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10

INSTRUCTION MANUAL FOR WIRE WELDING MACHINE

IMPORTANT

:  BEFORE STARTING THE EQUIPMENT, 

READ THE CONTENTS OF THIS MANUAL, WHICH 
MUST BE STORED IN A PLACE FAMILIAR TO ALL US-
ERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE 
MACHINE.
THIS EQUIPMENT MUST BE USED SOLELY FOR WELD-
ING OPERATIONS.

 1  SAFETY PRECAUTIONS

WELDING AND ARC CUTTING CAN BE 
HARMFUL TO YOURSELF AND OTHERS. The 

user must therefore be educated against the hazards, 
summarized below, deriving from welding operations. 
For more detailed information, order the manual code 
3.300.758

ELECTRIC AND MAGNETIC FIELDS - May be danger-
ous.

· Electric current following through any con-
ductor causes localized Electric and Mag-
netic Fields (EMF). Welding/cutting current 

creates EMF fi elds around cables and pow-

er sources.

· The magnetic fi elds created by high currents may affect 

the operation of pacemakers. Wearers of vital electronic 
equipment (pacemakers) shall consult their physician be-
fore beginning any arc welding, cutting, gouging or spot 
welding operations.

·  Exposure  to  EMF  fi elds  in  welding/cutting  may  have 

other health effects which are now not known.
· All operators should use the followingprocedures in or-

der to minimize exposure to EMF fi elds from the welding/

cutting circuit:
-   Route the electrode and work cables together 
-   Secure them with tape when possible.
-   Never coil the electrode/torch lead around your body.
-   Do not place your body between the electrode/torch   
  lead and work cables. If the electrode/torch lead  

 

  cable is on your right side, the work cable should also  
  be on your right side.
-   Connect the work cable to the workpiece as close as  
  possible to the area being welded/cut.
-   Do not work next to welding/cutting power source.

EXPLOSIONS

· Do not weld in the vicinity of containers under 
pressure, or in the presence of explosive dust, 
gases or fumes. · All cylinders and pressure reg-

ulators used in welding operations should be handled 
with care.

ELECTROMAGNETIC COMPATIBILITY.
This machine is manufactured in compliance with the in-
structions contained in the standard IEC 60974-10 (CL. 
A), and must be used solely for professional purposes 
in an industrial environment. There may be potential 

diffi culties  in  ensuring  electromagnetic  compatibility  in 

non-industrial environments. 

H.F FREQUENCY

•  High frequency (H.F.) can interfere with radio 
navigation, safety services, computers, and 
communications equipment

•    Have  only  qualifi ed  persons  familiar  with 

electronic equipment perform this installation.

•  The user is responsible for having a qualifi ed electrician 

promptly correct any interference problem resulting from 
the installation.

•  If notifi ed by the FCC about interference, stop using the 

equipment at once.
•  Have the installation regularly checked and maintained.
• Keep high-frequency source doors and panels tightly 
shut, keep spark gaps at correct setting, and use ground-
ing and shielding to minimize the possibility of interference.

DISPOSAL OF ELECTRICAL AND ELECTRONIC 
EQUIPMENT.
Do not dispose of electrical equipment together 

with normal waste!In observance of European Di-

rective 2002/96/EC on Waste Electrical and Electronic 
Equipment and its implementation in accordance with 
national law, electrical equipment that has reached the 
end of its life must be collected separately and returned 
to an environmentally compatible recycling facility. As the 
owner of the equipment, you should get information on 
approved collection systems from our local representa-
tive. By applying this European Directive you will improve 

the environment and human health!

IN CASE OF MALFUNCTIONS, REQUEST ASSISTANCE 
FROM QUALIFIED PERSONNEL.

1.1 WARNING LABEL

The following numbered text corresponds to the label 
numbered boxes.

B.   Drive rolls can injure fi ngers. 

C.   Welding wire and drive parts are at welding voltage dur-

ing operation — keep hands and metal objects away. 

1   Electric shock from welding electrode or wiring can kill.
1.1  Wear dry insulating gloves. Do not touch electrode 

with bare hand. Do not wear wet or damaged gloves. 

1.2  Protect yourself from electric shock by insulating 

yourself from work and ground. 

1.3  Disconnect input plug or power before working on 

machine. 

2   Breathing welding fumes can be hazardous to your 

health. 

2.1   Keep your head out of fumes. 
2.2   Use forced ventilation or local exhaust to remove fumes. 
2.3  Use ventilating fan to remove fumes. 

3   Welding sparks can cause explosion or fi re.
3.1   Keep fl ammable materials away from welding. 
3.2  Welding sparks can cause fi res. Have a fi re extinguish-

er nearby and have a watchperson ready to use it. 

3.3  Do not weld on drums or any closed containers. 

Summary of Contents for Synstar 200T

Page 1: ...omagnetic compatibility in non industrial environments H F FREQUENCY High frequency H F can interfere with radio navigation safety services computers and communications equipment Have only qualified p...

Page 2: ...responds to the capac ity of the fuse delayed type to be used as a protection for the equipment IP23S Protection rating for the housing Grade 3 as the second digit means that this machine may be store...

Page 3: ...the free circulation of air inside and as much as possible prevent metal or other dusts from penetrating The machine must be installed by professional personnel All the connections must be performed i...

Page 4: ...or welding are the same as those previously described but for this type of welding proceed as follows Fit a reel of flux cored wire for welding without gas and select the adequate synergic curve E71TG...

Page 5: ...10 seconds Defines the connection time between starting current Start Curr and welding current and between welding current and crater filler current or crater filling at the welding end Crater Curr Po...

Page 6: ...ing current Crater Curr from 10 to 200 of the welding current Default 60 The time C C Time of the crater filling duration may also be adjusted from 0 1 to 10 seconds default 0 5 seconds CRA ON Slope T...

Page 7: ...serial number SN Once the code has been obtained simply enter it in place of the zeros Each letter or figure entered must be confirmed by briefly pressing the knob B for more than 2 seconds so pressin...

Page 8: ...e of the machine Avoid the wires coming into contact with moving parts or parts that heat up during operation Fit all the clamps back as on the original machine so as to avoid any contact between the...

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