TABLE OF CONTENTS
CHAPTER TITLE PAGE
1
SAFETY ........................................................................................................................................ 1
1.1
Introduction .................................................................................................................................... 1
1.2
Safety Definitions ........................................................................................................................... 1
1.3
Equipment Safety Labels ................................................................................................................ 1
1.4
Equipment And Personnel Safety .................................................................................................. 1
1.5
Installation Safety ........................................................................................................................... 2
1.6
Operating Safety ............................................................................................................................. 2
2
SPECIFICATIONS ...................................................................................................................... 3
2.1
Technical Data ................................................................................................................................ 3
2.2
Nameplate and Serial Number Tag ................................................................................................. 3
2.3
Optional Equipment ........................................................................................................................ 4
3
INSTALLATION AND SETUP .................................................................................................. 5
3.1
Pre-Installation Checks ................................................................................................................... 5
3.2
Prior To Setup ................................................................................................................................ 5
3.3
Leg Pocket Assembly ..................................................................................................................... 6
3.4
Cylinder Support Assembly ............................................................................................................ 7
3.5
Lifting Arm Installation .................................................................................................................. 8
3.6
Hose/Cylinder Assembly Installation .............................................................................................. 9
3.7
Main Frame and Leg Assembly ..................................................................................................... 10
3.8
Aluminum Bunk Assembly ............................................................................................................ 10
3.9
Making Power Connections ........................................................................................................... 11
3.10
Operating Position ......................................................................................................................... 12
4
OPERATION ............................................................................................................................... 13
4.1
Before Operating The Lift ............................................................................................................. 13
4.2
Testing Lift Operation ................................................................................................................... 13
4.3
Testing Lift Operation With Remotes ............................................................................................ 14
4.4
Raising and Lowering the Boat ...................................................................................................... 14
4.5
Securing Lift When Not In Use ..................................................................................................... 14
5
INSPECTION AND MAINTENANCE ..................................................................................... 15
5.1
General Maintenance Rules ........................................................................................................... 15
5.2
Battery Maintenance ...................................................................................................................... 15
5.3
Remote Control Information .......................................................................................................... 16
5.4
Annual Inspection .......................................................................................................................... 16
5.5
Storage Procedure .......................................................................................................................... 17
5.6
Hydraulic System Flush ................................................................................................................. 17
6
TROUBLESHOOTING .............................................................................................................. 19
7
PARTS LISTS .............................................................................................................................. 21
7.1
HL4K Hydraulic Boat Lift ............................................................................................................. 21
7.2
HL4KXL Hydraulic Boat Lift ....................................................................................................... 21
7.3
HL4K Bundle 1 of 2 (48”) ............................................................................................................. 21
7.4
HL4KXL Bundle 1 of 2 (60”) ....................................................................................................... 21
7.5
HL4K Common Bundle #2 ............................................................................................................ 21
7.6
HL Extension Legs ........................................................................................................................ 22
7.7
HL3-4K Aluminum Bunk Bundle .................................................................................................. 22
7.8
HL4K Hydraulic Cylinders & CZP Hose Fittings ......................................................................... 22
7-9
HL4K Hydraulic Cylinders & SS Hose Fittings ............................................................................ 22
7.10
HL4K Hardware Carton of Parts ................................................................................................... 22
RGC MARINE PRODUCTS
PHONE: (716) 895-1156
