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0108X1DHGBEN

26

SECTION 14 USER INSTRUCTIONS

NOTE:

Keep a copy of this document near your air heater

WARNING: This appliance must be earthed.

14.1

Your Reznor EURO-X 1000 D air heater should have

been installed, commissioned and tested in

accordance with these the manufacturer's written

recommendations.

14.2

In the interest of safety and user satisfaction it is

important that this document is read and

understood.  If in any doubt, consult your installer

or your local gas region supplier.

14.3

It is in your interest to ensure proper service and

maintenance is carried out on a regular basis by a

competent service undertaking.  Reznor suggests at

least once every year.

14.4

In the event of difficulties in resolving any of these

matters, please do not hesitate to contact the

manufacturer or their official distributor.

14.5

About your air heater :

-

EURO-X 1000 D air heaters are state of the art

gas fired appliances and incorporate an

atmospheric burner which uses air for

combustion taken from the location in which

the air heater is installed.  Products of

combustion are vented to outdoor atmosphere

via a permanently connected natural draught

flue.  The flue system may incorporate a fan to

assist evacuation of the flue gasses.

-

The location of the air heater should be

maintained at normal ambient pressure. 

Changes to the building after air heater

installation should have regard to the heating

installation, i.e. creation of draughts from

doors, windows. Other air handlers and

installation of air extraction equipment may

cause equipment may cause negative pressure

environments, which can, seriously affect the

operation of this type of air heater.

-

The space heating process using Reznor EURO-

X 1000 D air heaters is for air to be circulated

through the appliance whereby it gains heat

from a heat exchanger which is directly

discharged into the space to be heated.

Dependant upon the installation configuration

i.e. ducted return air the air may be recirculated

through the appliance thus an unobstructed

path for the return air must be maintained. This

is particularly important.

14.6

How the air heater works :

Gas is burned by an atmospheric burner which

fires into a multiplex combined combustion/heat

exchanger.  The gas burner is controlled by a gas

valve which is switched via external controls i.e.

a room thermostat and time switch.

EURO-X 1000 D air heaters are available with a

choice of burner ignition systems;

Thermoelectric: Incorporate a permanent pilot

flame on a separate ignition burner which requires

manual lighting as described below, or;

Automatic Hot Surface Ignition System: Which

operates fully automatically at the dictates of the

external time and temperature controls.

Air heaters with a permanent flame ignition are

protected by a thermo-electric flame failure device.

Once the ignition burner has been lit and

established the heater operation is automatic

following the dictates of the external timing and/or

temperature controls.

Air heaters with hot surface ignition are protected

against flame failure by the igniter acting as a

sensor in the burner flame. When the external

controls signal a call for heat the igniter becomes

energised and after a short time it glows, when

sufficient heat to light the gas has been generated,

then the gas valve/s open and the burner lights.

Safety against overheating is assured by the

inclusion in the controls circuit of two thermal

overheat controls.  There is an automatic recycle

control which protects against low air flows i.e.

clogged air ways, fan failure !  The second control

being a super overheat control which operates to

switch off the ignition burner in the event of gross

overheating for any reason.  Two types of this

control are employed for this function to suit

availability, they can be identified by looking into

the controls compartment of the air heater and

comparing with figures 18 or 19. Manual

intervention to relight the ignition burner is

necessary for thermoelectric appliances, manual

intervention to reset the electronic burner control

either on the appliance or a remote control device

is  necessary on those fitted with hot surface

ignition systems.

When the main burner fires and warms the heat

exchanger, the heat is sensed by a thermally

actuated fan control which switches on the fan

when the temperature has reached approximately
45

°

C. At the end of a heating cycle when the

burner is switched off, the air circulation fan will

continue to run on until the air heater has cooled

to a safe condition. Thereafter the fan will remain

off until the next cycle is initiated.

Summary of Contents for EURO-X 1000 D

Page 1: ...ue Gas Fan as Type B14 Appliances This document applies to EURO X 1000 D appliances with Thermoelectric or Hot Surface Ignition burner controls These appliances meet the following EC Directives Dir CE...

Page 2: ...he country concerned Such instructions may be obtained upon request from your supplier 1 5 Check that the local distribution conditions of electricity supply type of gas and pressure and adjustment of...

Page 3: ...g h 2 16 2 49 3 09 3 71 4 62 6 35 8 48 Gas service connection not supply line size Rc Electrical service protection class IP 20 230 240V 1 N 50 Hz Total electrical rating 4 kW Weight net kg Weight shi...

Page 4: ...2 COMBUSTION CIRCUIT DEW POINT OCCURRENCE CHART Note If operation within the condensation zone is unavoidable due to by pass restrictions optional AISI 316 stainless steel combustion circuit componen...

Page 5: ...Table 3 DIMENSIONS REFERENCE FIGURE 3 MODEL EURO X 1025D 1030D 1035D 1045D 1055D 1075D 1095D A1 Width overall 520 590 730 870 1080 1360 E Flue centres 290 325 395 465 570 710 Flue internal dia mm 130...

Page 6: ...ement when ordering type D models Opposite handing of the appliances may be required Whilst the air may be passed through the appliance from either end provision for locating the thermal over heat lim...

Page 7: ...0108X1DHGBEN 7 FIGURE 4 SUGGESTED ARRANGEMENTS FOR APPLYING MULTI HEATER COMBINATIONS...

Page 8: ...d 5 3 Fastening through all members 5 4 Checking alignment and joint worthiness 5 5 Applying gasket seals to prevent air leakage 5 6 Sectional view of completed joint Legend Figure 5 5 1 Cut and assem...

Page 9: ...4 1 It is essential that sufficient fresh air is provided for combustion and room ventilation Most traditional building constructions have a natural air change rate of at least 0 5 h Where it is know...

Page 10: ...heater is installed to outdoors is via another room then the route to outdoors must be ducted through the communication area The grille velocity for all air supply must not exceed 2 0 m s Grilles sho...

Page 11: ...e with the following formula Where D1 new flue size required D2 diameter of largest flue D3 diameter of additional flue Never connect an additional flue to a main stack at a 90 angle an inverted Y pie...

Page 12: ...ird of vertical height Refer to clause 5 4 page 11 for formula NOTE FIGURES 7 8 9 DEPICT EURO X 1000 S AIR HEATERS SAME FLUE DATA APPLIES FOR EURO X 1000 D Figure 7 RECOMMENDED FLUE CONNECTION Figure...

Page 13: ...y suitably qualified persons observing the rules in force 7 2 Check that the electrical specification is in accordance with the specified data on the air heater A unique appliance wiring diagram is su...

Page 14: ...n knob to Flame position NOTE If ignition burner has not lit wait five minutes and repeat the lighting procedure Having established the ignition burner set control to Flame position appliance operatio...

Page 15: ...er which time the gas valve s will open and the burner will be lit 8 7 5 If the burner has not lit within 5 seconds the electronic flame relay will switch off and lockout will occur This will cause th...

Page 16: ...out Following this manual intervention is necessary to restart the air heater by relighting the ignition burner or resetting an automatic burner control after the air heater has cooled and the LC3 con...

Page 17: ...upon completion of service and that motors fans and guards are fixed securely 9 5 Heat exchanger To be checked when carrying out burner and flue section work Inspect heat exchanger where visible insid...

Page 18: ...damage valve bodies which are constructed from soft die cast aluminium It is necessary to remove the burner manifold from the burner ribbon tray assembly to unscrew the gas valve FIGURE 15 DRAUGHT DIV...

Page 19: ...he ignition burner and its relationship to the flame proving thermocouple NOTE Location of the spacer rings when replacing a thermocouple Ensure that pilot flame plays on thermocouple hot tip only i e...

Page 20: ...minals 5 Thermal overheat control LC3 6 Limit control LC1 plus LC2 on models 75 95 7 Thermal fan control 8 Ignition burner 9 Thermocouple 10 Burner ribbon 11 Burner manifold with gas jets 12 Burner ga...

Page 21: ...terminals 4 Controls fuse 5 Automatic electronic burner control 6 Gas valve 7 Hot surface ignition 8 Burner ribbon 9 Burner manifold 10 Burner fail indicator 11 Burner gas pressure test point 12 Therm...

Page 22: ...25801 140 1 40 mm 1095 LPG Thermocouple connector TE 03 25261 SIT 1025 1045 Thermocouple connector TE 03 25154 760 Honeywell 1055 1095 Thermocouple set TE 35 25087 Bul 18 ALL Olive fitting Valve end T...

Page 23: ...e main burner jets to the size as given in 10 1 b Change the ignition burner jet as given in 10 1 c Set burner primary air shutter as appropriate referring to figure 20 d Adjust gas governor Natural g...

Page 24: ...m thermostat in warm air flow check temperature around thermostat Room thermostat on vibrating surface check contacts chattering near set points Fan rotating slowly heater operating on thermal limit c...

Page 25: ...cause irritation to the respiratory tract As with any dust pre existing respiratory condition and lung diseases may be aggravated Prolonged exposure for the purposes envisaged pertaining to this Rezn...

Page 26: ...ombined combustion heat exchanger The gas burner is controlled by a gas valve which is switched via external controls i e a room thermostat and time switch EURO X 1000 D air heaters are available with...

Page 27: ...Keep start button depressed 20 seconds after ignition burner has lit g Close burner compartment access door h Switch ON electricity supply to the air heater i Adjust room thermostat to desired tempera...

Page 28: ...heater is not used for heating purposes e g in summer months a Switch ON mains electricity supply to the air heater b Switch ON the manual override switch on remote control panel 14 10 Important In t...

Page 29: ...s recommended initially to ascertain routine service intervals Where local environmental circumstance change e g different processes being carried out in a factory the service interval should be recon...

Page 30: ...znor OPTIONAL ELECTRONIC CONTROL PANELS SAVING ENERGY AND OPTIMISE THERMAL COMFORT Reznor Europe N V J M Sabbestraat 130 B8930 Menen Belgium Tel 32 0 56 52 95 11 Fax 32 0 56 52 95 33 e mail reznor_eur...

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