RGC HL40120 Instructions Manual Download Page 1

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HL40120/ HL40120XL

HYDRAULIC

BOAT LIFT

INSTRUCTIONS

REIMANN & GEORGER CORPORATION
MARINE PRODUCTS

BUFFALO, NY

P/N 6114159

01/31/17

Summary of Contents for HL40120

Page 1: ...HL40120 HL40120XL HYDRAULIC BOAT LIFT INSTRUCTIONS REIMANN GEORGER CORPORATION MARINE PRODUCTS BUFFALO NY P N 6114159 01 31 17...

Page 2: ...onnected and in good condition Check the battery fluid levels age and time of last booster charge The battery must be booster charged at the beginning and end of the season using a 10A charger Verify...

Page 3: ...tion 12 4 OPERATION 13 4 1 Before Operating The Lift 13 4 2 Testing Lift Operation 13 4 3 Testing Lift Operation With Remotes 14 4 4 Raising and Lowering the Boat 14 4 5 Securing Lift When Not In Use...

Page 4: ...ame Assembly 6 3 2 Main Frame Cylinder Support Assembly 7 3 3 Lift Arm Assembly 8 3 4 Cylinder Main Frame Leg Assembly 10 3 5 Bunk Assembly 11 Solar Panel Lifting Cycle Chart 15 7 1 Hydraulic Cylinder...

Page 5: ...Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices and property damage only accidents 1 3 EQU...

Page 6: ...ad tube and rear foot plates 5 Do not try lifting or launching your boat in rough water conditions This can damage your boat and or the lift 6 The boat must be stored with the lift in the over center...

Page 7: ...e 120VAC Control box w Remote Control Hydraulic Power Unit Customer s Choice Customer s Choice AC Charger for DC Control Box Opt Opt Solar Panel for DC Control Box Opt Opt Shipping Weights less contro...

Page 8: ...visibility 4 Motor Stop Assists in positioning boat on the lift for balanced lifting 5 Extension Legs Adjustable legs available in pairs with bracing Standard lengths are 3 5 7 9 6 Control Box Shelf...

Page 9: ...ssemble the lift keep in mind the final placement of the lift The lift may be placed on either side of your dock and the boat must enter the rear of the lift 3 This product has been supplied with stai...

Page 10: ...to extension leg 2 using hardware C and D 2 Insert foot plate and extension leg assembly into leg assembly 3 Insert leg pin and clip A to secure 3 Install the four plastic cap plugs Z onto ends of the...

Page 11: ...t the welded bosses on the support plates are facing each other 2 Secure the cylinder support plates with hardware E F G H I Use fastener E in the 3 wide frame tube Use fastener I in the 2 wide tube f...

Page 12: ...in apart and bending around clevis pin 2 Install front lift arm 9 to the main frame Before inserting clevis pin K install nylon washer J between the main frame and the lift arm pivot plates Insert cle...

Page 13: ...tter pin P on each end of the clevis pin L Secure clevis pin by spreading end of cotter pin apart and bending around clevis pin 3 Attach rod end of the cylinder to the lift arm Place the cylinder rod...

Page 14: ...LY WHILE INSTALLING THE BUNKS THIS CAN CAUSE PERSONAL INJURY AND OR EQUIPMENT DAMAGE 1 Refer to Figure 3 5 Install aluminum bunk 12 to the lift arms Place the bunk so that the sloped top surface is to...

Page 15: ...epair the part WARNING LIQUID UNDER HIGH PRESSURE CAN PIERCE THE SKIN CAUSING DEATH OR SERIOUS INJURY IN CASE OF INJURY GET IMMEDIATE MEDICAL ATTENTION 2 Wipe the mating surfaces of the hose couplings...

Page 16: ...e cable boot in the back of the control box Connect to the mating connector in the wiring harness 9 If the optional AC charger is supplied mount the charger to left side of the box Connect the red wir...

Page 17: ...veryone understands the proper operating procedure 9 Understand the use of all the controls and connections provided with the power supply and the remote transmitter 4 2 TESTING LIFT OPERATION After t...

Page 18: ...may have settled over time Readjust the legs as described above and repeat this inspection and adjustment procedure at the frequency found necessary 8 After removing the boat from the lift re tighten...

Page 19: ...r more We recommend the following batteries U S Battery Model 27 TMX Trojan Battery Model 27 TMX or Rolls Battery Engineering Model 27112XJM Reserve capacity is the most important feature 2 The lift h...

Page 20: ...erence from cell phones cordless phones wireless systems CB and mobile transmitters computer and industrial equipment electric motors even fluorescent lights Reprogramming Your GEM Remote Control In t...

Page 21: ...NJURY AND OR EQUIPMENT DAMAGE 2 Disconnect couplings between cylinder hoses and control box 3 Unscrew reservoir oil fill cap 4 Siphon old oil from reservoir using a hand siphon or vacuum pump If not a...

Page 22: ...ower cylinder hose 12 Be sure to keep reservoir filled with new oil 13 While holding open hose end over a suitable container press the DOWN button until cylinders are fully retracted 14 Repeat steps 1...

Page 23: ...does not keep a charge Check the battery fluid levels age and time of last booster charge The battery must be booster charged at the beginning and end of the season using a 10A charger Verify solar p...

Page 24: ...hese Auxiliary equipment such as boating hardware is being improperly hung on lift remove this equipment permanently Hoses to cylinders are leaking fluid in line have a poor connection or are kinked H...

Page 25: ...L 7 9 4107219 1 HL4K HARDWARE CARTON OF PARTS 7 2 HL40120XL BOAT LIFT 60 SECTION PART QTY DESCRIPTION 7 4 4107161 1 HL4KXL BUNDLE 1 of 2 7 5 4107164 1 HL4K COMMON BUNDLE 2 7 7 4107167 1 HL4K ALUM BUNK...

Page 26: ...ESS HOSE FITTINGS OPTIONAL REF PART QTY DESCRIPTION 11 6041071 2 HYDRAULIC CYLINDER 3 X 15 7 8 S 4107955 2 HOSE ASSEMBLY 4 W STAINLESS FTG S T 4107952 2 HOSE ASSEMBLY 2 W STAINLESS FTG S U 4107961 2 H...

Page 27: ...X 25 32 ID X 1 8 THICK NYLON BUNK WASHER P 5894108 18 5 32 X 1 3 4 COTTER PIN Q 5893625 12 7 8 SAE FLAT WASHER R 5896417 6 3 4 SAE FLAT WASHER B 4107913 2 HL CLEVIS PIN 7 8X4 1 8 SS REAR LIFTARM LOWER...

Page 28: ...Figure 7 2 Complete HL4K 48 60 Hydraulic Lift Assembly 24...

Page 29: ...efective in material and workmanship Items covered include hydraulic unit cylinders hoses bearings and remote control B 15 YEAR LIMITED WARRANTY ON HL SERIES ALUMINUM FRAME EXTRUSION The Manufacturer...

Page 30: ...order to obtain performance of any warranty obligation may be addressed to either the dealer from whom this product is purchased or to Reimann Georger Corp Marine Products 1849 Harlem Rd Buffalo NY 14...

Page 31: ...or similar modifications on products previously purchased N NO AUTHORITY TO ALTER WARRANTY No agent representative distributor or dealer has any authority to alter the terms of this warranty in any wa...

Page 32: ...e replacement or repair at the Manufacturer s discretion of parts found to be defective D NO SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER OR AN...

Page 33: ...y misuse by incorrect operation by normal wear and tear by improper adjustment or alteration by alterations not done by the Manufacturer or by failure of product parts from such alterations 5 Costs of...

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