHA enforces federal laws within the United States that apply to safe operation applica...

Page 46: ...n and unloading the mower Keep Children Away from Equipment No Riders Shut Down Unattended Equipment Keep Bystanders Away Follow A Safety Program Know The Equipment Read and understand the DANGER WARNING CAUTION and NOTICE safety signs and other informational signs on the tractor and mower and in the manufacturer s operator s manual Ask your supervisor or mower dealer to explain any information yo...

Page 47: ...t all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection Check for properly latched driveline yoke end locking devices Check for damaged or leaky tractor and mower hydraulic systems Repair or adjust as needed WARNING Hydraulic fluid under pressure can penetr...

Page 48: ...k for anyone under on or near the equipment Clear everyone from these areas Sound a warning Remove or Mark Debris and Obstacles Walk Around the Worksite Deep mud Wet spots Soft soil Rough spots Power lines and apparatus Other utilities Any conditions which could cause collision loss of control or tipover Steep slopes Prepare For Safe Operation Mount And Dismount Tractor Properly Always use three p...

Page 49: ...ut or engagement problems Check the equipment for excessive vibration and unusual noises Check Instruments and Controls Start Only from Operator s Seat Use ROPS and Seat Belt Use a Do Not Operate Tag Do Not Dismount Until Equipment Motion Has Stopped Prepare For Safe Operation Use proper equipment shut down practices before inspecting equipment Wait until all equipment motion has stopped before di...

Page 50: ...se Guards and Shields Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor drawbar length for 540 or 1000 rpm PTO operation When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Properly attach the mower safety tow chain to the tractor Se...

Page 51: ...be within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Rotating Blades Keep Away Do Not Operate a Damaged Mower Operate Safely Mower shielding is designed to reduce the risk of thrown objects and must be properly maintained and in place during mowing operations The risk of serious injury or death from thrown objects can be significantly reduced b...

Page 52: ...grass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of debris and surface hazards Use Proper Ground Speed Do Not Mow in Reverse Operate Safely Extremely Tall Grass Mowing You may need to mow extremely tall non crop grass twice See page 13 Mower Thrown O...

Page 53: ...ds And Risks Check for overhead obstructions with raised wing or boom mowers to avoid serious injury or death by contact with Electrical power lines and apparatus Low tree limbs Other overhead obstructions Maintain specified distance from power lines and apparatus Never approach energized power lines or apparatus with any part of your machine unless all local state provincial and federal OSHA requ...

Page 54: ...front end toward the ditch Avoid Hitting Obstructions Keep Bystanders Away from Mowing Area 300 ft 92 m Operate Safely Raised wing and boom mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection Use enclosed ROPS cabs special protective enclosures and other operator shielding available from the manufacturer when performing these...

Page 55: ...ely Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators who cannot read Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning ...

Page 56: ...tant habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s operator s manual These procedures will normally include Reduce engine speed Disengage PTO clutch and transmission drive Idle engine for gradual cooling Place all controls in PARK position Set the pa...

Page 57: ...e all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING Do not modify equipment or add components not approved by the manufacturer Use parts lubricants and service techniques recommended by the manufacturer Mower Parts And Your Safety Mower manufacturers u...

Page 58: ...lasses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose material produced by equipment tools and pressurized air water Wear a face shield and follow manufacturer s instuctions when you disassemble spring loaded components or work with battery acids Wear a weld...

Page 59: ...d locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any spring loaded mechanism Securely support or block up any raised machine component before working on it Avoid flames sparks or smoking near any fuel hydraulic fluid or other flammable material such as...

Page 60: ...s you use are in good repair Never use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks Ventilate Work Area Use Proper Support for Raised Equipment Remove Key and Read Maintenance Manual Common Maintenance Safety Practices Fuel Hazards WARNING Always use approved fuel containers and or dispensing equipment Fuels are flammable so ...

Page 61: ...ling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Protection High Pressure Fluid Can Inject Into the Body Perform Maintenance Safely Electrical System Hazards Before working on the electrical system disconnect the battery cable s Remove the battery ne...

Page 62: ...urthest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jump starting remove the cables in reverse order of connection e g final connection first Avoid Sparks and Open Flames Near Batteries For Boost Starting Observe Polarity and Make Final Connection at Gr...

Page 63: ...ated speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings and connections to torques specified by the manufacturer Install all guards covers and shields after servicing Replace or repair any damaged parts Refill and recharge pressure systems only with manufa...

Page 64: ...lace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be removed and replaced with a new blade Always use the original manufacturer s blades Aftermarket brand blades may not meet the mower manufacturer s strength hardness and ductility requirements Do not...

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Page 66: ...e manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la máquina en todo momento Lea y asegúrese de comprender todos los manuales Se encuentra disponible el video AEM Mower Safety Practices Prácticas de seguridad para la cortadora de césped de AEM para capacitar y reforzar prácticas de se...

Page 67: ...je de daños a la propiedad NOTICE PELIGRO ADVERTENCIA PRECAUCIÓN AVISO DANGER WARNING CAUTION Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguridad y los manuales del fabricante antes de hacer funcionar esta máquina Este manual de seguridad lo lleva paso a paso a través de su día de trabajo El reconocimiento de los riesgos y la prevención de...

Page 68: ...ed industrial para agricultura Barra en forma de hoz Triturador Giratorio Aguilón Giratorio con lateral plegable Tipos de cortadora de césped de disco para agricultura Las cortadoras de césped de disco están diseñadas y equipadas para cortar cultivos de heno a mayor velocidad de desplazamiento Las cortadoras acondicionadoras de disco cortan y acondicionan los cultivos Las formadoras de hileras aut...

Page 69: ...or Aproveche los programas de capacitación que se ofrecen en su zona Solicítele al distribuidor de equipos o al supervisor que le explique cualquier información que no comprenda Explique las instrucciones escritas de los manuales del operador y los letreros de seguridad a los usuarios u operadores que no puedan leerlas Inspeccione la cortadora y el tractor diariamente antes de hacerlos funcionar A...

Page 70: ... motor de la cortadora y del tractor y retire la llave mientras llena el depósito de combustible Tenga precaución adicional cuando carga combustible en un motor caliente Nunca fume mientras carga combustible Evite las chispas conectando a tierra la boquilla de combustible contra el cuello de llenado del depósito Los vapores de un depósito de combustible vacío son explosivos Nunca suelde o realice ...

Page 71: ...s empleadores tienen reglas que rigen la operación y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicación nueva verifique con el supervisor o con el coordinador de seguridad Averigüe sobre las reglas que tendrá que obedecer La Administración de Seguridad y Salud Ocupacional Occupational Safety and Health Administration OSHA hace cumplir leyes federales dentro de los EE UU ...

Page 72: ...equipos No lleve pasajeros Apague los equipos cuando están sin vigilancia Mantenga a las personas ajenas alejadas Cumplimiento del programa de seguridad Conozca los equipos Lea y asegúrese de comprender los letreros de seguridad que indican PELIGRO ADVERTENCIA PRECAUCIÓN y AVISO y otros letreros informativos que hay sobre el tractor y la cortadora de césped y en el manual del operador del fabrican...

Page 73: ...dos los escudos y guardas estén en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la línea motriz de la TDF la caja de engranajes y las guardas y escudos de los implementos que se usan para proteger al operador Verifique que los dispositivos de bloqueo del extremo en horquilla de la línea motriz estén correctamente enclavados Verifique en busca ...

Page 74: ...s zonas Haga sonar una advertencia Retire o marque los residuos y obstáculos Recorra a pie alrededor del lugar de trabajo Localice y evite Agujeros Desmoronamientos Obstáculos tocones Excavaciones Agua estancada Lodo profundo Puntos mojados Suelo blando Puntos irregulares Líneas y aparatos eléctricos Otros servicios públicos Cualquier condición que podría causar una colisión pérdida de control o v...

Page 75: ...anche de la línea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Revise los instrumentos y controles Arranque únicamente desde el asiento del operador Use el ROPS y el cinturón de seguridad Preparación para una operación segura Use las prácticas correctas de apagado de los equipos antes de inspeccionar equipos Espere hasta que todo movimiento de los equipos se ha...

Page 76: ...montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople rápido del enganche de tres puntos si está instalado Instálelo únicamente al enganche de la barra de tiro Ajuste la longitud de la barra de tiro del tractor para el funcionamiento de la TDF a 540 ó 1000 rpm Al hacer retroceder el tractor hasta la cortadora de césped NUNCA permi...

Page 77: ...s hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctamente equipada Hojas giratorias Manténgase No ponga en funcionamiento una cortadora de césped dañada Operación con seguridad Los escudos de la cortadora están diseñados para reducir el riesgo de objeto...

Page 78: ...es Use una velocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco están diseñadas para usar velocidades de desplazamiento mayores cuando funcionan en terrenos despejados de residuos y peligros superficiales Use la velocidad de desplazamiento correcta Operación con seguridad Corte de hierba extremadamente alta Puede ser necesario ...

Page 79: ...ilón Peligros y riesgos de obstrucciones elevadas Verifique en busca de obstrucciones elevadas con las cortadoras que tienen el lateral o el aguilón elevado para evitar lesiones graves o la muerte por contacto con Líneas y aparatos eléctricos Ramas bajas de los árboles Otras obstrucciones elevadas Mantenga las distancias especificadas con respecto a los cables y los aparatos eléctricos Nunca se ac...

Page 80: ...e montaje lateral o con aguilón el extremo delantero del tractor puede desviarse hacia la zanja Operación con seguridad Los trabajos en orillas de zanjas con aguilón y lateral elevado pueden reducir la eficacia de la protección del operador de la cortadora que proporcionan los escudos para objetos arrojados Cuando realice estas operaciones use cabinas cerradas con ROPS cerramientos protectores esp...

Page 81: ...te en caminos Antes de operar en la vía pública Consulte los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u operadores que no puedan leerlas Verifique las ordenanzas locales sobre marcas luces balizas etc requeridas en los equipos durante el desplazamiento por la vía pública Se requieren luces en las cortado...

Page 82: ... en un hábito El apagado correcto de un tractor y una cortadora de césped puede ayudar a evitar accidentes cuando la cortadora está sin vigilancia Apague la cortadora siguiendo los procedimientos específicos del manual del operador del fabricante Estos procedimientos normalmente incluirán Reduzca la velocidad del motor Desenganche el embrague de la TDF y la transmisión Haga funcionar el motor en r...

Page 83: ...re la máquina El mantenimiento puede ser peligroso si no se realiza correctamente Asegúrese de tener las habilidades necesarias la información y las herramientas y equipos correctos para realizar el trabajo ADVERTENCIA No modiﬁque equipos ni agregue componentes no aprobados por el fabricante Use piezas lubricantes y técnicas de servicio recomendadas por el fabricante Piezas de la cortadora de césp...

Page 84: ... antiparras o protección facial Proporcionan protección ocular para fluidos bajo presión mientras se esmerila y se realizan servicios a las baterías También es necesaria protección contra residuos líquidos y material suelto producido por el equipo las herramientas y el aire agua presurizada Use protección facial y siga las instrucciones del fabricante cuando desarma componentes cargados a resorte ...

Page 85: ...tes de trabajar cerca o debajo de una cortadora con laterales Alivie la presión antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presión de los resortes antes de desarmar un mecanismo cargado a resorte Apoye o bloquee con seguridad cualquier componente elevado de la máquina antes de trabajar en él Evite las llamas las chispas y no fume cerca de combustibles fluido hidrául...

Page 86: ...torcidos o pellizcados Nunca use ganchos doblados o deformados Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados Retire la llave y lea el manual de mantenimiento Prácticas de seguridad para tareas de mantenimiento comunes Riesgos del combustible ADVERTENCIA Siempre use recipientes y o equipos de distribución de combustible aprobados Los combustibles son inflamables por eso...

Page 87: ... afloje la tapa de llenado con lentitud y retírela gradualmente Nunca restablezca una válvula de alivio del sistema hidráulico a una presión mayor que la recomendada por el fabricante Use protección ocular El ﬂuido a alta presión puede inyectarse en el cuerpo Realización de mantenimiento con seguridad Riesgos del sistema eléctrico Antes de trabajar en el sistema eléctrico desconecte los cables de ...

Page 88: ...ispas pueden encender gases explosivos presentes en la batería Cuando desconecta cables después de un arranque con puente retire los cables en el orden inverso al de la conexión es decir la conexión final primero Evite las chispas y las llamas abiertas cerca de las baterías Para el arranque con refuerzo observe la polaridad y realice la conexión ﬁnal en el punto de descarga a tierra Realización de...

Page 89: ... 32 km h Evite la explosión de los neumáticos Realización de mantenimiento con seguridad Servicio y reparaciones completas antes de liberar la máquina Apriete todos los pernos accesorios y conexiones con las torsiones especificadas por el fabricante Instale todas las guardas cubiertas y escudos después de realizar los servicios Reemplace o repare los que estén dañados Llene y recargue los sistemas...

Page 90: ...e ellos Sustituya las hojas dañadas Inspeccione las hojas de la cortadora diariamente o después de golpear algún objeto sólido Si una hoja de la cortadora de césped se daña está doblada agujereada rajada o desgasta más del 25 por ciento del tamaño original debe retirarse y sustituirse con una nueva Siempre use las hojas originales del fabricante Las hojas de marcas no originales pueden no cumplir ...

Page 91: ...Introduction Section 2 1 2011 Alamo Group Inc INTRODUCTION SECTION ...

Page 92: ...fective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 6 and keep unprotected persons at a minimum distance of 300 feet from th...

Page 93: ...ass corn stalks and light brush Free swinging blades reduce the shock of impact when a stationary object is hit Slip clutches are installed on each gearbox for additional protection Front and rear discharge shields are included as standard equipment Equipment Specifications FR240 FR162 FR240 FR162 Cutting Width 240 162 Blade Tip Speed 540 PTO 1000 PTO Transport Width 115 106 Center 15 675FPM 16 71...

Page 94: ... Pressure The sound levels at the operator s ear from the attached machine rotary cutter are at least 10 dB A below the levels from typical Agricultural tractors used to power and transport this machine Therefore the Noise emission values given by the OEM of the Agricultural tractor used to power and transport this machine would be valid when this machine is attached to and operated by that Agricu...

Page 95: ...5 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN ...

Page 96: ......

Page 97: ...Assembly Section 3 1 2011 Alamo Group Inc ASSEMBLY SECTION ...

Page 98: ...e filled with oil Always keep bystanders away while raising and lowering the wings To lower the wings hook the hydraulic hoses to the tractor From the Operators Seat use the tractor hydraulic control levers to fill wing cylinders with oil Refer to Operation Section Keep coworkers and bystanders away from the implement while filling For implements with the wings in the raised or transport position ...

Page 99: ... flatwashers 1 positioned under top lip of tongue clevis and to the top of drawbar Insert a 1 diameter grade 5 or 8 bolt 2 through clevis and drawbar and retain in position with a 1 locknut 3 Tighten the locknut securely but do not overtighten which could spring or break the clevis NOTE NEVER attach mower to the tractor with a pin not having a nut 5 Install the implement tow chain to a secure loca...

Page 100: ...sure the wing Transport Bars Latches are locked in the position to hold the wings vertical before removing shipping strap Figure AsmP R 0118 10 Stand between the wings of the implement and remove nuts holding the shipping strap in place and remove strap Do not stand outside of the wing to remove the shipping strap if the wing fell it could kill you Make sure no bystanders are under the wing or in ...

Page 101: ...s by raising and lowering the wings fully to remove any trapped air If there is sponginess during the raising cycle this may indicate that air is trapped in the hydraulic circuit Continue to cycle the cylinders until all sponginess is removed 14 Test to make sure the wings lower slowly when they are allowed to float down and are not powered down This is a safety feature built into the system If th...

Page 102: ...l gearbox vents or vent dipsticks if not installed Check all gearbox lube levels When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attac...

Page 103: ...s and Wheels note the direction of travel and the curvature of rubber segments in the tire and install as shown in Figure Asm R 0127 Do not exceed 20 M P H on Laminated Tires When removing Airplane Tires let all of the air out of the tire before removing lug nuts or wheel bolts or nuts Remove valve core to make certain that there is no air pressure left in tube before separating wheel halves to di...

Page 104: ...1 Assembly Section 3 8 2011 Alamo Group Inc ASSEMBLY Lubricate the PTO drivelines and wheel hubs according to the lubrication information found in the Maintenance Section Mower is now assembled and ready for pre delivery checks ...

Page 105: ...d slide yoke onto the shaft and align holes with annular groove of gearbox shaft Reinstall bolts and tighten to 130 ft lb torque Push and pull the driveline to ensure it is securely attached to the shaft Regularly check the driveline yoke to ensure a tight connection To remove the yoke remove the bolts and pull yoke off the shaft Mower is now assembled and ready for pre delivery checks ...

Page 106: ......

Page 107: ...Operation Section 4 1 2011 Alamo Group Inc OPERATION SECTION ...

Page 108: ...e This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operat...

Page 109: ...ctices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel...

Page 110: ...ed Front End Weights As needed to maintain 20 weight on front axle Power Take Off 540 RPM 6 spline or 1000 RPM 21 spline 1 3 8 diameter output shaft depending on mower operating speed For other PTO Drawbar Category Combinations see your Tractor specifications Drawbar Category Tractor Horsepower PTO TYPE Drawbar Length I 80 1 3 8 21 16 II 80 1 3 4 20 20 III 80 1 3 8 6 14 1 1 ROPS and Seat Belt The ...

Page 111: ...00 RPM mowers set the drawbar length at 16 for 21 spline 1 3 8 mowers and at 20 for 1 3 4 20 spline mowers Ensure that the drawbar is rated to carry the tongue weight of the mower Pintle Hook Hitch Optional Equipment Drawbar length must be modified to obtain dimension A CV Driveline 17 2 1 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tra...

Page 112: ...ed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 20 or 21 spline shaft Note Refer to the tractor owner s manual fo...

Page 113: ...actor is moving Mount the Tractor only when the Tractor and all moving parts are completelystopped SG 12 2 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or...

Page 114: ...tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 BEFORE leaving the tractor seat lower the implement set the parking ...

Page 115: ...O control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circ...

Page 116: ...k and set the parking brake before dismounting 4 To attach the mower place two 1 flatwashers positioned under top lip of tongue clevis and to the top of drawbar Insert a 1 diameter grade 5 or 8 bolt through clevis and drawbar and retain in position with a 1 locknut Tighten the locknut securely but do overtighten which could spring or break the clevis NEVER attach the mower to the tractor with a pi...

Page 117: ...herwise damaged or deformed 4 2 Connecting Mower Hydraulic Lines to the Tractor With the tractor shut down and secured in position relieve hydraulic pressure from the tractor by moving the control levers back and forth several times or placing the levers in the float position When connecting the mower hydraulic lines keep hoses quick couplers and swivels free of contamination Never leave a disconn...

Page 118: ...ntact the driveline do not bind while turning and do not become pinched or kinked Hydraulic Cylinder Priming Hydraulic Cylinders must be filled with hydraulic oil before removing the wing transport braces to lower the mower wings Hydraulic cylinders and lines are filled by holding the valve control levers in the raised position until the cylinders fully retract wing cylinders and extend center cyl...

Page 119: ...T allow feet or other body part underneath the mower when making adjustments To adjust rod length loosen jamnut and screw turnbuckles To lower the front lengthen the rods and to raise the front shorten the rods DO NOT unscrew turnbuckles to the point that either rod threaded ends becomes disconnected which will cause the mower to fall Re tighten jamnuts when deck is leveled 5 IMPORTANT Alternate a...

Page 120: ...wer should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor Increase Mulching To increase mulching of the grass or crop material during mower operation the mower should be operated with the deck approximately 3 4 HIGHER IN THE FRONT THAN THE REAR Ope...

Page 121: ...ill also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform SRM 01 6 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves ...

Page 122: ...With the PTO NOT TURNING slowly drive the tractor with mower attached through the sharpest turn possible and watch shaft movement With the PTO NOT TURNING slowly drive the tractor with the mower attached through the most severe terrain conditions expected and watch shaft movement If the distance between the mark and the outer shield becomes less than 2 at any point there is a potential problem bot...

Page 123: ...ke a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum di...

Page 124: ... Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts...

Page 125: ...ch mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields...

Page 126: ...ed and illegible decals OPS U 0011 Ensure the mower hitch is securely attached to the tractor drawbar with a proper size bolt and secured nut Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor Check that the main driveline is securely attached to the tractor and the clamping cone is seated in the groove of the PTO shaft Ensure the divider drivelines are sec...

Page 127: ...pecified in the maintenance section Inspect each gearbox oil level and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Ensure all gearbox vents are in place and free from clogs OPS R 0011_B Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling b...

Page 128: ...ic ports IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS R 0013_A Ensure that the mower is equipped and secured with wing transport locks Check the condition of the wing hinge pins Check the condition of the mower axle suspension spring Inspect mower tire condition wheel bearings and lug nut torque OPS R 0014_A Bef...

Page 129: ...OPERATION FR240 FR162 01 11 Operation Section 4 23 2011 Alamo Group Inc OPERATION 7 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following OPS U 0031 ...

Page 130: ...revent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surf...

Page 131: ...LADE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever rep...

Page 132: ...safety decals are in place and legible The tongue hitch connection bolts pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place in good condition Driveline gearbox shields are in good condition...

Page 133: ...hing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 poi...

Page 134: ...ering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed o...

Page 135: ...nt or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operatin...

Page 136: ... overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement or unit may overturn STI 02 8 5 Operating Position To lower the wings remove the transport lock braces and secure braces on storage brac...

Page 137: ...ctor immediately as the tractor will be difficult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe spee...

Page 138: ...shing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When confronted wi...

Page 139: ...HE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the opera...

Page 140: ...e engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Always wear your sea...

Page 141: ...train spread cut material better reduce streaking and make the final cut more uniform SRM 01 9 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed...

Page 142: ...wing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided SGM 07 9 5 Operating the Mower Only operate the mower from the tractor operator s seat with the sea...

Page 143: ...re no persons behind the mower and use extreme care when mowing in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor Equi...

Page 144: ... the tractor PTO shaft and could cause extensive mechanical damage to the mower and tractor If the mower is operated in conditions that require frequent sharp turning the mower should be equipped with a Constant Velocity driveline CV joints enable the tractor PTO shaft and mower driveline to be angled safely up to 80 degrees with no damage to the mower or driveline OPS R 0027 Do not let the Blades...

Page 145: ...el or dirt which can cause rapid blade wear and extremely severe shock loads on the drivetrain resulting in rapid wear or damage to these components Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height or position which may cause the blades to contact the ground Cutting into the berm or edge of the ditch will cause a...

Page 146: ...wing to REMOVE potential THROWN OBJECT HAZARDS 6 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks posts curbs guardrails or ground while mowing ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable metal...

Page 147: ...to a complete stop before exiting the tractor OPS U 0016 10 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop Move the mower to a level storage location and lower the center section and both wings to the ground If the mower will be stored with the wings in the raised position install both wing transport lock bra...

Page 148: ...sting on the tractor drawbar and is supported solely by the jack The jack should be in a near vertical position with the ground and can be adjusted by loosening the positioning nut and moving the jack up to 15 degrees in each direction Also make sure that the jack foot is securely resting at ground level or securely supported by a block before raising the mower Once the mower tongue is being suppo...

Page 149: ...up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or...

Page 150: ...d secure its end to the mower deck The mower can then be raised to the maximum lift height OPS R 0033 If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport OPS R 0034 ...

Page 151: ... size limit 12 1 Tire and Wheels Laminated Sectional Tires are designed for conditions where puncture proof performance is required and the mower will not be transported for long distances on roadways Transport speed for laminated tires should not exceed 15 MPH Excessive speed can cause damage to the machine and tire sections Laminated tires must be installed such that the rubber segments lay with...

Page 152: ...ylinder and then lower the mower Secure the mower wings in the raised position with the transport lock braces OPS R 0036 Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement...

Page 153: ... kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public r...

Page 154: ...ie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as...

Page 155: ... correctly Replace Drivelines Implement tractor yokes must be in line Gearbox Overheating Low on lubricant Fill to level plug Improper type lubricant Replace with NLGI 000 lubricant Excessive trash build up Remove trash around gear box Bearing or gears set up improperly Consult your dealer Gearbox Noisy Rough gears Run in or change gears Worn bearing Replace bearing Gear Box Leaking Damaged oil se...

Page 156: ...necessary Uncut Material Excessive ground speed Reduce ground speed RPM too low Use full PTO speed Refer to your tractor operator s manual Improper blade for direction of cut Install blades so rotation is correct Poor Shredding Excessive ground speed Raise the front of Mower relative to the rear to hold and circulate material longer Refer to the Operation Section Setting the Mower Setting Deck Hei...

Page 157: ...Maintenance Section 5 1 2011 Alamo Group MAINTENANCE SECTION ...

Page 158: ...work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS L...

Page 159: ...s lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication FIGURE Mnt R 0459 Use Multi Purpose Gear Oil P N 00786250 when required in Gearbox Use N L G I 2 grease for all locations designated with grease gun Be sure to clean the fitting thoroughly before using grease gun Failure ...

Page 160: ...MAINTENANCE FR240 FR162 01 11 Maintenance Section 5 4 2011 Alamo Group MAINTENANCE ...

Page 161: ...cial Gearbox Lube P N 00786250 with a capacity is 6 1 2 quarts FIGURE AsmP R 0004 DIVIDER GEARBOX The Breather with Dipstick for the Divider Gearbox is located on the right side of the input shaft The filler pressure relief Plug is on top of the Gearbox FIGURE MntP R 0149 Do not over fill If Gearboxes are filled above full mark on Dipstick pressure under working conditions may cause the Grease Sea...

Page 162: ...Shield until the hole in the Shield matches up with the Grease Fitting UseN L G I 2 Bearing Grease for lubrication Inspect the U Joint for wear by holding the shaft on one side of the U Joint while trying to rotate the shaft on the other side of the U Joint If there is noticeable movement in the Driveline replace the U joint before it causes severe damage to the Driveline STANDARD EXTENDED LUBE LE...

Page 163: ...e and insert bushing tabs into the openings in the guard 3 Turn the bushing until it engages into the guard 4 Push Easy Lock clip into position The bushing and guard are now secure 5 TO REMOVE GUARD Use screwdriver to release Easy Lock clip Turn the bushing to disengage from the guard and remove guard Figure Mnt R 0359 MPORTANT Check that Guard Missing decal on steel tube under inner guard and Rot...

Page 164: ... the two shield bearings per half shaft by prying the head of the bearings up with a screwdriver and pulling them out with pliers Figure MntP R 0012 Grasp the Yoke and shield tube and pull shaft from the shield Figure MntP R 0013 Grease the shield bearing grooves on the yokes and the inner telescoping member before assembly ...

Page 165: ... MntP R 0015 Slide the shield tube assembly over the shaft so that the bearing holes in the shield align with the shield bearing groove on the yoke Figure MntP R 0016 Install two shield bearings per half shaft by pushing one bearing in each bearing hole The shield bearings should be installed in the direction of the shaft rotation relative to the shields Figure MntP R 0017 Attach safety decal as n...

Page 166: ...the blade holder and blades Whenever the blades have been removed or replaced the hardware must be retightened after the first eight hours of operation On new units check blade hardware and the blade nut torque after first 8 hours Operating with loose blade holder will damage the blade holder and output shaft two initial tightenings are required Retighten after one hour and again after the day of ...

Page 167: ...ven with the engine stopped or in the event of hose failure etc Always use a secure support for equipment which must be serviced while in the raised position NOTE Replace Blades in pairs after no more than 1 2 notch wear BLADE REMOVAL To remove blades for sharpening or replacement remove the cover plate on deck of cutter near gear box Remove lock nut from blade bolt left hand threaded bolt NOTE In...

Page 168: ...TH BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever...

Page 169: ...arrier bushings as a snug slip fit If the blade bolt fit appears to be loose or sloppy measure the square hole in bushing If the bottom of the square hole is 1 16 or greater than the square shoulder of the new blade bolt the bushings should be replaced Bushings can be removed by cutting bushing head where it is welded to carrier bar Once head is removed bushing can be pressed out of bar Clean and ...

Page 170: ...f the carrier is loose retighten the retaining nut before operating the mower Avoid personal injury Do not work under cutter without support blocks to keep frame from falling WHEEL HUB ASSEMBLY The Wheel Hub Assemblies need to be lubricated on a weekly basis FIGURE MntP R 0032 TIRES AND WHEELS Before working on any tires and wheels make certain the Cutter is jacked up high enough and securely supp...

Page 171: ...Tongue to the Center Section and should be checked for signs of wear or cracking Replace as needed The Drawbar 1 Bolt fastens the mower to the tractor Drawbar When the mower is unhitched and this 1 Bolt is removed examine for signs of cracking or wear Replace the Drawbar 1 Bolt at first sign of either problem FIGURE Op 1155 ...

Page 172: ...is lost MAXIMUM ALLOWABLE OPERATING OIL TEMPERATURE Do not operate this implement if the tractor hydraulic oil temperature exceeds 200 F TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PR...

Page 173: ...ved 12 Slowly loosen the hydraulic hose connection to the cylinder 13 Remove the other cylinder pin and remove the cylinder The cylinder maybe heavy use proper lifting techniques to lift and handle the cylinder and if needed get assistance in lifting from another person 14 Measure the distance between the cylinder pin holes and extend the new cylinder to that length before installing 15 Install th...

Page 174: ...s an investment from which you should get the greatest possible benefit Therefore when the season is over the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season The following are suggested storage procedures 1 Thoroughly clean the cutter 2 Lubricate the cutter as covered in Maintenance Sec...

Page 175: ... the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used Thi...

Page 176: ......

Page 177: ...s cortadoras RHINO usan balanciadas y componentes de systema seleccionado para los portadores de cuchillas cuchillas eje de cortar navaja suspensiones de navajas los rodillos los componentes de línea motriz y cojinetes Estas partes son echas y probadas a la especificaciones de RHINO Partes que no son auténticas no regularmente llegan con estas especificaciones El uso de partes que no son auténtica...

Page 178: ...entes limpiadores y otros agentes químicos NO cambie ninguna calibración hidráulica de fábrica para evitar fallas de los componentes o equipos NO modifique o altere el implemento las funciones o componentes NO SUELDE o repare los componentes de la cortadora Esto puede causar vibraciones y fallas de los componentes que se desprendan de la cortadora REALICE LAS TAREAS DE SERVICIO REPARACIÓN LUBRICAC...

Page 179: ...una visión clara para condiciones de conducción y tránsito PREPARE EL IMPLEMENTO PARA EL TRANSPORTE O EL REMOLQUE COLOQUE LAS TRABAS PARA TRANSPORTE Y LAS CADENAS DE SEGURIDAD ELEVE LA CORTADORA e INSTALE topes o pasadores de transporte cilíndricos en el eje central ELEVE LAS ALAS e INSTALE TRABAS DE TRANSPORTE o pasadores AJUSTE LA CADENA DE SEGURIDAD del implemento al tractor QUITE todo material...

Page 180: ...ificar cables de servicios subterráneos PAUTAS DE PREVENCIÓN DE INCENDIOS durante la operación reparación y servicio de la cortadora y el tractor a fin de reducir el riesgo de incendio del equipo y de la vegetación El tractor debe estar EQUIPADO CON MATAFUEGOS NO OPERE la cortadora sobre un tractor equipado con escape debajo del bastidor NO FUME ni acerque fuego directo a la cortadora o el tractor...

Page 181: ...ERTE POR PENETRACIÓN DE FILTRACIONES DE ACEITE HIDRÁULICO DE ALTA PRESIÓN NO OPERE el equipo con filtraciones de aceite o combustible MANTENGA todas las mangueras hidráulicas líneas y conexiones en BUEN ESTADO y AJUSTADAS antes de aplicar presión al sistema LIBERE LA PRESIÓN HIDRÁULICA antes de desconectar las líneas o trabajar en el sistema QUITE y reemplace la manguera si sospecha que tiene filt...

Page 182: ...e se han quitado para tareas de reparación o mantenimiento PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el suelo Un ensambl...

Page 183: ...l SÓLO ENCIENDA el tractor sentado en el asiento del tractor SIEMPRE ABRÓCHESE el cinturón de seguridad al operar el tractor y los equipos SÓLO OPERE el tractor y el equipo sentado en el asiento del tractor NUNCA LLEVE A OTRAS PERSONAS en el tractor o implemento AL SUBIR Y BAJAR DEL TRACTOR SÓLO suba o baje del tractor cuando éste y sus partes móviles estén detenidos APAGUE EL MOTOR Y LA TDF coloq...

Page 184: ...de transporte DETENGA LA CORTADORA de inmediato si las cuchillas entran en contacto con objetos pesados estructuras fijas guardarrailes de metal y estructuras de cemento 1 LAS CUCHILLAS PUEDEN FALLAR con el impacto y los objetos pueden ser arrojados a gran velocidad 2 INSPECCIONE y REEMPLACE las cuchillas dañadas 3 VERIFIQUE el equilibrio del porta cuchillas y REEMPLÁCELO si está dañado NO opere l...

Page 185: ...itar 2 EVITE estos objetos cuando use la cortadora INSPECCIÓN DEL ÁREA PARA DETECTAR HIERBA ALTA Y MALEZAS INSPECCIONE Y QUITE cualquier residuo oculto de gran tamaño PASE LA CORTADORA a una altura intermedia INSPECCIONE y quite el residuo restante PASE LA CORTADORA a la altura final PROTECCIÓN CONTRA OBJETOS ARROJADOS DE LA CORTADORA MANTENGA todos los protectores contra objetos arrojados en su l...

Page 186: ...ctor y del implemento para asegurarse de que estén FIRMEMENTE SUJETADOS PARA EVITAR que la línea de conducción se rompa durante las operaciones VERIFIQUE que la línea de conducción tenga el largo adecuado entre el eje de PTO y el eje de la caja de cambios del implemento Las líneas de conducción demasiado cortas se pueden soltar o romper Las líneas de conducción demasiado largas pueden tocar el sue...

Page 187: ... CAÍDA DEL EQUIPO al trabajar cerca o debajo de las alas los componentes e implementos elevados por un enganche de tractor de 3 puntos SUJETE CON FIRMEZA o bloquee en posición vertical todos los equipos alas y componentes elevados BLOQUEE EN POSICIÓN VERTICAL y sujete con firmeza el equipo antes de poner las manos los pies o el cuerpo debajo de los equipos o componentes elevados MANTENGA A LOS TRA...

Page 188: ...D DE OPERACIÓN GENERAL CONDICIONES DE VISIBILIDAD AL USAR LA CORTADORA OPERE LA CORTADORA CON LUZ SOLAR o con luz que aporte una visibilidad nítida de más de 90 metros 100 yardas DEBE PODER VISUALIZAR e identificar transeúntes terrenos empinados pozos desniveles obstrucciones elevadas cables de alimentación residuos y objetos extraños VELOCIDAD RESPECTO AL SUELO AL USAR LA CORTADORA El rango de VE...

Page 189: ...ede producir al operar este equipo Indica una situación peligrosa inminente que de no ser evitada OCASIONARÁ la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR la MUERTE O UNA LESIÓN MUY GRAVE Indica una situación peligrosa inminente que de no ser evitada PODRÍA OCASIONAR UNA LESIÓN MENOR Identifica instrucciones o procedimientos especí...

Page 190: ...Sección de Seguridad 1 1 2011 Alamo Group Inc SECCIÓN DE SEGURIDAD ...

Page 191: ......

Page 192: ...uerte por electrocución y que el operador es responsable de evitar dichos riesgos SERVICIO ANTES DE LA ENTREGA VERIFIQUE Y AJUSTE O LUBRIQUE SEGÚN SEA NECESARIO Consulte los detalles en el Manual del Operador Inspección realizada Garantía y procedimientos de seguridad explicados Instalación realizada LUBRICACIÓN E HIDRÁULICA Caja de engranajes niveles de aceite Nivel de aceite hidráulico tanque ex...

Page 193: ...Operador de la Cortadora Manual de Seguridad del Operador de la Cortadora AEM Nombre del solicitante Teléfono Dirección del solicitante Ciudad Estado Código postal Modelo de cortadora Número de serie Fecha de compra Vendedor del distribuidor Nombre del distribuidor Dirección del distribuidor Enviar por correo a AEM Video Services 1502 E Walnut Street Seguin TX 78155 O enviar por fax a 830 372 9529...

Page 194: ...na pregunta acerca de la operación segura comuníquese con su supervisor con el distribuidor o con Alamo Group Ag Si desea recibir una copia del video en VHS envíe un mensaje de correo electrónico a AEMVideo alamo group com o un fax al 830 372 9529 o envíe por correo una copia rellenada del formulario que se encuentra al dorso de esta página a AEM VHS Video 1502 E Walnut Street Seguin TX 78155 y so...

Page 195: ...ber leído y comprendido la totalidad de este manual Comuníquese con el distribuidor si necesita explicación sobre alguna instrucción que no haya comprendido del todo Los cuidados que brinde a su Implemento Rhino determinarán en gran medida su satisfacción con el desempeño y la vida útil del equipo Lea con atención y siga las instrucciones de este manual para comprender cabalmente su nuevo implemen...

Page 196: ...co parts servis rhino com CORTADORA TRITURADORA GIRATORIA DE ELEVACIÓN DEL NIVEL MECÁNICAS CON ALETA FLEXIBLE Este Manual del Operador es una parte esencial de la operación segura de esta máquina y se debe mantener con la unidad siempre LEA ENTIENDA y SIGA las Instrucciones de Seguridad y Operación contenidas en este manual antes de operar el equipo C01 Cover SP 0 00 ...

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