REXROTH MKD025A-144 Page 8 Manual Download

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Contents

Synchronous Motors MKD

DOK-MOTOR*-MKD*******-PR07-EN-P

16.1 Startup ....................................................................................................................................16-1

16.2 Operation ................................................................................................................................16-1

16.3 Maintenance ...........................................................................................................................16-2

Cleaning............................................................................................................................16-2

Bearings............................................................................................................................16-2

Connection Cable ..............................................................................................................16-2

Holding brake ....................................................................................................................16-3

Changing the battery .........................................................................................................16-4

17 Appendix

17-1

17.1 List of Standards .....................................................................................................................17-2

17.2 Selecting Power Cables ..........................................................................................................17-3

INS0680 1,0mm² ...............................................................................................................17-5

INS0542 1,0mm² ..............................................................................................................17-6

INS0480 1,5mm² ..............................................................................................................17-7

INS0480 2,5mm² ..............................................................................................................17-8

INS0480 4,0mm² ..............................................................................................................17-9

INS0480 6,0mm² ............................................................................................................ 17-10

INS0480 10,0mm² .......................................................................................................... 17-11

INS0380 6,0mm² ............................................................................................................ 17-12

INS0380 10,0mm² .......................................................................................................... 17-13

INS0380 16,0mm² .......................................................................................................... 17-14

17.3 Selecting Encoder Cables ..................................................................................................... 17-15

18 Index

18-1

19 Service & Support

19-1

19.1 Helpdesk .................................................................................................................................19-1

19.2 Service-Hotline........................................................................................................................19-1

19.3 Internet....................................................................................................................................19-1

19.4 Vor der Kontaktaufnahme... - Before contacting us... ...............................................................19-1

19.5 Kundenbetreuungsstellen - Sales & Service Facilities..............................................................19-2

Summary of Contents for MKD025A-144

Page 1: ...KA JAWNA Jana Dlugosza 2 6 Street 51 162 Wroc aw Poland biuro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER S...

Page 2: ...d with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS C...

Page 3: ...CP 20 Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Rexroth MKD Synchronous motors R911272495 Edition 07 Pr...

Page 4: ...e use or communication of the contents thereof without express authority are forbidden Offenders are liable for the payment of damages All rights are reserved in the event of the grant of a patent or...

Page 5: ...3 6 Protection Against Electric Shock by Protective Low Voltage PELV 3 6 3 7 Protection Against Dangerous Movements 3 7 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and...

Page 6: ...9 MKD090 9 1 9 1 Technical Data 9 1 Holding Brake 9 5 9 2 Type code Ordering Name 9 6 9 3 Speed Torque Characteristics 9 7 9 4 Shaft Load 9 9 9 5 Dimensions 9 10 9 6 Blower Units 9 11 10 MKD112 10 1 1...

Page 7: ...Protection 13 5 13 3 Design and Installation Positions 13 6 Prime Coat and Housing Varnish 13 6 13 4 Blower 13 7 13 5 Holding Brakes 13 8 13 6 Output Shaft and Motor Bearing 13 9 Plain shaft 13 9 Out...

Page 8: ...ng Power Cables 17 3 INS0680 1 0mm 17 5 INS0542 1 0mm 17 6 INS0480 1 5mm 17 7 INS0480 2 5mm 17 8 INS0480 4 0mm 17 9 INS0480 6 0mm 17 10 INS0480 10 0mm 17 11 INS0380 6 0mm 17 12 INS0380 10 0mm 17 13 IN...

Page 9: ...rings grease lubricated for their entire service life Use under adverse environmental conditions is possible owing to the completely closed motor design in IP 65 degree of protection Overload protecti...

Page 10: ...Nm Speed in min 1 Size Size natural convection o11mk81p fh7 14 12 10 8 6 4 2 0 MKD041 MKD071 MKD112 2500 3200 3200 4000 2500 3200 4000 2000 3500 4000 2000 3500 4000 without painted coating 9000 6000...

Page 11: ...e motors to be designed with low inertia masses The following figure shows the principal design of MKD motors X01MH81 fh7 Rotor shaft Motor feedback Rotor with permanent magnets Holding brake optional...

Page 12: ...hapter Title 1 Introduction General information 2 Important Instructions on Use 3 Safety Instructions on Electric Drives and Controls Safety Required reading 4 MKD Type Code 5 General Notes on Technic...

Page 13: ...as compared with the predecessor version DOK MOTOR MKD PR06 EN P Where What Chapters 6 10 New Motors MKD025B 058 MKD071B 024 New Technical date blower MKD071 MKD090 MKD112 Chapter 17 New connecting ca...

Page 14: ...les outlets or in Germany directly to BEUTH Verlag GmbH Burggrafenstrasse 6 D 10787 Berlin Phone 49 0 30 26 01 22 60 Fax 49 0 30 26 01 12 60 Internet http www din de beuth E mail postmaster beuth de O...

Page 15: ...ges Any risks resulting from the products not being used as intended are the sole responsibility of the user Before using the products by Rexroth the following requirements must be fulfilled so as to...

Page 16: ...and firmware specified in the appropriate functional description Any connected drive controller must be programmed before startup in order to ensure that the motor executes the functions specific to t...

Page 17: ...ately to the person or persons responsible for the safe operation of this equipment If the equipment is resold rented or transferred or passed on to others then these safety instructions must be deliv...

Page 18: ...r movements WARNING High electrical voltage due to wrong connections Danger to life or bodily harm by electric shock WARNING Health hazard for persons with heart pacemakers metal implants and hearing...

Page 19: ...e spare parts and accessories approved by the manufacturer Follow all safety regulations and requirements for the specific application as practiced in the country of use The equipment is designed for...

Page 20: ...met The instructions for installation in accordance with EMC requirements can be found in the documentation EMC in Drive and Control Systems The machine or installation manufacturer is responsible for...

Page 21: ...t any time even for brief measurements or tests if the ground wire is not permanently connected to the points of the components provided for this purpose Before working with electrical parts with volt...

Page 22: ...s safety conductor connection Prior to startups even for brief tests always connect the protective conductor or connect with ground wire Otherwise high voltages can occur on the housing that lead to e...

Page 23: ...ective components software or firmware errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble free operation The monitoring in the...

Page 24: ...ough to resist maximum possible momentum especially if there is a possibility of loose parts flying off Mount the emergency stop switch in the immediate reach of the operator Verify that the emergency...

Page 25: ...rrent carrying conductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers metal implants and hearing aids WARNING Health hazard for persons with hear...

Page 26: ...equipment off wait at least ten 10 minutes to allow it to cool down before touching it Do not touch hot parts of the equipment such as housings with integrated heat sinks and resistors Danger of burn...

Page 27: ...ng and mechanical shock Observe general installation and safety instructions with regard to handling and mounting Use appropriate mounting and transport equipment Take precautions to avoid pinching an...

Page 28: ...her methods danger of explosion and cauterization Never charge non chargeable batteries danger of leakage and explosion Never throw batteries into a fire Do not dismantle batteries Do not damage elect...

Page 29: ...ections can cause injuries or material damage CAUTION Danger of injury by incorrect handling of pressurized systems Do not attempt to disassemble to open or to cut a pressurized system danger of explo...

Page 30: ...3 14 Safety Instructions for Electric Drives and Controls Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P Notes...

Page 31: ...Connector to side B B 8 3 Connector to the left L 8 4 Connector to the right R 9 Other design 9 1 none N 10 Standard reference Standard Title Edition DIN 6885 1 Drive Type Fastenings without Taper Act...

Page 32: ...ous continuous torques at standstill The continuous torques at standstill of the MKD motors are listed in the table below The values specified are applicable to the natural convection mode Motor frame...

Page 33: ...DS thread according to DIN 332 Part 2 Edition 05 83 1 Keyway according to DIN 6885 Sheet 1 ed 08 68 For details refer to the motor rating sheet Fig 4 6 MKD output shafts Note MKD motors are balanced...

Page 34: ...er connectors turnable within a range of 270 MKD025 A Output connector in direction of side A B Output connector in direction of side B L Power connector to the left R Power connector to the right MKD...

Page 35: ...If motors with the optional holding brake are concerned the data are always specified for motors with holding brake Motors with radial shaft sealing ring The motor data and characteristic curves are...

Page 36: ...housing t Time TC Cycle duration tP Operating time with constant load tV Idle time Fig 5 1 Operating modes according to EN 60034 1 1998 ON time The operating mode S6 is supplemented by specification o...

Page 37: ...ing resistance measured between two phases in ohms Inductivity measured between two phases in mH Number of pole pairs of the motor Typical useful speed defined by the manufacturer Depending on the par...

Page 38: ...the motor controller combination are binding Moment of inertia of the rotor without the optional holding brake Unit kgm Motor mass without the optional holding brake and optional motor blower specifi...

Page 39: ...ection B MdN S1 continuous operation curve of the motor according to EN 60034 1 1998 surface cooling C MKB S6 intermittent operation curve with a motor ON time of 25 according to EN 60034 1 1998 The m...

Page 40: ...5 6 General Notes on Technical Data Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P...

Page 41: ...h min 15 15 Maximum speed nmax min 1 9000 Motor mass 3 5 m kg 1 5 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to40 Max setup height 6 h m 1000 above NN Prot...

Page 42: ...15 Maximum speed nmax min 1 9000 Motor mass 3 5 m kg 1 5 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to40 Max setup height 6 h m 1000 above NN Protection c...

Page 43: ...rmal time constant Tth min 15 15 Maximum speed nmax min 1 9000 Motor mass 3 5 m kg 2 0 2 3 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup heigh...

Page 44: ...Holding brake Description Symbol Unit Holding brake data Holding torque M4 Nm 1 0 Rated voltage 10 UN V 24 Rated current IN A 0 4 Moment of inertia JB kgm 2 0 08 x 10 4 Clamping delay t1 ms 3 Relase d...

Page 45: ...7 2 with holding brake 1 Nm 1 8 Output direction of power connection 8 1 Terminal box delivering to side B K 8 2 Connector turnable 270 U 9 Housing design 9 1 standard N 9 2 Ex type for cluster II ca...

Page 46: ...4000 5000 6000 7000 8000 9000 10000 n min 1 M Nm 1 2 3 4 C A MKD025B 144 60K 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 n min 1 M Nm 1 2 3 4 C A1 with holding...

Page 47: ...Natural conv S1 continuous operation Motor with holiding brake C MKB S6 intermittent operation 1 HDS to HVR 2 HDS to HVE or DKCxx 3 with a power connection of 3x AC 480V 3 HDS to HVE or DKCxx 3 with a...

Page 48: ...00 min 1 4500 min 1 5000 min 1 9000 min 1 7500 min 1 MKD025A MKD025B wmkd025x fh7 10 20 0 15 5 10 20 0 15 5 1 Fradial_max plain shaft 2 Fradial_max shaft with keyway Fig 6 7 MKD025 Permissible maximum...

Page 49: ...irection illustrated The dimensions for side A as output direction can be obtained by turning the terminal box around the X axis 2 1 3 4 16 3 t 3 A Motor as per DIN EN 60034 7 1996 06 B5 for all mount...

Page 50: ...of delivery 2 5 Motor encoder Resolverfeedback RSF Resolverfeedback RSF with integal multiturn absolute encoder The dimensions are identical 2 1 3 4 16 3 t 3 4 5 4 5 85 54 R 5 4 5 6 3 0 2 2 20 7 2 5...

Page 51: ...constant Tth min 30 30 Maximum speed nmax min 1 7000 Motor mass 3 5 m kg 4 4 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m 1000...

Page 52: ...stant Tth min 30 30 Maximum speed nmax min 1 7500 Motor mass 3 5 m kg 4 4 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m 1000 ber...

Page 53: ...0 30 Maximum speed nmax min 1 7500 Motor mass 3 5 m kg 4 4 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m 1000 above NN Protection...

Page 54: ...lding Brake Description Symbol Unit Holding brake data Holding torque M4 Nm 2 2 Rated voltage 10 UN V 24 Rated current IN A 0 34 Moment ot inertia JB kgm 2 0 1 x 10 4 Clamping delay t1 ms 14 Relase de...

Page 55: ...7 Holding brake 7 1 without holding brake 0 7 2 Holding brake 2 2 Nm 1 8 Output direction of power connection 8 1 Terminal box delivering to B side K 9 Housing design 9 1 Standard N 9 2 Ex type for cl...

Page 56: ...00 6000 7000 8000 n min 1 M Nm S1 100K S6 25 ED 1 2 3 4 C A MKD041B 143 60K 0 2 4 6 8 10 12 14 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 n min 1 M Nm 1 2 3 4 B A...

Page 57: ...onv S1 continuous operation C MKB S6 intermittent operation 1 HDS to HVR 2 HDS to HVE or DKCxx 3 with a power connection of 3x AC 480V 3 HDS to HVE or DKCxx 3 with a power connection of 3x AC 440V 4 H...

Page 58: ...700 800 100 0 0 MKD041B wmkd041b fh7 1 Fradial_max plain shaft 2 Fradial_max shaft with keyway Fig 7 7 MKD041 Permissible maximum radial force Fradial_max and permissible radial force Fradial radial a...

Page 59: ...to side B Side B is the output direction illustrated The dimensions for side A as output direction can be obtained by turning the terminal box around the X axis 2 1 3 4 20 5 t 5 B C A Motor as per DI...

Page 60: ...7 10 MKD041 Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P...

Page 61: ...1 Thermal time constant Tth min 45 45 20 Maximum speed nmax min 1 4000 Motor mass 3 5 m kg 8 8 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup h...

Page 62: ...nt Tth min 45 45 20 Maximum speed nmax min 1 4500 Motor mass 3 5 m kg 8 8 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m 1000 abov...

Page 63: ...constant Tth min 45 45 20 Maximum speed nmax min 1 6000 Motor mass 3 5 m kg 8 8 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m 100...

Page 64: ...Symbol Unit Holding brake 1 Holding brake 3 Holding torque M4 Nm 5 0 10 0 Rated voltage 10 UN V 24 24 Rated current IN A 0 56 0 65 Moment ot inertia JB kgm 2 0 72 x 10 4 1 07 x10 4 Clamping delay t1 m...

Page 65: ...r DIN 6885 1 with shaft sealing ring P 7 Holding brake 7 1 without holding brake 0 7 2 Holding brake 5 Nm 1 7 3 Holding brake 10 Nm 3 8 Output direction of power connection 8 1 Junction box delivering...

Page 66: ...5 0 20 0 25 0 30 0 35 0 0 1000 2000 3000 4000 n min 1 M Nm 1 2 3 4 A C B MKD071B 035 60K 0 5 10 15 20 25 30 35 0 500 1000 1500 2000 2500 3000 3500 4000 4500 n min 1 M Nm 1 2 3 4 C A B MKD071B 035 100K...

Page 67: ...tion B MdN Surface cooling S1 continuous operation C MKB S6 intermittent operation 1 HDS to HVR 2 HDS to HVE or DKCxx 3 with a power connection of 3x AC 480V 3 HDS to HVE or DKCxx 3 with a power conne...

Page 68: ...radial N 600 1400 40 1200 1000 200 0 1 Fradial_max plain shaft 2 Fradial_max shaft with keyway Fig 8 7 MKD071 Permissible maximum radial force Fradial_max and permissible radial force Fradial radial...

Page 69: ...type with keyway per DIN 6885 sheet 1 ed 08 68 Note balanced with entire key Motor as per DIN EN60034 7 ed 1996 06 B5 for all mounting orientations Flange as per DIN 42948 ed 11 65 Position accuracy p...

Page 70: ...8 10 MKD071 Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P massblattMKD071 B 3 tif Fig 8 10 Dimensional data MKD071 holding brake 3...

Page 71: ...blower unit and the technical data of the blowers are represented in the table below Motor Ordering name of blower unit LEMD RB071B1XX LEMD RB071B2XX MKD071B x x Technical data of blower unit Descrip...

Page 72: ...8 12 MKD071 Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P...

Page 73: ...1 Thermal time constant Tth min 60 60 30 Maximum speed nmax min 1 5000 Motor mass 3 5 m kg 14 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup...

Page 74: ...ant Tth min 60 60 Maximum speed nmax min 1 5000 Motor mass 3 5 m kg 14 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m 1000 above...

Page 75: ...ime constant Tth min 60 60 30 Maximum speed nmax min 1 5000 Motor mass 3 5 m kg 14 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h...

Page 76: ...me constant Tth min 60 60 30 Maximum speed nmax min 1 5000 Motor mass 3 5 m kg 14 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m...

Page 77: ...Symbol Unit Holding brake 1 Holding brake 2 Holding torque M4 Nm 11 0 18 0 Rated voltage 10 UN V 24 24 Rated current IN A 0 71 0 71 Moment ot inertia JB kgm 2 3 6 x 10 4 3 13 x 10 4 Clamping delay t1...

Page 78: ...h shaft sealing ring P 7 Holding brake 7 1 without holding brake 0 7 2 Holding brake 11 Nm 1 7 3 Holding brake 18 Nm 2 8 Output direction of power connection 8 1 Terminal box delivering to side B K 9...

Page 79: ...ith a power connection of 3x AC 440V 4 HDS to HVE or DKCxx 3 with a power connection of 3x AC 400V Fig 9 7 Speed torque characteristics MKD090B 035 60K 0 5 10 15 20 25 30 35 40 45 50 0 500 1000 1500 2...

Page 80: ...of 3x AC 440V 4 HDS to HVE or DKCxx 3 with a power connection of 3x AC 400V Fig 9 8 Speed torque characteristics MKD090B 047 60K 0 5 10 15 20 25 30 35 40 45 50 0 500 1000 1500 2000 2500 3000 3500 4000...

Page 81: ...0 1500 2000 2500 40 50 500 wMKD090x EPS 1 Fradial_max plain shaft 2 Fradial_max shaft with keyway Fig 9 9 MKD090 Permissible maximum radial force Fradial_max and permissible radial force Fradial radia...

Page 82: ...very A Seite B Seite R12 below left right Possible arrangements looking from front onto motor shaft Cooling mode natural convection dim see above radiale surface cooling 5 158 163 156 37 108 17 5 85 9...

Page 83: ...technical data of the blowers are represented in the table below Motor Ordering name of blower unit LEMH RB090B1XX LEMH RB090B2XX MKD090B x x Technical data of blower unit Description Symbol Unit Type...

Page 84: ...9 12 MKD090 Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P...

Page 85: ...1 5 Thermal time constant Tth min 40 40 20 Maximum speed nmax min 1 4000 Motor mass 3 5 m kg 23 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max set...

Page 86: ...constant Tth min 40 40 20 Maximum speed nmax min 1 4500 Motor mass 3 5 m kg 23 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m 10...

Page 87: ...constant Tth min 40 40 20 Maximum speed nmax min 1 4000 Motor mass 3 5 m kg 34 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m 1...

Page 88: ...onstant Tth min 40 40 20 Maximum speed nmax min 1 4500 Motor mass 3 5 m kg 34 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m 100...

Page 89: ...constant Tth min 40 40 20 Maximum speed nmax min 1 4500 Motor mass 3 5 m kg 34 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m 10...

Page 90: ...me constant Tth min 90 90 40 Maximum speed nmax min 1 4000 Motor mass 3 5 m kg 45 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m...

Page 91: ...constant Tth min 90 90 40 Maximum speed nmax min 1 4000 Motor mass 3 5 m kg 45 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h m 1...

Page 92: ...ime constant Tth min 90 90 40 Maximum speed nmax min 1 3000 Motor mass 3 5 m kg 56 0 Perm storage and transport temp TL C 20 to 80 Permissible ambient temperature 6 Tum C 0 to 40 Max setup height 6 h...

Page 93: ...rake 3 Motortype MKD112A MKD112B MKD112C MKD112D Holding torque M4 Nm 22 0 32 0 70 0 Rated voltage UN V DC 24 10 DC 24 10 DC 24 10 Rated current IN A 0 71 0 93 1 29 Moment ot inertia JB Kgm 3 6 x 10 4...

Page 94: ...4 with holding brake 70 Nm 3 8 Output direction of power connection 8 1 Connector to side A A 8 2 Connector to side B B 8 3 Connector to the left L 8 4 Connector to the right R 9 Other design 9 1 none...

Page 95: ...3000 3500 4000 4500 5000 n min 1 M Nm S1 100K S6 25 ED 1 2 3 4 C A B S1 surface A MdN Natural conv S1 continuous operation B MdN Surface cooling S1 continuous operation C MKB S6 intermittent operatio...

Page 96: ...0 0 500 1000 1500 2000 2500 3000 3500 4000 n min 1 M Nm 1 2 3 4 C B A MKD112B 048 60K 0 20 40 60 80 100 120 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 n min 1 M Nm 1 2 3 4 C B A MKD112B 048 10...

Page 97: ...tion B MdN Surface cooling S1 continuous operation C MKB S6 intermittent operation 1 HDS to HVR 2 HDS to HVE or DKCxx 3 with a power connection of 3x AC 480V 3 HDS to HVE or DKCxx 3 with a power conne...

Page 98: ...0 0 500 1000 1500 2000 2500 3000 3500 4000 n min 1 M Nm 1 2 3 4 C B A MKD112C 058 60K 0 20 40 60 80 100 120 140 160 180 0 500 1000 1500 2000 2500 3000 3500 4000 4500 n min 1 M Nm 1 2 3 4 C B A MKD112C...

Page 99: ...tion B MdN Surface cooling S1 continuous operation C MKB S6 intermittent operation 1 HDS to HVR 2 HDS to HVE or DKCxx 3 with a power connection of 3x AC 480V 3 HDS to HVE or DKCxx 3 with a power conne...

Page 100: ...min 1 6000 min 1 F radial N 5000 min 1 0 MKD112A MKD112B wmkd112x fh7 4200 3800 3400 3000 2600 2200 1800 1400 1000 600 4200 3800 3400 3000 2600 2200 1800 1400 1000 600 MKD112C MKD112D 4200 3800 3400...

Page 101: ...aft end per DIN 748 part 3 ed 07 75 IEC 72 ed 1971 cylindrical center drill hole DS M10 per DIN 332 part 2 ed 05 83 max screw tightening torque 25 0 Nm vibration severity level N per DIN VDE 0530 part...

Page 102: ...er DIN VDE 0530 part 14 ed 02 93 mb_mkd112st380_en fh7 45 5 0 2 10 N9 Options 4 Output direction The output direction of the power connector is selected at the time of ordering Possible directions are...

Page 103: ...blower unit LEM RB112C1XX LEM RB112C2XX LEM AB112X121 LEM AB112X221 MKD112A x x MKD112B C D x x x x Blower installation not possible x Blower installation possible Technical data of blower unit Descr...

Page 104: ...0 MKD112C 058 198 MKD112D xxx 190 blower_rad112_en fh7 Fig 10 19 Dimensional data MKD112 with radial blower blower_ax112_en fh7 60 60 208 280 8 132 40 E F D 107 5 113 201 B C 27 A Dimensions Dim A B C...

Page 105: ...torque 3 0 Nm Abb 11 1 MKD sealing air connector Note When mounting the motor flange socket covers with sealing air connector ensure that the O rings are properly seated The degree of protection requi...

Page 106: ...efficiency owing to planetary wheel principle High dynamics owing to low masses of inertia Low weight owing to compact design Direct overhung mounting of pinions and belt pulleys owing to the bearing...

Page 107: ...ynamics owing to low masses of inertia Low weight owing to housing components made of aluminum Direct overhung mounting of pinions and belt pulleys owing to the bearing being designed for high permiss...

Page 108: ...11 4 Accessories Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P Notes...

Page 109: ...an be attached optionally on MKD motors Blower units are working independent from the drive controller Blower cables and protective circuit breakers are not in the scope of delivery of REXROTH INDRAMA...

Page 110: ...troller connections U1 V1 W1 A1 A2 A3 M 3 Motor holding brake TM bzw T2 PTC U U1 V1 W1 MKD Motor Motor encoder T1 T2 Br Br X2 X1 X3 1 2 3 GN YE 5 6 7 8 1 2 TM bzw T1 Br bzw 0VB Br bzw BR VT 0 252 BU 0...

Page 111: ...rsion7 0 19 05 2004 Motor MKD Winding Power and encoder connection MKD025A 144 MKD025B 144 MKD041A 144 MKD041B 144 MKD071A 061 MKD071B 035 MKD071B 061 MKD090B 035 MKD090B 047 MKD090B 058 connection bo...

Page 112: ...SCL SDI SDO Connection to drive controller a04mk81p_en fh7 3 BK bzw 8 RD bzw 7 BN bzw 6 WH bzw 5 9 D A B C D E H F G X3 X1 2 2 1 1 A B C D E H F G L B H F L C A D E K J G 1 2 3 4 5 6 7 8 9 10 11 12 En...

Page 113: ...g 12 6 MKD flange sockets Flange socket INS0680 INS0480 INS0380 Description Power supply contacts A B C A B C A B C U1 V1 W1 PE contact D D D Temp sensor contacts E H E H E H T1 T2 Brake contact F G F...

Page 114: ...nge socket plug 1 112 Flange socket Radial B A blowing Flange socket plug 1 230 V AC 115 V AC 10 50 60 Hz INS0195 fh7 1 Index 1 connector type is used for explanation in this chapter Please observe th...

Page 115: ...thread 6 size 17 2 Turn the cylinder screw 1 out of the socket 4 using the screwdriver 5 3 Pull off the plug housing 2 including the plug insert 3 from the flange socket 4 4 Pull out the cylinder scre...

Page 116: ...rotating motor Generally is the dimensioning after RMS current at a rotating motor sufficient Motor dN Kabel I I I cable relevant electric current to dimensioning for the cable IdN Motor Stillstand co...

Page 117: ...d power and encoder cable sets The following documentation contains an overview of the cable types available technical data of the various cables general installation regulations for Rexroth cables DO...

Page 118: ...12 10 Connection System Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P...

Page 119: ...the ambient temperature 2 Utilization depending on the setup height fT Temperature utilization factor tA Ambient temperature in degrees Celsius T60 T100 Mode of operation fH Height utilization factor...

Page 120: ...g 13 2 and Fig 13 3 for storage transport and operation of the MKD motors are not exceeded Influencing quantity Unit Maximum value in longitudinal axis Maximum value in transverse axis Amplitude of th...

Page 121: ...ful effects if temporarily immersed in water 5 Protection against a water jet from a nozzle directed against the housing from all directions jet water 4 Protection against water splashing against the...

Page 122: ...ater coolant 2 Compressed air line plastic pipe type PA 4 x 0 75 or equivalent 3 Overpressure inside the motor 4 Sealing air connector accessories Fig 13 6 Diagram illustrating the sealing air princip...

Page 123: ...on the motors are not subjected to ambient conditions outside of the particularly applicable degree of protection according to IEC 34 7 Products and ranges with a low degree of protection are not suit...

Page 124: ...ng up Fig 13 11 Mounting position DANGER Penetration of fluids If motors are attached according to IM V3 fluid present at the output shaft over a prolonged time may enter into and cause damage to the...

Page 125: ...jected to shock loads such as are occurring in case of punches presses or loading portals In such cases motors without surface cooling and a higher torque must be used Notes on ordering In order to pr...

Page 126: ...en Additionally secure vertical axes to prevent them from falling or descending after having switched off the motor for instance as follows lock the vertical axis mechanically provide an external brak...

Page 127: ...Note A premature wear and tear of the holding brake is possible The holding brake wears after approx 20 000 motor revolutions in closed state For that reason do not use the holding brake as a system...

Page 128: ...hub connection 1 2 3 4 nut_passfeder fh7 1 Key 2 Keyway 3 Motor shaft 4 Centering hole Fig 13 15 MKD output shaft with Key The machine elements to be driven must additionally be secured in axial direc...

Page 129: ...nce test for the particular operating conditions lies however with the machine manufacturer s responsibility At the moment of printing of the present document the following material assignment is appl...

Page 130: ...dial F radial max Fradial max shaft with keyway Fradial max plain shaft 1 2 Faxial Fradial x welle_allg_en fh7 1 Fradial_max plain shaft 2 Fradial_max shaft with keyway Fig 13 18 Example of a shaft lo...

Page 131: ...specified for radial and axial loads the nominal service life of the bearings is as follows L10h 30 000 operating hours calculated according to ISO 281 ed 12 1990 In other cases the bearing service li...

Page 132: ...servo feedback HSF with integrated multiturn absolute encoder induktive 8 angular minutes Absolute more than 4096 revolutions MKD025 MKD041 3 x 213 24 576 MKD071 MKD090 MKD112 4 x 213 32 768 Informat...

Page 133: ...nt sales office The CE mark is applied to the motor type label of the MKD motors CEf1 fh7 Fig 13 21 CE mark UR cUR Listing The MKD motors listed below have been presented to the UL authorities Underwr...

Page 134: ...13 16 Application Instructions Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P...

Page 135: ...ched to the motor housing In addition a second type label is adhered onto the original type label on the motor housing using double sided adhesive tape The latter type label can be put well visible on...

Page 136: ...es the desired length in meters must be specified in addition to the raw cable type REXROTH INDRAMAT INK0606 00 31 2299 E Supplier specific UL CSA file and style number internal code number raw cable...

Page 137: ...the motor In addition any warranty claim will expire For that reason please observe the following instructions The following conditions must be kept during transport and handling Use the appropriate...

Page 138: ...14 4 Handling Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P...

Page 139: ...al personnel must have been trained and instructed and are authorized to activate and deactivate ground and mark electric circuits and equipment according to the safety rules and regulations Qualified...

Page 140: ...hout burrs Mounting the MKD motors Mount the motor All of the measures and tolerances specified in the dimensional sheets must be kept To fix the flange we recommend to use the screws and tightening t...

Page 141: ...these parts have discharged WARNING Injuries to persons or property are possible Interrupting or connecting live lines may cause unpredictable dangerous situations or lead to physical damage Therefor...

Page 142: ...hydraulic screwdriver Use cables for this motors which are equivalent with Rexroth cables Mount the cables as follows 1 Dismount the connector box cover 1 by untwining the screws 7 2 Dismount the comp...

Page 143: ...h 2 5 Nm 9 Tighten up grounding ring terminals 8 and 9 with 1 3 Nm to connector box lid 1 10 Insert connectors X1 X2 and the encoder connector X3 into appropriate position on the motor panel 11 Tighte...

Page 144: ...connector with bayonet lock proceed as follows 1 Put the power connector onto the bayonet lock of the connection housing in the correct position 2 Turn the union nut of the power connector in manuall...

Page 145: ...ocket to the desired output direction by turning the connected plug The desired output direction is set Note Whenever the flange socket is turned the holding torque in the set position is reduced To e...

Page 146: ...aged or tensioned unnecessarily 5 Retighten the four locking screws 3 tightening torque 3 1 Nm 10 6 Ensure that when retightening the screws cable strands and the seal are prevented from being damaged...

Page 147: ...direction by turning the connected cable The desired output direction is set Note Whenever the flange socket is turned the holding torque in the set position is reduced To ensure the required holding...

Page 148: ...ousing into the desired position in increments of 90 degrees 3 Retighten the locking screws tightening torque 0 8 Nm 10 4 Ensure that when retightening the screws cable strands and the seal are preven...

Page 149: ...lectric connections motor and drive controller have been established as specified and that the cable screw unions have been tightened It must be ensured that the protective conductor and or the protec...

Page 150: ...earings The nominal service life of the bearings is L10h 30 000 h according to DIN ISO 281 ed 1990 if the permissible radial and axial forces are not exceeded see Chapter 16 7 Even if the bearings are...

Page 151: ...orque specified in the data sheets is reached the holding brake is ready for operation If the holding torque specified in the data sheets fails to be reached repeat steps 4 and 5 of the grinding in pr...

Page 152: ...erview housing screws DANGER Danger to life by electric voltage To change the battery you must work when machine is under load Therefore Any work required on the electric system may only be carried ou...

Page 153: ...accelerating torque max 1 0 Nm Note Do not squeeze the battery cable 2 Take on the connector of the battery 2 3 Close housing lid 4 Tighten screw 1 with torque spanner accelerating torque see Fig 16...

Page 154: ...16 6 Startup Operation and Maintenance Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P...

Page 155: ...Synchronous Motors MKD Appendix 17 1 DOK MOTOR MKD PR07 EN P Version7 0 19 05 2004 17 Appendix...

Page 156: ...60204 1 1993 06 is applicable until further notice as the reference standard for EN 60204 3 1 1990 08 which has been published in Germany as DIN EN 60204 3 1 1993 02 EN 60204 1 1997 12 IEC 60204 1 199...

Page 157: ...0K 071A 061 Natural 60K Natural 100K 090B 046 Natural 60K Natural 100K surface 090B 047 Natural 60K Natural 100K Surface 60K 100K 090B 058 Natural 60K Natural 100K Surface 60K 100K Connection to HDSX3...

Page 158: ...tural 100K X Surface X 071B 035 Natural 60K X Natural 100K X Surface X 071B 061 Natural 60K X Natural 100K X Surface X 090B 035 Natural 60K X Natural 100K X Surface X 090B 046 Natural 60K X Natural 10...

Page 159: ...ad connector INS0459 K02 4 3 2 1 INK0653 INS0681 C03 Terminal strip KL000002v02_de Direct Connection INS0681 C03 INK0653 Flange socket INS0683 C03 Flange socket Motor connection Order Type Ready made...

Page 160: ...02 7 6 5 4 3 2 1 HDS03 HDS04 1 HDD02 HDS02 DKC 3 INS0622 K01 4 3 2 1 7 6 5 4 3 2 1 INS0459 K02 4 3 2 1 Terminal strip AEH Connect on INS0682 C03 INK0653 IKG4016 xxx x U1 V1 W1 T1 T2 Br Br INS0542 K01...

Page 161: ...52 xxx x INS0486 C02 INS0480 C02 INS0481 C02 INS0480 C02 Flange socket Motor connection Order Type Ready made cable Order Type Ready made cable Order Type Ready made cable Options IKG4067 xxx x INS048...

Page 162: ...2 INS0622 K01 4 3 2 1 7 6 5 4 3 2 1 INS0459 K03 4 3 2 1 DKR02 DKR03 AEH INS0623 K03 7 6 5 4 3 2 1 Connect on INS0481 C03 INS0486 C03 IKG4062 xxx x INK0602 Direct Connection HDD02 HDS02 DKC 3 Connectio...

Page 163: ...INS0480 C04 Flange socket Motor connection Order Type Ready made cable Order Type Ready made cable Order Type Ready made cable Options IKG4087 xxx x INS0481 C04 INK0603 INS0459 K04 4 3 2 1 DKR02 DKR0...

Page 164: ...1 C06 INS0380 C06 Flange socket Motor connection Order Type Ready made cable Order type Ready made cable Order Type Ready made cable Options IKG4147 xxx x INS0381 C06 INK0604 INS0459 K06 4 3 2 1 DKR03...

Page 165: ...1 L10 INS0480 L10 Flange socket Motor connection Order Type Ready made cable Order Type Ready made cable Order Type Ready made cable Options IKG4127 xxx x INS0481 L10 INK0605 INS0459 K10 4 3 2 1 DKR03...

Page 166: ...1 C06 INS0380 C06 Flange socket Motor connection Order Type Ready made cable Order type Ready made cable Order Type Ready made cable Options IKG4147 xxx x INS0381 C06 INK0604 INS0459 K06 4 3 2 1 DKR03...

Page 167: ...1 C10 INS0380 C10 Flange socket Motor connection Order Type Ready made cable Order Type Ready made cable Order Type Ready made cable Options IKG4167 xxx x INS0381 C10 INK0605 INS0459 K10 4 3 2 1 DKR03...

Page 168: ...16 Flange socket Motor connection Order Type Ready made cable Order Type ready made cable Order Type Ready made cable Options IKG4186 xxx x INS0381 C16 INK0606 INS0459 K16 4 3 2 1 DKR03 AEH INS0623 K1...

Page 169: ...KD071 see Fig 17 13 see Fig 17 16 MKD090 see Fig 17 13 see Fig 17 16 MKD112 see Fig 17 14 see Fig 17 15 see Fig 17 16 Fig 17 12 Selecting Encoder Cables Encoder connection HDD HDS DKC 3 INK0448 IKS410...

Page 170: ...6 C01 INS0713 C01 INS0514 INS0713 C01 INS0713 C01 Y15VZD1A_en fh7 Coupling Motor flange socket Ordering type Ready made cable Ordering type Ready made cable Ordering type ready made cable Encoder conn...

Page 171: ...S0518 A01 INK0448 IKS4377 xxx x INK0448 IKS4066 xxx x Bulk head connector INS0716 C01 INS0713 C01 INS0511 C01 INS0511 C01 Y16VZD1A_en fh7 INS0514 INS0613 INS0717 C01 INS0524 Options 15 1 INS0439 C01 H...

Page 172: ...17 18 Appendix Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P...

Page 173: ...4 with plug in connectors 15 6 Connection Cable 16 2 Connection diagram Motor with connector box 12 2 motors with connector receptacle 12 4 overview 12 1 Connection diagram blower type 1 12 6 Continu...

Page 174: ...nce free operation 1 1 Mass 5 4 Maximum speed 5 4 Moment of inertia of the rotor 5 4 Motor Design and components 1 3 Motor feedback encoder data memory 13 13 Motor feedback Encoder system 4 2 Motor fr...

Page 175: ...Rated output 5 3 Rated speed 5 3 Rated torque 5 3 Rated voltage 5 3 Redundant bearing 13 12 Running noise 16 2 S Safety Instructions for Electric Drives and Controls 3 1 Screw Gearings 11 3 Sealing Ai...

Page 176: ...18 4 Index Synchronous Motors MKD 19 05 2004 Version7 0 DOK MOTOR MKD PR07 EN P W Winding code 4 2 Winding inductivity 5 3 Winding overtemperature 5 1 Winding resistance 5 3...

Page 177: ...tschlands nehmen Sie bitte zuerst Kontakt mit unserem f r Sie n chstgelegenen Ansprechpartner auf http www indramat de de kontakt adressen Die Angaben in der vorliegenden Dokumentation k nnen seit Dru...

Page 178: ...0 89 127 14 490 Gebiet S dwest Germany South West Bosch Rexroth AG Vertrieb Deutschland VD BI Gesch ftsbereich Rexroth Indramat Regionalzentrum S dwest Ringstrasse 70 Postfach 1144 70736 Fellbach 707...

Page 179: ...Bosch Rexroth S p A Via Paolo Veronesi 250 10148 Torino Tel 39 011 224 88 11 Fax 39 011 224 88 30 Italy Italien Bosch Rexroth S p A Via del Progresso 16 Zona Ind 35020 Padova Tel 39 049 8 70 13 70 Fax...

Page 180: ...Fax 48 22 758 87 35 service 48 22 738 18 42 Poland Polen Bosch Rexroth Sp zo o Biuro Poznan ul Dabrowskiego 81 85 60 529 Poznan Tel 48 061 847 64 62 63 Fax 48 061 847 64 02 Rumania Rum nien Bosch Rexr...

Page 181: ...mbai 400 701 Tel 91 0 22 7 61 46 22 Fax 91 0 22 7 68 15 31 India Indien Bosch Rexroth India Ltd Rexroth Indramat Division Plot 96 Phase III Peenya Industrial Area Bangalore 560058 Tel 91 0 80 8 39 73...

Page 182: ...ngton Ontario Canada L7M 1A8 Tel 1 905 335 55 11 Fax 1 905 335 41 84 michael moro boschrexroth ca Canada West Kanada West Bosch Rexroth Canada Corporation 5345 Goring St Burnaby British Columbia Canad...

Page 183: ......

Page 184: ...d Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com Printed in Germany...

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