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Revere 45-AC2V, Service Manual

The Revere 45-AC2V Service Manual is a comprehensive guide for troubleshooting and maintaining your product. This manual offers detailed instructions on how to properly care for your device. You can download the manual for free from manualshive.com to ensure your product performs at its best.

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PREPARATION 

 

 

 

Feb 25/11 

9105

 

 

 

4 - 7

 

 

 

1.

 

Keep record of ALL inflation tests.  Copies of Test Record Charts are provided in the previous 

section.  Make blank copies and store at the end of the Section. 

 

2.

 

Protect liferafts from draughts and direct sunlight as temperature affects pressure.   

 

3.

 

Keep at hand a solution of mild liquid soap (NOT detergent) and water, and a plentiful supply of 

clean, dry, lint-free cloth. 

 

 
 

 

 

 

 

 

 

 

Summary of Contents for 45-AC2V

Page 1: ......

Page 2: ......

Page 3: ...ision No and Revision Date Remove the old sheet and replace it with the revised copy Record the Insert Date and then initial in the Inserted By column Revisions made ONLY by Revere Supply Inc REV No R...

Page 4: ...Feb 25 11 RR 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...All service bulletins which are incorporated into this manual are required to be recorded in this list All updates to this list will be made by the owner of the manual SERVICE BULLETIN No DATE TITLE D...

Page 6: ...Feb 25 11 SB 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ...30 Revere P N 95 326 009 Inlet Check Valve Mirada B 51994 Revere P N 95 325 005 3 8 18NPSM Universal Flange PU Mirada B 51073 Revere P N 95 326 001 As a result of the inlet check valve replacement new...

Page 8: ...da A 52030 Mirada B 51994 4 FIRING HEAD 95 41115 103 M70 OPERATING INSTRUCTIONS See Chapter 8 Assembly and Packing Inflation Valve Disassembly Rebuilding Process for instructions on servicing the 4111...

Page 9: ...When the nut 2 is in position inside the tube the washer 3 is placed over the hole with the o ring 4 in the center Cutting hole in the fabric 22 mm IMPORTANT The grip rings of the washer 3 must be pla...

Page 10: ...ghtened after installation If a leakage appears between the fabric and the relief valve the valve must be taken apart and reinstalled until tight IMPORTANT If using the closing cap be careful the cap...

Page 11: ...h consists of this transmittal sheet plus four pages Title Revere Aero Compact Liferafts Gas Inflation System Service Bulletin Number 09 16A has technical approval by Revere Survival Inc Signed ______...

Page 12: ......

Page 13: ...11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Disassembly Section 3 Testing Sectio...

Page 14: ...Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 8 3 8 4 8 5 8 6 8 7 8 8 8 9 8 10 8 11 8 12 8 13 8 14 8 15 8...

Page 15: ...b 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Feb 25 11 Fe...

Page 16: ...Feb 25 11 EP 4 9105 PAGE No ISSUE DATE PAGE TITLE PAGE No ISSUE DATE THIS PAGE INTENTIONALLY LEFT BLANK...

Page 17: ...LIST OF ASSOCIATED PUBLICATIONS Feb 25 11 9105 AP 1 AP None Listed...

Page 18: ...Feb 25 11 AP 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 19: ...cury Inside Diameter Kilogram Kilogram per Square Centimeter Ounce s Outside Diameter Package Pound s Pound Force Inch Pound Force Foot Meter s Millibar Millimeter Millimeters of Mercury Minutes Maxim...

Page 20: ...Feb 25 11 AB 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 21: ...ntroduction Description Data and Operation Disassembly Testing and Fault Isolation Cleaning Service Inspection and Check Repair Assembly and Packing Storage Tools Equipment and Materials Illustrated P...

Page 22: ...Feb 25 11 TC 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 23: ...TION Feb 25 11 9105 1 1 1 General 3 Manual Breakdown 3 A Shop Verification 3 B Warnings Cautions and Notes 3 C Layout of Manual 3 D List of Effective Pages 4 E Record of Revision 4 F Associated Public...

Page 24: ...Feb 25 11 1 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 25: ...nsibility for the performance of its product when procedures defined in this manual are not adhered to or unapproved personnel perform these procedures All warnings cautions notes in each section are...

Page 26: ...ed contents lists are issued when necessary The transmittal letter lists in general terms the contents of the revision in the manual All pages that are required to be removed without replacements are...

Page 27: ...DESCRIPTION DATA AND OPERATION Feb 25 11 9105 2 1 2 General 3 Description 5 A Overview 5 B Detail 6 1 Standard Equipment 6 2 Inflation System 7 Data 10 Operation 13...

Page 28: ...Feb 25 11 2 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 29: ...Aero Compact liferaft s self inflation system is initiated manually and is stored in a valise for rapid easy access by passengers and crew in the event of an emergency Note Revere Aero Compact liferaf...

Page 30: ...FIGURE 1 AERO COMPACT 4 person capacity shown Description comparable to 2 person capacity Feb 25 11 2 4 9105...

Page 31: ...abric These ballast pockets help stabilize the raft in rough weather Aero Compact Life Rafts come fully equipped with life lines a sea anchor a pocket knife a bailer a locator light and a handpump An...

Page 32: ...ndle is located on the bottom of the Aero Compact 4 person rafts and is used for turning over righting a capsized raft 4 Life Lines Available on the exterior of the raft these lines provide survivors...

Page 33: ...g They are also equipped with a manual topping off valve IPL Fig 1 Item 30 which can be used to provide additional inflation with the hand pump IPL Fig 1 Item 170 provided or as inflation points for t...

Page 34: ...FIGURE 2 VALISE Feb 25 11 2 8 9105...

Page 35: ...FIGURE 3 GAS INFLATION SYSTEM Feb 25 11 9105 2 9...

Page 36: ...e Inspection Aero 2 2 years after purchase Annually after initial inspection Aero 4 2 years after purchase Annually after initial inspection Cylinder Valve Inflation Test for AC4 only Every 5 years af...

Page 37: ...0 35 56 x 27 94 x 12 70 71 03 x 71 03 x 10 5 45 79 180 42 x 180 42 x 26 67 116 31 18 0 Aero Compact 4 w canopy and standard equipment pack AC4V K 14 0 x 11 0 x 8 0 35 56 x 27 94 x 20 32 71 03 x 71 03...

Page 38: ...FIGURE 4 RAFT DIMENSIONS Feb 25 11 2 12 9105...

Page 39: ...nflation lanyard When inflation is complete the liferaft is ready for boarding Full inflation is achieved in 30 to 60 seconds In the rare event that the liferaft should inflate upside down it can be r...

Page 40: ...FIGURE 5 DEPLOYMENT Feb 25 11 2 14 9105...

Page 41: ...FIGURE 6 CANOPY ATTACHMENT Feb 25 11 9105 2 15...

Page 42: ...Feb 25 11 2 16 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 43: ...DISASSEMBLY Feb 25 11 9105 3 1 3 General 3 Procedures 5...

Page 44: ...Feb 25 11 3 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 45: ...fit the liferaft The work surface should be smooth preferably constructed of linoleum or PVC covering Caution Extreme care must be exercised when handling a liferaft to protect it from punctures or t...

Page 46: ...Feb 25 11 3 4 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 47: ...the gas relief pull cables 3 Loosen the inflation lanyard from around the neck of the cylinder and pass the painterline sachet back through the cylinder neck loop to disconnect See Fig 3 4 Unfold the...

Page 48: ...FIGURE 1 DISCONNECTING INFLATION HANDLE Shown below with Aero Compact 4 Feb 25 11 3 6 9105 FIGURE 2 DISCONNECTING THE CABLE LOOP...

Page 49: ...FIGURE 3 DISCONNECTING THE CYLINDER NECK LOOP Feb 25 11 9105 3 7...

Page 50: ...FIGURE 4 UNFOLD RAFT DISENGAGE THE CYLINDER Feb 25 11 3 8 9105...

Page 51: ...age Test Procedures 9 A General 9 B Inflatable Chambers 9 a Arch Tube 14 Function Tests 15 A General 15 B Light 15 C Topping Off Valves 15 D Pressure Relief Valves 15 E Inlet Check Valves 16 F Gas Cyl...

Page 52: ...Feb 25 11 4 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 53: ...o be kept in good condition and safe from damage It will be necessary to remove the packed liferaft from the vessel in order to perform testing procedures Refer to Chapter 3 Disassembly of this manual...

Page 54: ...Feb 25 11 4 4 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 55: ..._________ Date __________ Time __________ Tf __________ Pfamb __________ Calculate Pcorrected Corrected Tube Pressure Pressure Main compartment Ptube Pitube Pftube Pass Fail Calculate the corrected tu...

Page 56: ...Feb 25 11 4 6 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 57: ...re provided in the previous section Make blank copies and store at the end of the Section 2 Protect liferafts from draughts and direct sunlight as temperature affects pressure 3 Keep at hand a solutio...

Page 58: ...Feb 25 11 4 8 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 59: ...the chamber Record the initial tube pressure Pitube temperature Ti time and barometric pressure Piamb Leave sitting for at least four 4 hours but no more than 24 hours 6 Check the buoyancy chamber aft...

Page 60: ...rips or tears If a rip is located please refer to Chapter 7 Repair 11 Once the repairs are completed retest failed chamber 12 If the chamber passes its air retention test or if repairs have been made...

Page 61: ...OYANCY TUBES HIGH PRESSURE Change in Barometric Pressure Pamb inHg Raft Tube Pressure Correction psi 30 25 20 15 10 05 04 03 02 01 0 01 02 03 04 05 10 15 20 25 30 1470 1225 0980 0735 0490 0245 0196 01...

Page 62: ...ES HIGH PRESSURE Change in Temperature F Raft Tube Pressure Correction psi 31 28 25 22 19 16 12 09 06 03 0 03 06 09 12 16 19 22 25 28 31 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 TABLE B BAROMETER A...

Page 63: ...FIGURE 1 DIGITAL MANOMETER Feb 25 11 9105 4 13...

Page 64: ...owing into the valve and or tapping on the valve with a finger will usually clear the dust and stop the leak Keep the dust cap in place at all times Allow the arch tube to sit overnight for 16 hours a...

Page 65: ...finger to depress the valve check This will allow escaping air to dislodge any foreign matter which may be causing faulty seating Remove the probe and recheck for leaks If leaks cannot be rectified re...

Page 66: ...m the cylinder to obtain an accurate current weight Check current weight of the cylinder against the total weight marked on the cylinder label Renew or recharge the cylinder if the current weight is l...

Page 67: ...n valve outlets are pointing away from all personnel in the test area 5 Discharge the cylinder by pulling on the inflation valve pull cable loop The valve should open and release gas from cylinder 6 N...

Page 68: ...t fully charged cylinder B Fit or tighten hose connectors C Connect loop to inflation lanyard correctly Pressure Leaks A Torn or porous fabric B Topping Off valve not fitted or left loose C Foreign ma...

Page 69: ...CLEANING Feb 25 11 9105 5 1 5 General 3 Procedures 5 A Liferafts 5 B Valise 5...

Page 70: ...Feb 25 11 5 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 71: ...ld be performed The working area must be free from chemicals corrosives and solvents CLEANING MATERIALS Caution Use only cleaning agents used in Table A TABLE A ITEM No DESCRIPTION APPLICATION 1 Mild...

Page 72: ...Feb 25 11 5 4 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 73: ...using solvents Liferafts 1 Wash the liferaft with a solution of mild liquid soap Item 1 and water After washing finish with a clean cloth Item 2 2 Wipe clean the inflation equipment with a clean cloth...

Page 74: ...Feb 25 11 5 6 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 75: ...SERVICE INSPECTION AND CHECK Feb 25 11 9105 6 1 6 General 3 Gas Inflation System s 5 Valise Pack 7...

Page 76: ...Feb 25 11 6 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 77: ...tion date on the light and inspect for damage Replace if necessary Check floating knife for any cracks in plastic Replace if necessary Fabric Inspect all fabric components for Slits tears and holes Pi...

Page 78: ...Feb 25 11 6 4 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 79: ...at the syphon tube IPL Fig 3 Item 30 inside the cylinder is still serviceable Shake the cylinder if the tube is still flexible it will strike the wall of the cylinder with a ringing sound If there is...

Page 80: ...Feb 25 11 6 6 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 81: ...VALISE PACKS Feb 25 11 9105 6 7 Inspect valise for Cleanliness freedom from splits tears or other obvious signs of damage Legibility of all marks and labels...

Page 82: ...Feb 25 11 6 8 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 83: ...A Adhesive 5 B Preparation of Coasted Surfaces 6 C Applying Adhesive 7 D Repairing Torn Areas 8 1 Patches 8 2 Applying Patches 8 3 Repair Limits for External Patches 9 E Component Repair 10 1 Pressur...

Page 84: ...Feb 25 11 7 2 9105 THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 85: ...hes C Rafts with any tear rip to abrasion damage exceeding 6in 15cm in length D Rafts older than 9 years from the date of manufacture that require major repairs or repairs other than the minor repairs...

Page 86: ...Feb 25 11 7 4 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 87: ...repairs is supplied in a 4oz can with brush top Part No 306 004 B Only the specified adhesive shall be used for the repair of liferafts manufactured by Revere Supply Co Inc Using unspecified adhesive...

Page 88: ...nt is applied with a lint free fabric pad wet but not dripping with the solvent Adequate preparation is shown by the development of a matte appearance and a limited degree of tackiness C After being w...

Page 89: ...dried it may be enlivened with a cloth dampened with MEK solvent Apply just enough solvent to recreate an aggressive tack on the surface Reactivation may be carried out up to three 3 hours after the...

Page 90: ...is 1in 25mm the patch must be at least 3in 75mm in diameter If a straight tear is 1in 25mm long the patch must be at least 3in 75mm x 2in 50mm L shaped tears are to be treated as holes reckoning the d...

Page 91: ...urs to the seam between the floor and the buoyancy tube a patch may be fitted providing that is complies with the limits specified below In this instance the floor seam must be opened the floor repair...

Page 92: ...lief valve is not permitted Unscrew the valve and replace Topping Off Valve Unscrew the valve and replace Inlet Check Valves Unscrew the valves and replace Inflation Valve See Chapter 8 Assembly for i...

Page 93: ...FIGURE 1 PATCHES AND TAPE APPLICATION Feb 25 11 9105 7 11...

Page 94: ...FIGURE 2 PATCH APPLICATION OVER SEAM Feb 25 11 7 12 9105...

Page 95: ...pairs Make blank copies of this form and fill out charts when needed TABLE A REPAIR RECORD LIFERAFT TYPE No SERIAL No REPAIRS REQUIRED PART DAMAGE FORM OF REPAIR INSP BY Buoyancy Tube Floor Inflation...

Page 96: ...Feb 25 11 7 14 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 97: ...5 8 1 8 General 3 Component Setup s 5 A Handpump and Bailer 5 B Sea Anchor 5 C Painterline 5 D Light 5 E Knife 5 F Inflation Valve Cylinder 6 G Canopy 6 Inflation Valve Disassembly Rebuilding Process...

Page 98: ...Feb 25 11 8 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 99: ...ated otherwise The ends of nylon cords are to be heat sealed to prevent fraying and secured with white adhesive tape When gathering cordage it is important to fake fold accordion style the line instea...

Page 100: ...Feb 25 11 8 4 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 101: ...hor Fake Fold sea anchor line into 10in folds and secure each with a small rubber band Fold sea anchor and wrap remaining line around it twice to secure See Fig 2C Secure sea anchor to the raft with a...

Page 102: ...to the oral tube Hold in place to keep the valve open At the same time squeeze the arch tube to force all the air out through the oral valve until it is completely evacuated and flat A vacuum hose can...

Page 103: ...Feb 25 11 9105 8 7 FIGURE 2C FOLDING SEA ANCHOR FIGURE 2D PAINTERLINE PREPARATION...

Page 104: ...FIGURE 2E PREPARING LIGHT Feb 25 11 8 8 9105 FIGURE 2F INFLATION VALVE CYLINDER PREPARATION...

Page 105: ...inder 1 3 41115 Disassembly Rebuilding 1 4 41115 Reassembly Rebuilding 1 5 41115 Inflation Valve Installation 1 6 Charging Cylinder 1 7 CO2 Leak Test Refer to Chapter 11 Illustrated Parts List Figure...

Page 106: ...20 34 Nm Fill Fitting Plug Snug Hand Tight 1 2 Removal of Inflation Valve from Cylinder 1 2 1 Important Make Sure Cylinder has been emptied prior to removing Inflation Valve Refer to Chapter 4 Testin...

Page 107: ...require a standard or open ended wrench If using a socket A 6pt socket is recommended to minimize dings to the hex edges rotate the fitting to be removed to this cut out Step 1 Remove the straight out...

Page 108: ...70 from Fill Fitting Housing Step 5 Using a socket wrench remove the Safety Disk Retainer IPL Fig 4 Item 110 Disk and Washer IPL Fig 4 Item 80 Step 6 Remove the Piston Housing IPL Fig 4 Item 140 Step...

Page 109: ...ting Cap Safety Disk Retainer Piston Step 9 Inspect all components for damage and corrosion replace as necessary Clean all components of old grease and dirt use cotton swabs to clean ports Use shop ai...

Page 110: ...embly Process 1 4 3 All O rings Safety Rupture Disk Piston and Spring are replaced every six years Scheduled during the cylinder valve inflation test and cylinder hydrostatic test 1 4 4 Lubricate all...

Page 111: ...as necessary Step 2 Being sure the Safety Pin hole is facing upwards install the Piston Housing IPL Fig 4 Item 140 and Pull Lanyard IPL Fig 4 170 The Lanyard should be secure in the housing if instal...

Page 112: ...d torque to the settings in Table A Step 7 Install Sealing Washer IPL Fig 4 Item 70 into Fill Fitting Cavity Step 8 Install Fill Fitting Poppet IPL Fig 4 Item 40 After Fill Fitting Poppet has been ins...

Page 113: ...25 11 9105 8 17 Step 9 Install Fill Fitting Cap IPL Fig 4 Item 160 and hand tighten Step 10 Apply thread sealant Loctite to Outlet Fitting before installing Torque according to settings listed in Tabl...

Page 114: ...should be encountered until O ring enters the O ring groove on the top 1 5 4 Torque inflation valve into Cylinder using a NIST calibrated torque wrench Refer to torque Table A Torque Settings for corr...

Page 115: ...ll Diffuser Caps on outlet connectors 1 6 3 Remove Fill Fitting Cap 1 6 4 Above figures show a picture of the Charge Adaptor proper installation of the charging hose using the Charge Adaptor and Quick...

Page 116: ...y bag over the neck of the cylinder Leave sitting for 1 hour 1 7 2 The purple Leak Test Solution is a combination of chemicals and water Based on the amount of CO2 leakage the solution will turn light...

Page 117: ...ig 4 See end of this Section for Charging of Cylinders 4 Properly stow all components in the liferaft before folding For canopy versions only install 2 canopy buckle straps and 4 metal key rings to th...

Page 118: ...e sachet to valise using a 8 length of black nylon 1 16in cord IPL Fig 1 Item 140 Run the cord through the two holes in both the valise and the sachet and secure with three 3 bowline knots Trim off an...

Page 119: ...FIGURE 3 TOPPING OFF INFLATE DEFLATE VALVE Feb 25 11 9105 8 23 FIGURE 4 ATTACHING THE CYLINDER...

Page 120: ...FIGURE 5 STORAGE OF COMPONENTS Feb 25 11 8 24 9105...

Page 121: ...FIGURE 6A AC2V FOLDING DIAGRAM STEP 1 Feb 25 11 9105 8 25 Note Refer to Chapter 2 Description Table A for the L x W x H dimensions shown in the following folding diagrams...

Page 122: ...FIGURE 6B AC2V FOLDING DIAGRAM STEP 2 Feb 25 11 8 26 9105...

Page 123: ...FIGURE 6C AC2V FOLDING DIAGRAM STEP 3 Feb 25 11 9105 8 27...

Page 124: ...FIGURE 6D AC2V FOLDING DIAGRAM STEP 4 Feb 25 11 8 28 9105 FIGURE 6E AC2V FOLDING DIAGRAM STEP 5...

Page 125: ...FIGURE 6F AC2V FOLDING DIAGRAM STEP 6 Feb 25 11 9105 8 29 FIGURE 6G AC2V FOLDING DIAGRAM STEP 7...

Page 126: ...FIGURE 6H AC2V FOLDING DIAGRAM CC4 STEP 8 Feb 25 11 8 30 9105...

Page 127: ...FIGURE 7A AC4V FOLDING DIAGRAM STEP 1 Feb 25 11 9105 8 31...

Page 128: ...FIGURE 7B AC4V FOLDING DIAGRAM STEP 2 Feb 25 11 8 32 9105...

Page 129: ...FIGURE 7C AC4V FOLDING DIAGRAM STEP 3 Feb 25 11 9105 8 33...

Page 130: ...FIGURE 7D AC4V FOLDING DIAGRAM STEP 4 Feb 25 11 8 34 9105...

Page 131: ...FIGURE 7E AC4V FOLDING DIAGRAM STEP 5 Feb 25 11 9105 8 35...

Page 132: ...FIGURE 7F AC4V FOLDING DIAGRAM STEP 6 Feb 25 11 8 36 9105...

Page 133: ...FIGURE 7G AC4V FOLDING DIAGRAM STEP 7 Feb 25 11 9105 8 37...

Page 134: ...FIGURE 7H AC4V FOLDING DIAGRAM STEP 8 Feb 25 11 8 38 9105 FIGURE 7I AC4V FOLDING DIAGRAM STEP 9...

Page 135: ...FIGURE 7J CC6 FOLDING DIAGRAM STEP 10 Feb 25 11 9105 8 39 FIGURE 7K AC4V FOLDING DIAGRAM STEP 11...

Page 136: ...FIGURE 7L CC6 FOLDING DIAGRAM STEP 12 Feb 25 11 8 40 9105...

Page 137: ...FIGURE 8 PAINTERLINE LOOPS Feb 25 11 9105 8 41 FIGURE 9 ATTACHMENT OF CYLINDER NECK LOOP...

Page 138: ...FIGURE 10 ATTACHMENT OF CABLE LOOP Feb 25 11 8 42 9105...

Page 139: ...FIGURE 11 ATTACHMENT OF PAINTERLINE SACHET Feb 25 11 9105 8 43 DETAIL A ATTACHMENT OF PAINTERLINE LOOP...

Page 140: ...Feb 25 11 8 44 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 141: ...REV 6 3 3 5 Paddles 301 019 7 2 Canopy Arch Ass y 41159 101 8 1 1 1 Compass 50 331 9 1 Emergency Blanket 95 301 038CRD 10 1 Raft Repair Kit 41142 101 11 1 1 1 Sea Dye Marker 10 REV065 12 1 1 1 Signal...

Page 142: ...1 folded canopy Item 41154 101 and 1 folded canopy arch Item 41159 101 prior to packaging other items 2 Fold ends of canopy neatly inside valise after remaining items have been properly packing valis...

Page 143: ...Feb 25 11 9105 8 47 Standard Kit Pack...

Page 144: ...Feb 25 11 8 48 9105 Standard Plus Kit Pack...

Page 145: ...Feb 25 11 9105 8 49 Deluxe Kit Pack...

Page 146: ...Feb 25 11 8 50 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 147: ...STORAGE Feb 25 11 9105 9 1 9 General 3 s...

Page 148: ...Feb 25 11 9 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 149: ...l around for easy removal All rafts should be stowed in a clean dry contaminant free area away from any heat source Contaminants such as petroleum solvents fuel grease from oil and hydraulic fluids ma...

Page 150: ...Feb 25 11 9 4 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 151: ...TOOL EQUIPMENT AND MATERIALS Feb 25 11 9105 10 1 10 General 3 Breakdown 5...

Page 152: ...Feb 25 11 10 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 153: ...ials used to service the Aero Compact Liferafts To keep your tools in proper working order take care of them by Inspecting and adjusting daily Replacing worn or broken parts Cleaning and lubricating w...

Page 154: ...Feb 25 11 10 4 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 155: ...oil free air supply of 5 6 to 7 0 kg cm2 80 to 100 psig regulated to 140 g cm2 2 0 psig for inflation purposes G Solution of mild liquid soap and water NOT detergent H Lint free cloth clean and dry I...

Page 156: ...t J Valve Charging Body Quick Connect K Bleed Down Tool L Socket 1 3 8in M Graphite Moly Lubricant Diversified Brands N Silicone Lubricant Nye Lubricants O Shop Towels Cotton Swabs P Alcohol Solvent Q...

Page 157: ...IMAGES Feb 25 11 9105 10 7 Bleed Down Tool Part 338 007 Inflation Tool w Ball Valve Quick Connect End Part 41128 101 Deflation Tool Part 41129 101 Socket 1 3 8in Part 338 008...

Page 158: ...Feb 25 11 10 8 9105 Quick Disconnect Valve Charging Stem Part 338 005 Quick Disconnect Valve Charging Body Part 338 006...

Page 159: ...ILLUSTRATED PARTS LIST IPL Feb 25 11 9105 11 1 11 Introduction 3 Numerical Parts List 7 Detailed Parts List 11 Image List 23...

Page 160: ...Feb 25 11 11 2 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 161: ...part number but different quantities per assembly will be assigned a suffix as a variant of the original part number e g 10 and 10A 3 PART NUMBERING Revere Supply Co Inc part number 4 ILLUSTRATIONS A...

Page 162: ...primary codes which other items will reference If an item is applicable to all units the EFF CODE column is left blank Example Item 10 is used in Assembly 1B as indicated by the listing of effectivity...

Page 163: ...quired per assembly or per sub assembly as required 9 IMAGE NUMBER Certain illustrated parts are assigned image numbers which correspond to component photos in the Image List at the end of this sectio...

Page 164: ...Feb 25 11 11 6 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 165: ...an alpha numeric list of all part numbers included in the Detailed Parts List Each part number is followed by the applicable FIG ITEM number When a part number is referenced in more than one Figure b...

Page 166: ...5 002 1 40 1 326 006 3 30 1 326 033 1 30 1 327 061 3 20 1 41009 101 2 10 1 41013 103 2 20 1 41017 101 2 30 1 41027 101 1 110 1 41029 101 2 40 1 41047 1 3 40 1 41065 101 1 120 1 41083 101 2 50 1 41083...

Page 167: ...1 41115 13 4 130 1 41115 14 4 140 1 41115 15 4 150 1 41115 16 4 160 1 41115 17 4 170 1 41115 18 4 180 1 41115 19 4 190 1 41115 20 4 200 1 41115 101 3 10 4 1 1 RF 41154 101 1 220 1 41159 101 1 250 1 41...

Page 168: ...Feb 25 11 11 10 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 169: ...equivalent substitutes are to be used for listed items without the prior written consent of Revere Supply Co Inc Revere Supply Co Inc will not accept responsibility for any equipment malfunction wher...

Page 170: ...FIGURE 1 LIFE RAFT ASSEMBLY Feb 25 11 11 12 9105...

Page 171: ...CDEF 1 20 41114 105 Cylinder Valve Assy Aero Compact 2 See Fig 3 A 1 20A 41114 107 Cylinder Valve Assy Aero Compact 4 See Fig 3 BCDEF 1 30 326 033 Topping Off Valve 1 1 40 325 002 Fixed Inlet Check 5...

Page 172: ...1 10 190 41186 1 Owner s Manual 1 200 301 028 Key Ring BCDEF 4 11 210 41169 101 Canopy Buckle Strap BCDEF 2 12 220 41154 101 Canopy Assembly CC4 C 1 230 41159 101 Canopy Arch Assembly CC4 C 1 240 412...

Page 173: ...Feb 25 11 9105 11 15 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 174: ...FIGURE 2 HULL ASSEMBLY Feb 25 11 11 16 9105...

Page 175: ...1 Hull Assy Aero Compact 2 A RF 1A 41094 101 Hull Assy Aero Compact 4 B RF 10 41009 101 Knife Pocket 1 20 41013 103 Lifeline Graspline Loop Patch 8 30 41017 101 Light Holder 1 40 41029 101 Battery Hol...

Page 176: ...FIGURE 3 CYLINDER VALVE ASSEMBLY Feb 25 11 11 18 9105...

Page 177: ...ssy CO2 Aero Compact 2 A RF 1A 41114 107 Cylinder Valve Assy CO2 Aero Compact 4 B RF 10 41115 101 Inflation Valve Model 41115 See Figure 4 for breakdown 1 14 20 327 061 Cylinder DOT3AL1800 61cu in AB...

Page 178: ...FIGURE 4 INFLATION VALVE ASSEMBLY M41115 Feb 25 11 11 20 9105...

Page 179: ...ing 1 70 41115 7 Washer Sealing 1 80 41115 8 Washer Seal 1 90 41115 9 O Ring 2 010 1 100 41115 10 Safety Disk 1800 PSI Service 1 110 41115 11 Safety Disk Retainer 1 120 41115 12 Piston Spring 1 130 41...

Page 180: ...Feb 25 11 11 22 9105 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 181: ...f Valve Part 326 033 FIG ITEM QTY 1 30 1 ITEM 2 Fixed Inlet Check 5 Female Part 325 002 FIG ITEM QTY 1 40 1 ITEM 3 Pressure Release Valve Medium Flow Part 324 003 FIG ITEM QTY 1 50 1 ITEM 4 Painterlin...

Page 182: ...5 PFD Light Part 319 001 FIG ITEM QTY 1 90 1 ITEM 6 Knife Low Profile Part 41193 101 FIG ITEM QTY 1 100 1 ITEM 7 Sea Anchor Part 41027 101 FIG ITEM QTY 1 110 1 ITEM 8 Bailing Bucket Assembly Part 4106...

Page 183: ...Assembly with Adapter Part 301 001 FIG ITEM QTY 1 170 1 ITEM 10 Valve Cover AC2 AC4 Part 41206 101 FIG ITEM QTY 1 180 1 ITEM 11 Key Ring Part 301 028 FIG ITEM QTY 1 200 4 ITEM 12 Canopy Buckle Strap...

Page 184: ...7 101 FIG ITEM QTY 1 240 1 ITEM 14 Inflation Valve Model 41115 Part 41115 101 FIG ITEM QTY 3 10A 4 1 1 RF ITEM 15 Cord Nylon 1 16 Black Part 313 004 Sold per yard min 10yrds For use with internal stra...

Page 185: ...tificate A 3 page version of the certificate is provided to every service station Completion of this form is required at every service Copies of the form will then be sent to the appropriate group as...

Page 186: ...Feb 25 11 9105 A 2 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 187: ...al Upper Tube On Off Lower Tube On Off Floor EQUIPMENT ITEMS Item Checked Replaced Item Checked Replaced Instruction hand book Survival manual Bailer Hand Foot pump Flashlight spare bulbs Paddles Sea...

Page 188: ......

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