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RHINO FC-0007, Operator'S Manual

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RHINO FC-0007 Operator'S Manual Download Page 87

ASSEMBLY

SE6 05/05

Assembly Section 3-7

© 2005 Alamo Group Inc.

ASSEMBL

Y

SHEAR BOLT or  SLIP CLUTCH DRIVELINE INSTALLATION

Attach rear driveline of U-Joint  to input Shaft on gearbox, install Snap Ring in groove on Input Shaft.  

NOTE

:

Check that Snap Ring is properly seated in groove. 

 This Snap Ring retains Driveline when shear bolt shears.

Install Grade 2 (only) shear bolt 1/2" by 3-1/2".  Use of a stronger shear bolt than Grade 2, will result in driveline
failure and will void warranty.  Figure Asm-R-0072. 

Attach slip clutch driveline to input shaft on gearbox with Grade 8 Bolt  Figure Asm-R-0073. Refer to  proper
Torque Chart in Maintenance Section of this manual.

Summary of Contents for FC-0007

Page 1: ...Ave Gibson City IL 60936 800 446 5158 Email parts servis rhino com ROTARY MOWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at...

Page 2: ...afety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Page 3: ...hown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Gui...

Page 4: ...A Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased DealerSales...

Page 5: ...Y Figure AsmP R 0016 3 2 A FRAME INSTALLATION FIGURE Asm R 0075 3 3 TAIL WHEEL INSTALLATION FIGURE Asm R 0076 3 4 TONGUE ASSEMBLY PULL TYPE MOWER FIGURE Asm R 0077 3 5 TAILWHEEL ASSEMBLY PULL TYPE MOW...

Page 6: ...HE TRACTOR AND IMPLEMENT 4 27 Foreign Debris Hazards 4 28 Bystanders Passersby Precautions 4 28 Engaging the Power Take Off PTO 4 29 PTO RPM and Ground Speed 4 30 Operating the Mower 4 30 Shutting Dow...

Page 7: ...Safety Section 1 1 2005 Alamo Group Inc SAFETY SECTION...

Page 8: ...his manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner oper...

Page 9: ...r s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained pers...

Page 10: ...quipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator i...

Page 11: ...r allow the Mower to contact any utility municipal or other type structure Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation SPU 5 Do not operate th...

Page 12: ...been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce th...

Page 13: ...could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose...

Page 14: ...clearly see these type of items discontinue mowing SGM 1 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in hea...

Page 15: ...emoved debris or foreign material SGM 8 Do not mow with two machines in the same area except with Cab tractors with the windows closed SGM 11 Follow these guidelines to reduce the risk of equipment an...

Page 16: ...Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone...

Page 17: ...ansmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 Never operate the Tractor and Mower if the Implement...

Page 18: ...which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause ser...

Page 19: ...rom turning over Determine the maximum safe turning speed for you and this equip ment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds that you have de...

Page 20: ...turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work S3PT 9 Always disconnect the main PTO Driveline from the...

Page 21: ...lts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death SG...

Page 22: ...urself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death STL 1 In wet conditions where there is a likelihood of material collecti...

Page 23: ...t to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety de...

Page 24: ...37 1 DANGER Blades Thrown Objects 8 00749117 1 DANGER Multiple Hazard 9 D302 2 LOGO Rhino Logo 10 00763613 1 INSTRUCT Slip Clutch Adjustment 11 D103 1 INSTRUCT 540 RPM 12 D303 2 NAME Rhino Name 13 090...

Page 25: ...ote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on t...

Page 26: ...00749117 1 DANGER Multiple Hazard 8a 00756059 1 WARNING Hydraulic Oil Leak 9 D302 2 LOGO Rhino Logo 10 00763613 1 INSTRUCT Slip Clutch Adjustment 11 D103 1 INSTRUCT 540 RPM 11a D102 1 INSTRUCT PTO Sh...

Page 27: ...ER Maintain shields and deflectors in good condition Failure to do so may lead to injury or even death P N 00769736 Peligro Translation If you do not know how to read English please find someone who k...

Page 28: ...pair parts and warranty was attached to this implement during final inspection P N 00763977 DANGER Make certain that drivelines are correct length and are securely attached P N 00756494 DANGER Keep Aw...

Page 29: ...use your hand to check for oil leaks Always use paper or cardboard P N 00756059 Logo Product Name Rhino P N D302 Attention Do not operate until all slip clutches are properly adjust and are not froze...

Page 30: ...5 05 Safety Section 1 24 2005 Alamo Group Inc SAFETY IMPORTANT Required For Jackshaft Unit Suggested for standard shaft P N D102 P N D303 Logo Product Name Rhino SE6 Logo P N 0901000010 P N 2738332 Re...

Page 31: ...SAFETY SE6 05 05 Safety Section 1 25 2005 Alamo Group Inc SAFETY DANGER Guard Missing Do Not Operate P N 00756004 DANGER Rotating Driveline Keep Away Contact can cause death P N 00756005...

Page 32: ...peration and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s r...

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Page 77: ...Introduction Section 2 1 2005 Alamo Group Inc INTRODUCTION SECTION...

Page 78: ...ed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages bef...

Page 79: ...up Inc INTRODUCTION Your RHINO SE6 mower is designed for light duty cutting such as pasture mowing weed and grass control and cutting brush up to 1 in diameter With a reasonable amount of preventive m...

Page 80: ...Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only...

Page 81: ...Assembly Section 3 1 2005 Alamo Group Inc ASSEMBLY SECTION...

Page 82: ...1 Position on flat surface 2 Apply light oil to gear box input shaft SHIELD ASSEMBLY Figure AsmP R 0016 Before installing gearbox shields check lubricant level in gearbox Refer to Maintenance Section...

Page 83: ...s 3 retain with Flatwashers 5 and Nuts 6 2 Attach the A Frame Bars 7 to the right and left Hitch Ears 1 2 with two Cat 1 Hitch Pins 8 Flatwashers 9 and Nuts 10 3 Attach the Lift Strap Bars 11 to the M...

Page 84: ...d behind gearbox mount on the Mainframe Weldment NOTE Long side of caster fork pivot tube is positioned up Attach the Tail Wheel Beam Weldment 5 to the Mainframe Weldment with one M16 x 90 Bolt 6 and...

Page 85: ...lates aligning the plates upper holes with arm holes and bushing NOTE Tongue weldment must be positioned with the offset drop downward such that the tongue is level with the deck Place a washer 11 aga...

Page 86: ...with the axle lug to 5 to the top Insert bushing 21 into lugs of axle and 3 4 washer 10 against bushing Align holes of lugs and bushings and retain axle to mower deck with two 3 4 x 1 3 4 bolts 9 and...

Page 87: ...Check that Snap Ring is properly seated in groove This Snap Ring retains Driveline when shear bolt shears Install Grade 2 only shear bolt 1 2 by 3 1 2 Use of a stronger shear bolt than Grade 2 will r...

Page 88: ...er plate 10 to the side of the deck with a 1 2 x 1 1 2 Bolt 4 and Locknut 5 Rear Deflector Figure Asm R 0080 1 Attach both Deflectors 1 2 to deck using 1 2 x 1 1 4 Bolts 5 and Locknuts 6 In center of...

Page 89: ...ers 5 and Locknut 6 2 Insert the individual Chain Links 2 into slotted holes in Chain Guard Plate 1 and secure in place with Rod 3 as shown in Figure Asm R 0081 Complete Chainguard Assemblies are avai...

Page 90: ...pscrews and locknuts 5 Tighten securely Install chain lugs 2 on either side of tractor top link mounting 4 using bolt or pin of required diameter and length Cat I kit requires a 3 4 diameter bolt Cutt...

Page 91: ...ox mounting bolt Fasten the Chain End to the Mainframe hole in left Stiffener Adjust the Brace Bar so the Adapter is in a near perpendicular position Attach the Mower to the tractor Attach Stabilizer...

Page 92: ......

Page 93: ...Operation Section 4 1 2005 Alamo Group Inc OPERATION SECTION...

Page 94: ...to assist in explaining the operation of a rotary mower and are not of a SE6 cutter Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in p...

Page 95: ...Ga x 8 Transport Width 78 5 8 Jack Stand Std pull Ratings based on actual field performance The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation...

Page 96: ...Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PER...

Page 97: ...wer Drawbar Extended 14 from PTO shaft end with safety chain attachment point Hydraulics Optional Front End Weight As needed to maintain 20 weight on front axle Power Take Off 540 RPM 6 spline 1 3 6 d...

Page 98: ...conforming hitches Depending on the hitch category certain size pins are used to attach the mower to the tractor CAT I hitches require 7 8 lower and 3 4 upper diameter hitch pins CAT I Implement Hitc...

Page 99: ...ight carriers can be purchased through an authorized tractor dealership OPS U 0005 2 6 Drawbar Pull Type Mower For equipment operating at 540 RPM the tractor drawbar must be positioned at a 14 distanc...

Page 100: ...ractor PTO Use of an adapter can double the operating speed of the Mower resulting in excessive vibration thrown objects and blade and mower failure Adapter use will also change the working length of...

Page 101: ...rstand the Operator s Manuals been trained in safe operation of the tractor and Implement and are physically large enough to reach and operate the controls easily SG 11 Never allow children or other p...

Page 102: ...osition The hydraulic remote control levers are in the neutral position The tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only...

Page 103: ...ame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin 6 Walk around to opposite side and repeat pro cedure for remaining lift arm and hitch pin 7 Extend...

Page 104: ...tongue properly without springing of breaking the clevis Never attach mower to the tractor with a pin not having a nut 5 Securely attach mower safety chain from mower tongue to tractor drawbar or draw...

Page 105: ...7 Remove the bolts securing the tailwheel beam in position and allow the tailwheel to rest at ground level Align tailwheel beam between nearest sets of holes in beam support brackets and reinstall su...

Page 106: ...the tailwheel rachet jack or hydraulic cylinder position the mower so the skid shoes are 1 less off the ground than the desired final cut height For example if a 3 cut is desired raise or lower the m...

Page 107: ...ut the grass only once and requires less work from the tractor In addition a more even distribution of the clippings from the rear of the mower will be achieved with this angle OPS R 0002_D 7 DRIVELIN...

Page 108: ...not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damag...

Page 109: ...the engaged length is less than 12 for a CV driveline and less than 6 for a non CV driveline the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer...

Page 110: ...service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good cond...

Page 111: ...scheduled lubrication as detailed in the maintenance section Ensure all decals are in place and legible Ensure the driveline is securely attached to tractor Make sure the driveline yoke locking colla...

Page 112: ...duce the possibility of injury or death from thrown objects entanglement or blade contact SGM 3 Lift Type Ensure the tailwheel beam position support bolts are properly installed and tightened Pull Typ...

Page 113: ...ds replacement Ensure the gearbox vent is in place and free from clogs OPS R 0040 Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before craw...

Page 114: ...blade has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blades surface are persent or Gouges or chipped areas in the cutting edge are larger than 1 2...

Page 115: ...uipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and...

Page 116: ...d together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage...

Page 117: ...rated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately...

Page 118: ...erious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of...

Page 119: ...RACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals...

Page 120: ...e Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove...

Page 121: ...in spread cut material better eliminate streaking and make the final cut more uniform SRM 1 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystande...

Page 122: ...ed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 0 to 5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs ov...

Page 123: ...r mow an area that you have not inspected and removed debris or foreign material SGM 8 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing t...

Page 124: ...wet vegetation may need to be mowed in two or more passes to achieve a uniform cut In such conditions raise the cutting height to 12 or more on the first pass OPS R 0043 Then lower the mower to the de...

Page 125: ...Carry a fire extinguisher on the tractor at all times to extinguish possible fires encountered 10 6 Shutting Down the Implement To shut down the implement first bring the tractor to a complete stop T...

Page 126: ...ctor Use extreme care to keep feet and hands from under the mower and clear of any pinch points caused by the tractor hitch arms and mower pins OPS R 0030_A Always shut the Tractor completely down pla...

Page 127: ...ower until the tongue clevis in no longer resting on the tractor drawbar and is supported solely by the jack Make sure that the jack foot is securely resting at ground level or supported by a block Th...

Page 128: ...eline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air t...

Page 129: ...13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning feature...

Page 130: ...ights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older...

Page 131: ...gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated tra...

Page 132: ...on Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement m...

Page 133: ...b check tapered spline seated on shaft clean and replace New blade or bolts matched Replace blades or bolts in sets with worn blade or bolts Drivelines not phased correctly Replace driveline Implement...

Page 134: ...e a sealant on O D of Seal Oil level too high Drain oil to proper level Gasket damaged Replace Gasket Bolts loose Tighten Bolts Sand hole in casting Replace castings or gearbox Streaking Conditions Co...

Page 135: ...gine RPM Idle engine to engage PTO Cutting in rocky conditions Increase cutting height Blade carrier RPM too high Check gearbox ratios Blades not properly heat treated Consult your Dealer Rapid Clevis...

Page 136: ......

Page 137: ...Maintenance Section 5 1 2005 Alamo Group Inc MAINTENANCE SECTION...

Page 138: ...ows lubrication points Figure Mnt R 008 Mnt R 0081 The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lub...

Page 139: ...ded that the 1 8 oil level check plug Figure Mnt R 0091 be removed to check oil level after every 8 hours of operation If required oil should be added until it runs out hole Recommended lubricant is N...

Page 140: ...Bearing at each end and should turn freely This nylon bearing should require lubrication every 40 hours To remove the Integral Shields for replacement or repair turn the three Nylon Nuts 1 4 turn in t...

Page 141: ...very 5 approx shear pins will greatly prolong life of yoke When attaching PTO yoke to tractor PTO shaft it is important that spring activated locking collar slides freely and locking balls are seated...

Page 142: ...e vibration which can damage gear box bearings Vibration may also cause structural cracks in cutter housing DO NOT heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt e...

Page 143: ...special washer nut Tighten nut holding blade carrier to minimum 300 ft pounds strike the carrier near the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to pr...

Page 144: ...rozen or rusted together Should this freezing occur refer to the procedure described in Seasonal Clutch Maintenance There are two friction lining plates in the slip clutch These should be checked week...

Page 145: ...d protection required 1 Loosen nuts Figure Mnt R 0082 on springs until the springs can freely rotate yet remain secure on bolts 2 Mark outer plates as shown in Figure Mnt R 0082 3 Attach mower to trac...

Page 146: ...d parts Make replacements immediately 5 Store the cutter in a clean dry place with the cutter housing resting on blocks 6 Use spray touch up enamel where necessary to prevent rust and maintain the app...

Page 147: ...p or securely support the gearbox and sub assemblies to prevent injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye and hand inj...

Page 148: ...ages lower bearing bore To complete removal of output shaft assembly it is necessary to keep shaft aligned on center line of housing when removing top bearing out bottom end Normally the simplest meth...

Page 149: ...ing ring Ref 7 3 Press oil seal flush with front side of bearing housing See SEAL INSTALLATION RECOMMENDATION 4 Lubricate ID of seal and insert shaft until bearing contacts housing Press bearing into...

Page 150: ...pacer 2 Remove retaining ring Ref 7 and then repeat above procedure to remove upper bearing ASSEMBLY 1 Assembly of output shaft is accomplished in exact reverse order Install bearing over shaft and pr...

Page 151: ...hree shims onto input shaft housing Insert input shaft assembly into main housing by installing shaft end into bearing in main housing It may be necessary to rotate shaft to align gear teeth so that h...

Page 152: ...to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is a...

Page 153: ...ch section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety requirements of tractor operators REQUIRED OF THE OWNE...

Page 154: ...SE 6 OM 05 05 P N 00768614C Printed U S A SE 6 ROTARY MOWER...

Page 155: ...ND DROP LAST COPY IN ANY MAILBOX IMPORTANT TO PLACE THIS WARRANTY IN EFFECT THIS WARRANTY REGISTRATION MUST BE FILLED OUT SIGNED AND MAILED WITHIN 30 DAYS OF DELIVERY DATE OF THIS MACHINE DEALER AND P...

Page 156: ...ements above and the potential hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as...

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Page 158: ...ntial hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as being complete and in sat...

Page 159: ......

Page 160: ...tial hazards of operating without such guards I understand that the operator is responsible for the safety of others in the area I have examined the product and accept it as being complete and in sati...

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