Appendix A • Falk Quadrive Shaft Mounted Drives Model A
(Page 30 of 52)
Sizes 5107-5315
378-200
(PN-2128394)
Rexnord
January 2019
3001 W. Canal St., Milwaukee, WI 53208-4200 USA
Supersedes 04-17
Telephone:
414-342-3131
Fax:
414-937-4359
www.rexnord.com
Guidelines for when to change food grade polyalkylene
glycol type lubricant are:
1 Water content is greater than 3%
2 Iron content exceeds 150 ppm
3 Silicon (dust/dirt) exceeds 25 ppm, above reference
sample from new oil container
4 Copper content exceeds 75 ppm
5 Viscosity changes more than ±15%
6 Solid particle contamination code 25/22/18 per ISO 4406
Laboratory analysis is recommended for optimum lubricant
life and gear drive performance
PETROLEUM LUBRICANTS (FOOD GRADE) —
In the
absence of oil analysis, change gear oils every 6 months
or 2500 operating hours, whichever occurs first Change
oil more frequently when gear drives operate in extremely
humid, chemical or dust laden atmospheres In these
cases, lubricants should be changed every 3 to 4 months
or 1500 to 2000 hours If the drive is operated in an area
where temperatures vary with the seasons, change the oil
viscosity grade to suit the temperature, refer to Table 9
Lubricant suppliers can test oil from the drive periodically
and recommend economical change schedules
SYNTHETIC LUBRICANTS (FOOD GRADE) —
In the
absence of oil analysis, synthetic lube change intervals
can be extended to 8000 hours depending upon operating
temperatures Laboratory analysis is recommended for
optimum lubricant life and drive performance Change lube
with change in ambient temperature, if required Refer to
Table 10
GREASE-LUBRICATED SEALS
All drives are furnished with grease purged seals which
minimize the entry of contaminants and abrasive dusts into
the drive Drives are shipped with NLGI #2 grade grease
in the seal housing cavities unless otherwise specified
Whenever changing oil in the drive, purge the seals with one
of the NLGI #2 grade greases listed in Table 14 Depending
upon the degree of contamination, it may be necessary to
purge contaminated grease from seals more often (at least
every 3 to 6 months) Slowly pump fresh bearing grease
through the seal,
WITH HAND GREASE GUN,
until fresh
grease flows out along the shaft Wipe off purged grease
TABLE 14 —
Food Grade Grease
for Grease
Purged Seals , NLGI #2 Grade
0° to +200°F (-18° to +93°C)
Manufacturer
Lubricant
Bel-Ray Company, Inc.
No-Tox HD Grease 2
Chevron USA, Inc. (Texaco/
Caltex)
Chevron FM ALC EP 2
Exxon Mobil
Mobil SHC Polyrex 462
Kluber Lubrication
Klubersynth UH1 14-222
Lubriplate
Lubriplate FGL-2
Total Lubricants USA, Inc.
Nevastane HT/AW 2
Petro-Canada
Purity FG
Phillips 66 / Conoco / 76
Lubricants / Kendall
Food Machinery Grease 2
c
NSF (National Sanitation Foundation) H1 Registered
Grease application or re-lubrication should be done at temperatures
above 20°F (-7°C) If grease must be applied at cooler temperatures
consult lubricant supplier for recommendations
TABLE 13 — Food Grade Synthetic PAG (Polyalkylene Glycol) EP (Extreme Pressure)
Lubricants
— NSF (National Sanitation Foundation) H1 Registered
Maximum operating temperature of lubricants 200°F (93°C)
See Warning Note below.
ISO Viscosity Grade
32
68
150
220
320
AGMA Viscosity Grade
0
2
4
5
6
Viscosity cSt @ 40°C
28.8-35.2
61.2-74.8
135-165
198-242
288-352
Viscosity SSU @ 100° F
134-164
284-347
626-765
918-1122
1335-1632
Manufacturer
Lubricant Name
Lubricant Name
Lubricant Name
Lubricant Name
Lubricant Name
Exxon Mobil
- - -
- - -
Glygoyle 150
Glygoyle 220
Glygoyle 320
Kluber Lubrication
- - -
- - -
Klubersynth UH1 6-150
Klubersynth UH1 6-220
Klubersynth UH1 6-320
Lubriplate
- - -
- - -
PGO-FGL Synthetic Gear Oil 150
PGO-FGL Synthetic Gear Oil 220
PGO-FGL Synthetic Gear Oil 320
WARNING:
Polyalkylene glycol (PAG) lubricants are not compatible with petroleum mineral oils or PAO synthetic lubricants. PAG’s must not be mixed or
used to top off either petroleum mineral oils or PAO synthetic lubricants.
c
Kinematic viscosity in units of mm
2
/S is equivalent to cSt (centistokes)
Gear drives NOT equipped with internal backstop may widen the ambient temperature range to -18° to +125°F (-28° to +52°C)
DO NOT use in drives equipped with internal backstop
If grease could contaminate the product, as in the food
and drug industries, the grease originally supplied
with gear drive must be removed and replaced with
grease listed in Table 14 Refer to gear drive assembly/
disassembly instructions Simply purging grease with
grease gun will not remove all grease and cross-
contamination will likely occur Grease registered as H1
by NSF, National Sanitation Foundation, is suitable for food
processing applications
STORED & INACTIVE GEAR DRIVES
Prior to shipment from the factory, all Rexnord enclosed
gear drives are protected internally against corrosion with
a rust preventative oil A vapor phase rust inhibitor may
also be added
WARNING
: These corrosion inhibitors are not H1
registered with the NSF (National Sanitation Foundation)
as suitable for food processing applications. When Food
Grade Lubricants are to be used, it is the end users
responsibility to properly flush and prepare the drive for
Food Grade service. Contact the lubricant manufacturer for
specific information and flushing procedures.
