background image

8

5.  START-UP

A

A

WARNING:

 NEVER run pump dry! Running the pump 

dry may damage seals, causing leakage or flooding! Fill 

the pump with water before starting the motor. It is an 

above ground pool pump and cannot self-prime. Fill the 

pump with water before starting.

• 

Always STOP THE PUMP before and RELEASE ALL 

PRESSURE  from the pump and the piping system 

before proceeding.

• 

NEVER tighten or loosen screws while the pump is 

operating.

• 

Do not block pump suction.

A

A

WARNING:

 Do not block pump suction! To do so with 

body  parts  may  cause  severe  or  fatal  injury.  Children 

using pool must ALWAYS have close adult supervision. 

Priming Pump

•  Release all air from the filter and piping system (see 

filter instructions below).

•  In a flooded suction system (water source higher than 

pump)  the  pump  will  prime  itself  when  the  suction 

and discharge valves are opened.

•  If  the  pump  is  not  in  a  flooded  suction  system, 

unscrew and remove the trap cover, then fill the trap 

and pump with water.

•  Clean and inspect the O-Ring. Re-install it on the trap 

cover.

•  Replace the trap cover on the trap; turn clockwise to 

tighten the cover.

NOTE:

  Tighten  the  trap  cover  by  hand  only.  Priming 

time will depend on the vertical length of suction lift and 

the horizontal length of the suction piping.

6.  GENERAL MAINTENANCE

A

A

WARNING:

 To prevent damage to the pump and for 

proper operation of the system, clean the pump strainer 

and skimmer baskets regularly.

The  only  routine  maintenance  needed  is  inspection  and 

cleaning  of  the  trap  basket  (pre-filter  basket).  Debris  or 

trash  that  collects  in  the  basket  will  restrict  water  flow 

through the pump. Follow the instructions below to clean 

the trap.
1.  Stop the pump, close the suction and discharge gate 

valves,  and  release  all  pressure  from  the  system 

before proceeding.

2.  Unscrew  the  trap  lid  (pre-filter  lid)  by  turning 

counterclockwise.

3.  Remove  the  strainer  basket  and  clean  it.  Be  sure 

all holes in the basket are unclogged, then flush the 

basket  with  water  and  put  the  trap  (pre-filter)  back 

into position with the large opening facing the pipe 

connection port. If the basket is replaced backwards, 

the cover will not fit on the trap body.

4.  Clean and inspect the lid.
5.  Clean the O-ring and its groove on trap body (pre-

filter) and replace the lid. To help keep the lid from 

sticking, tighten by hand only.

6.  Prime pump (see priming instructions above).

Winterizing

A

A

CAUTION:

  The  pump  must  be  protected  when 

freezing temperatures are expected. Allowing the pump 

to freeze will cause severe damage. Such damage will 

not be covered under warranty.

There are two options when winterizing the pump.

Option 1

1.  Drain all the water from the pump, system equipment, 

and piping.

2.  Remove the drain plugs. Do not put plugs back on. 

Store the plugs in the empty strainer basket for winter.

3.  Keep the motor covered and dry.

Option 2

1.  Drain all the water from the pump, system equipment, 

and piping.

2.  Remove the pump and motor from the plumbing lines 

and store indoors in a warm and dry location.

NOTE:

  When  the  winter  season  is  over  the  pump 

will need to be primed prior to start. Refer to Start-Up 

instructions.

A

A

CAUTION:

 DO NOT run the pump dry. If the pump 

is  run  dry,  the  mechanical  seal  will  be  damaged  and 

the  pump  will  start  to  leak  at  the  seal.  If  this  occurs, 

the mechanical seal will need to be replaced. ALWAYS 

maintain the proper water level in the pool. Continued 

operation  with  low  water  level  could  cause  a  loss  of 

water pressure, resulting in damage to the pump casing, 

impeller, and mechanical seal. Such damage will not be 

covered under warranty.

CONTROLLED COPY approved for factory use on 4/16/2020.  RAYPAK PROPRIETARY AND CONFIDENTIAL INFORMATION .  Approval signatures on file in Engineering.

Summary of Contents for Raypak RPAGP100

Page 1: ...d experienced in the installation and maintenance of this type of equipment and related system components Installation and service personnel are required by some states to be licensed Persons not qual...

Page 2: ...ion to these Terms 3 2 IMPORTANT SAFETY INSTRUCTIONS 5 Entrapment Prevention 5 3 OVERVIEW 6 Constant Speed Pump Models 6 Dual Speed Pump Models 6 4 INSTALLATION 6 Pump 6 5 START UP 8 6 GENERAL MAINTEN...

Page 3: ...well as disinfectant feed ratios A AWARNING DO NOT increase pump size this will increase the flow rate through the system and exceed the maximum flow rate stated on the drain cover A AWARNING Before i...

Page 4: ...interrupter GFCI should always be installed at the power supply source of this unit Article 681 31 of the NEC requires that a GFCI be used if this pump is used with a storage pool Be sure to ground t...

Page 5: ...drains from the pump The system shall be constructed so that it shall not allow for separate or independent shutoff or isolation of each drain More than one pump can be connected to a single suction...

Page 6: ...pump is used with a storage pool Be sure to ground the motor before connecting it to an electrical AC power source Failure to ground the motor can cause serious or fatal electrical shock hazard DO NO...

Page 7: ...RPAGP100 0 75kW 1 0 Single RPAGP102 0 75kW Max 1 0 Dual RPAGP150 1 1kW 1 5 Single RPAGP152 1 1kW Max 1 5 Dual DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this...

Page 8: ...pressure from the system before proceeding 2 Unscrew the trap lid pre filter lid by turning counterclockwise 3 Remove the strainer basket and clean it Be sure all holes in the basket are unclogged th...

Page 9: ...tion or discharge line is partly closed Open or replace the valve Suction or discharge line is partly plugged Clear the obstruction Suction or discharge line is too small Re plumb use a larger pipe di...

Page 10: ...50F Kit Pump Impeller RPAGP150 152 018251F 6 7 018225F 018227F 5 Kit Transparent Cover AGP Kit Mechanical Seal 1 2 with O Ring Table C Replacement Parts 1 2 3 4 6 7 5 Figure 3 Pump with Motor Exploded...

Page 11: ...ak com warranty then the Applicable Warranty Period is one 1 year from the Effective Date for the PUMP and component parts LABOR AND SHIPPING COSTS This Limited Warranty does NOT cover any travel time...

Page 12: ...ES ON RAYPAK S BEHALF ANY IMPLIED WARRANTIES INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE SHALL NOT EXTEND BEYOND THE APPLICABLE WARRANTY PERIOD SPECIFIED IN THIS LIMITED WARRANTY RAY...

Reviews: