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0108X1DHGBEN

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INDEX

Page

1. General.................................................................................................................................................. 2
2. Technical data........................................................................................................................................ 3
3. Dimensions ............................................................................................................................................ 5
4. Installing................................................................................................................................................ 6
5. Air supply requirements........................................................................................................................... 9
6. Flue system ......................................................................................................................................... 11
7. Gas connection .................................................................................................................................... 13
8. Electrical connection ............................................................................................................................. 13
9. Commissioning ..................................................................................................................................... 14
10 Servicing ............................................................................................................................................. 17
11 Short parts listing ................................................................................................................................. 22
12. Gas conversion .................................................................................................................................. 23
13. Fault finding ...................................................................................................................................... 24
14. Health and Safety information.............................................................................................................. 25
15. User instructions ................................................................................................................................ 26

N.B. If optional equipment is supplied with this appliance please refer to the additional instructions supplied with the
option.

SECTION 1 GENERAL

1.1 Before installation, check that the appliance as

described on the packaging label is in accordance

with the correct type and model as specified on the

data plate and complies with your customer order.

1.2

 

After unpacking the appliance, leave it fastened to the

wooden pallet until it has been suspended or until just

before base mounting.

This affords protection to the painted underside which

is normally exposed to view after installation.

1.3 Please read this document before commencing

installation.

1.3

 

These instructions are only valid for the country of

use indicated on the appliance i.e.: GB - IE.

If these symbols are not shown, it is necessary to

obtain appropriate technical instructions which will

provide information concerning the necessary

modification of the appliance for the conditions of use

in the country concerned.

Such instructions may be obtained upon request from

your supplier.

1.5 Check that the local distribution conditions of

electricity supply, type of gas and pressure, and

adjustment of the appliance are compatible.

1.6 When installed in Great Britain the total installation

must comply with the requirements and

recommendations of British standard BS 6230 1991.

"Installation of Gas Fired Forced Convection Air

Heaters for Commercial and Industrial Space

Heating".

The Installation must also be in accordance with the

relevant requirements of "The Gas Safety (Installation

and Use regulations) and (Amendment Regulations

1990)" and The "Building" and "Electrical

Regulations" (in GB the IEE Regulations). The

requirements of the "Local Building Standards Office",

the premises "Insurance" undertaking and the"Fire

Office" must also be observed.

1.7 Unauthorized modification of this appliance or

departure from use in the manner for which it was

intended by the manufacturer or installation in a

manner contrary to these instructions, may constitute

a hazard and jeopardize all warranties. Deviations

should only be carried out after formal consent has

been obtained from the manufacturer.

1.8 Ensure the environment in which the air heater will be

installed will not create a hazard i.e. where excessive

(volatile) dust, flammable or corrosive substances

and/or vapours and combustible materials may be

present.

1.9 This appliance has been tested, and set according to

the data plate before leaving the factory.

Summary of Contents for EURO-X 1000 D

Page 1: ...ue Gas Fan as Type B14 Appliances This document applies to EURO X 1000 D appliances with Thermoelectric or Hot Surface Ignition burner controls These appliances meet the following EC Directives Dir CE...

Page 2: ...he country concerned Such instructions may be obtained upon request from your supplier 1 5 Check that the local distribution conditions of electricity supply type of gas and pressure and adjustment of...

Page 3: ...g h 2 16 2 49 3 09 3 71 4 62 6 35 8 48 Gas service connection not supply line size Rc Electrical service protection class IP 20 230 240V 1 N 50 Hz Total electrical rating 4 kW Weight net kg Weight shi...

Page 4: ...2 COMBUSTION CIRCUIT DEW POINT OCCURRENCE CHART Note If operation within the condensation zone is unavoidable due to by pass restrictions optional AISI 316 stainless steel combustion circuit componen...

Page 5: ...Table 3 DIMENSIONS REFERENCE FIGURE 3 MODEL EURO X 1025D 1030D 1035D 1045D 1055D 1075D 1095D A1 Width overall 520 590 730 870 1080 1360 E Flue centres 290 325 395 465 570 710 Flue internal dia mm 130...

Page 6: ...ement when ordering type D models Opposite handing of the appliances may be required Whilst the air may be passed through the appliance from either end provision for locating the thermal over heat lim...

Page 7: ...0108X1DHGBEN 7 FIGURE 4 SUGGESTED ARRANGEMENTS FOR APPLYING MULTI HEATER COMBINATIONS...

Page 8: ...d 5 3 Fastening through all members 5 4 Checking alignment and joint worthiness 5 5 Applying gasket seals to prevent air leakage 5 6 Sectional view of completed joint Legend Figure 5 5 1 Cut and assem...

Page 9: ...4 1 It is essential that sufficient fresh air is provided for combustion and room ventilation Most traditional building constructions have a natural air change rate of at least 0 5 h Where it is know...

Page 10: ...heater is installed to outdoors is via another room then the route to outdoors must be ducted through the communication area The grille velocity for all air supply must not exceed 2 0 m s Grilles sho...

Page 11: ...e with the following formula Where D1 new flue size required D2 diameter of largest flue D3 diameter of additional flue Never connect an additional flue to a main stack at a 90 angle an inverted Y pie...

Page 12: ...ird of vertical height Refer to clause 5 4 page 11 for formula NOTE FIGURES 7 8 9 DEPICT EURO X 1000 S AIR HEATERS SAME FLUE DATA APPLIES FOR EURO X 1000 D Figure 7 RECOMMENDED FLUE CONNECTION Figure...

Page 13: ...y suitably qualified persons observing the rules in force 7 2 Check that the electrical specification is in accordance with the specified data on the air heater A unique appliance wiring diagram is su...

Page 14: ...n knob to Flame position NOTE If ignition burner has not lit wait five minutes and repeat the lighting procedure Having established the ignition burner set control to Flame position appliance operatio...

Page 15: ...er which time the gas valve s will open and the burner will be lit 8 7 5 If the burner has not lit within 5 seconds the electronic flame relay will switch off and lockout will occur This will cause th...

Page 16: ...out Following this manual intervention is necessary to restart the air heater by relighting the ignition burner or resetting an automatic burner control after the air heater has cooled and the LC3 con...

Page 17: ...upon completion of service and that motors fans and guards are fixed securely 9 5 Heat exchanger To be checked when carrying out burner and flue section work Inspect heat exchanger where visible insid...

Page 18: ...damage valve bodies which are constructed from soft die cast aluminium It is necessary to remove the burner manifold from the burner ribbon tray assembly to unscrew the gas valve FIGURE 15 DRAUGHT DIV...

Page 19: ...he ignition burner and its relationship to the flame proving thermocouple NOTE Location of the spacer rings when replacing a thermocouple Ensure that pilot flame plays on thermocouple hot tip only i e...

Page 20: ...minals 5 Thermal overheat control LC3 6 Limit control LC1 plus LC2 on models 75 95 7 Thermal fan control 8 Ignition burner 9 Thermocouple 10 Burner ribbon 11 Burner manifold with gas jets 12 Burner ga...

Page 21: ...terminals 4 Controls fuse 5 Automatic electronic burner control 6 Gas valve 7 Hot surface ignition 8 Burner ribbon 9 Burner manifold 10 Burner fail indicator 11 Burner gas pressure test point 12 Therm...

Page 22: ...25801 140 1 40 mm 1095 LPG Thermocouple connector TE 03 25261 SIT 1025 1045 Thermocouple connector TE 03 25154 760 Honeywell 1055 1095 Thermocouple set TE 35 25087 Bul 18 ALL Olive fitting Valve end T...

Page 23: ...e main burner jets to the size as given in 10 1 b Change the ignition burner jet as given in 10 1 c Set burner primary air shutter as appropriate referring to figure 20 d Adjust gas governor Natural g...

Page 24: ...m thermostat in warm air flow check temperature around thermostat Room thermostat on vibrating surface check contacts chattering near set points Fan rotating slowly heater operating on thermal limit c...

Page 25: ...cause irritation to the respiratory tract As with any dust pre existing respiratory condition and lung diseases may be aggravated Prolonged exposure for the purposes envisaged pertaining to this Rezn...

Page 26: ...ombined combustion heat exchanger The gas burner is controlled by a gas valve which is switched via external controls i e a room thermostat and time switch EURO X 1000 D air heaters are available with...

Page 27: ...Keep start button depressed 20 seconds after ignition burner has lit g Close burner compartment access door h Switch ON electricity supply to the air heater i Adjust room thermostat to desired tempera...

Page 28: ...heater is not used for heating purposes e g in summer months a Switch ON mains electricity supply to the air heater b Switch ON the manual override switch on remote control panel 14 10 Important In t...

Page 29: ...s recommended initially to ascertain routine service intervals Where local environmental circumstance change e g different processes being carried out in a factory the service interval should be recon...

Page 30: ...znor OPTIONAL ELECTRONIC CONTROL PANELS SAVING ENERGY AND OPTIMISE THERMAL COMFORT Reznor Europe N V J M Sabbestraat 130 B8930 Menen Belgium Tel 32 0 56 52 95 11 Fax 32 0 56 52 95 33 e mail reznor_eur...

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