REUTER EP-01-017 Operating Instructions Manual Download Page 1

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SuperCleanox Operating instructions

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of 62

Operating instructions

SuperCleanox IV+

EP-01-021

SuperCleanox VI

EP-01-017

SuperCleanox VI HD

EP-01-017-HD

Electrochemical cleaning, polishing, marking

2017-01-16

Rev.0

REUTER GmbH & Co. KG
Schimmelbuschstr. 9e
40699 Erkrath, Germany
Tel.: +49(0)211-73060-430
Fax: +49(0)211-73060-477
[email protected]

www.oreuter.de

Summary of Contents for EP-01-017

Page 1: ...rCleanox IV EP 01 021 SuperCleanox VI EP 01 017 SuperCleanox VI HD EP 01 017 HD Electrochemical cleaning polishing marking 2017 01 16 Rev 0 REUTER GmbH Co KG Schimmelbuschstr 9e 40699 Erkrath Germany...

Page 2: ...arting work check 12 2 4 Potential misuses 12 2 5 Residual risks 12 3 Demands on personnel and operators 13 3 1 Users 13 3 2 Operator 13 4 Warranty and liability 13 4 1 Material defects 14 5 Technical...

Page 3: ...e high current plug and remove 35 15 4 Connecting the marking cleaning stamp 35 15 4 1 Changing the marking felt 36 16 Working with the SuperCleanox 37 16 1 Cleaning polishing with the carbon fibre br...

Page 4: ...spare and wear parts 57 23 Optional accessories 58 23 1 Teflon sliding sheath 58 23 2 Assembly 58 23 3 2 and 4 fold brush 58 23 4 Extension 59 23 5 Knee piece 59 23 6 Adapter brush 60 23 7 Surface cl...

Page 5: ...identified and described accordingly 1 2 Target group for these operating instructions These operating instructions are intended for those operating and using the SuperCleanox Familiarise yourself tho...

Page 6: ...ectrical currents Pollutants Gases Electrolytes Read our safety data sheets concerning the electrolytes used by us Observe the danger warnings Note the following UVV regulations and information DGUV 1...

Page 7: ...ntified by a white circular area with a red border and a symbol at the centre which indicates a specific prohibition Mandatory signs Indicate mandatory use of protective equipment Mandatory signs are...

Page 8: ...tion warning of caustic chemicals 2 1 4 Prohibition signs Prohibition for persons with cardiac pacemakers 2 1 5 Mandatory signs Use eye protection Use protective gloves Disconnect power supply before...

Page 9: ...k the functioning of all safety devices If you get electrolyte fluid in your eyes rinse your eyes immediately with plenty of water See an eye specialist immediately Secure hot workpieces against unaut...

Page 10: ...leaning electrode or handle on the workpiece or work surface in such a way that the electrode or the felt carbon fibre brush is in contact with the metal surface In this case current is still flowing...

Page 11: ...h can cause damage or even danger In the event of an accident immediately disconnect the SuperCleanox from the mains Always pull out the plug when carrying out maintenance work Only operate the SuperC...

Page 12: ...hemicals that are not approved by Reuter GmbH can lead to health problems adversely affect the work results Use of unsuitable electrolytes for a particular application Example The use of cleaning elec...

Page 13: ...el or unauthorized persons may not use the SuperCleanox 4 Warranty and liability Warranty and liability claims for injury and damage to property are excluded if they result from one or more of the fol...

Page 14: ...ater Distilled water contains no minerals and is therefore very soft It is obtained by distillation Demineralised water Demineralised water is obtained by filtration It contains hardly any minerals an...

Page 15: ...hardness The mineral content of the water determines the degree of hardness The higher the concentration of certain minerals in the water the higher the degree of hardness The hardness grade is measur...

Page 16: ...ully from the pallet To do this only use suitable lifting equipment with safe sling attachment aids Open the Euro plastic box carefully Safety information The strapping is under high mechanical tensio...

Page 17: ...this information 7 Scope of delivery of the SuperCleanox appliance set Check that the appliance set is complete when unpacking the delivery Report missing or damaged parts immediately 7 1 Delivery li...

Page 18: ...with 90 carbon electrode 1 EP 02 033 Cleaning handle with 60 carbon electrode 1 EP 02 018 Cleaning and polishing felts made of Kevlar yellow 5 90 carbon electrode for marking 1 EP 03 001 1 Marking fe...

Page 19: ...Page 19 of 62 Gloves 1 EP 06 004 11 Safety goggles 1 EP 06 003 Apron 1 EP 06 005 Euro plastic box 600x400x320mm 1 EP 07 019 Wide mouth container 1x 500 ml EP 07 100 spray bottle for water 1 EP 07 002...

Page 20: ...nditions 9 1 Safety The SuperCleanox and accessories may only be installed and operated in a location which fulfils the installation requirements All electrical connections must comply with current sa...

Page 21: ...trades and industry Power output 2 500 VA up to 80A continuous current 100 duty cycle or 200A pulse current Three performance levels for both cleaning and polishing solve almost every cleaning problem...

Page 22: ...ns Table 3 Applications SuperCleanox Cleaning Polishing Cleaning Polishing Marking dark light Tools Super CleanoxVI HD Power output 3 450VA SuperCleanox VI Power output 2 500VA SuperCleanox IV Power o...

Page 23: ...for polishing and light marking are located to the left of the selector Safety information Set the selector to level 0 No function before turning on the appliance 1 Appliance main switch ON OFF Light...

Page 24: ...ease pay careful attention to the position of the selector Selector position I Cleaning polishing with brush Marking light dark Selector position II Strong cleaning Strong polishing with brush Selecto...

Page 25: ...e SuperCleanox is equipped with high current combo jacks red black for safely transmitting the cleaning current These accommodate High current plug black with 10 16mm cable only for cleaning and polis...

Page 26: ...k Tool connections are always black The Teflon handle consists of the following components Teflon handle body 1 Electrical insulation Thermal insulation Electrical insulation 1 2 O ring 1 3 Prevents e...

Page 27: ...components 1 5 million individual carbon fibres 1 The light arcs important for the cleaning process form on the ends of these fibres Connection piece with internal thread 3 Fixing the brush on Teflon...

Page 28: ...contact on the brush thread Clean the thread Tighten the thread Tip for tightening and loosening tight screw joints Insert the two pins supplied through the cross holes in the lower part of the handl...

Page 29: ...mp For marking use red marking handle 1 90 carbon electrode 2 white felt 4 Note From now on the assembled combination of felt carbon electrode O ring and handle will be referred to as marking stamp 14...

Page 30: ...ice list Item No EP 02 002 Tip Do not use the carbon electrode for cleaning or polishing sharp edged components or complex contours For this work use the brush only 14 9 Surface cleaner optional for S...

Page 31: ...mage to the surface of the material Short circuits present no danger to the user or the appliance due to an integrated thermal fuse which triggers in the event of overcurrents as a precaution Felts ma...

Page 32: ...screw the cap of the electrolyte container and carefully make 2 holes in the aluminium seal if present Fill the wide mouth container up to the first lower mark with electrolyte This corresponds to a f...

Page 33: ...until opened Our 1 5 litre container 5 litre bottle with handle 30 litre canister are approved according to the German Federal Institute for Materials Research and Testing BAM and the UN as packaging...

Page 34: ...is equipped for single phase connection to 230V 50Hz earthed sockets and provided with a standard safety plug SuperCleanox appliances with special voltages are available as an option and are delivered...

Page 35: ...ck high current jack The following procedure applies for red and black high current plugs Push the high current plug into the high current combo jack until you feel a distinct clicking Check the corre...

Page 36: ...and plug type for the different work steps 1 5mm for marking and polishing with a carbon electrode 10 16mm for cleaning and polishing with a brush 15 4 1 Changing the marking felt First remove the O...

Page 37: ...in temperature on the surface of the workpiece starts the chemical cleaning process Important for good results precise matching of electrolytes voltage types amperage correct selection of electrode ma...

Page 38: ...on off in quick succession may damage the electronics in the appliance Wait at least 30 seconds after switching off before switching the appliance on again 3 SuperCleanox VI HD Select operating positi...

Page 39: ...can increase the cleaning effect on heavily oxidized welds by using our SuperCleaners or Polishers 6 Dip the carbon fibre brush into the wide mouth container at regular intervals Move the carbon fibr...

Page 40: ...s are equipped with an inrush current limiting device which prevents the circuit breaker triggering too quickly Switching on off in quick succession may damage the electronics in the appliance Wait at...

Page 41: ...extraction systems For more information see the tips for cleaning and polishing Table5 Workflow polishing 16 3 Workflow polishing with carbon fibre brush Workflow polishing 1 Polish the surface after...

Page 42: ...n corrosion sensitive surfaces For more information see the tips for cleaning and polishing Table 6 Workflow polishing 16 3 1 Workflow strong polishing with carbon fibre brush Workflow strong cleaning...

Page 43: ...nly apply strong polishing for a short time Then switch immediately back to operating position I and continue to work normally Never use operating position III when working with carbon fibre brushes C...

Page 44: ...with the mains switch repeatedly in quick succession These appliances are equipped with an inrush current limiting device which prevents the circuit breaker triggering too quickly Switching on off in...

Page 45: ...phase You can increase the cleaning effect on heavily oxidized welds by using our SUPERCLEANERS or POLISHERS 6 Dip the carbon electrode into the wide mouth container at regular intervals Move the carb...

Page 46: ...iance Wait at least 30 seconds after switching off before switching the appliance on again 4 SuperCleanox VI HD Polishing with carbon electrode not possible SuperCleanox VI Select operating position I...

Page 47: ...remain on either side of the weld in the HAZ heat affected zone Dull spots are caused by the welding process and are process related They cannot be eliminated through more intensive cleaning You can...

Page 48: ...lectrode and the workpiece can reach temperatures of up to 200 C Allow the electrode to cool for several seconds in the electrolyte Stir several times Safety information Avoid high workpiece temperatu...

Page 49: ...n contrast to dark marking material is removed from the surface during this process in places where there are micro perforations in the templates Light marking is preferably used on aluminium material...

Page 50: ...starting work wet the templates with water or marking electrolyte The templates then adhere to the workpiece better and do not slip so easily 4 Switch on the appliance The mains switch lights up 5 Sup...

Page 51: ...the workpiece surface next to the template will be darkened 9 When marking labelling smaller surfaces work as follows Press the whole surface of the marking stamp vertically and evenly onto the templ...

Page 52: ...perating position II Marking light The green LED lights up SuperCleanox VI Select operating position I Marking light The green LED lights up SuperCleanox IV Select operating position I Marking light T...

Page 53: ...between labelling processes as well Reduce the marking labelling duration if the label appears rusty Make sure that the template does not heat up excessively Otherwise there is a danger of premature w...

Page 54: ...I Polished workpiece surface is matte again surface temperature too high do not polish too long in one place use more electrolyte more often cool occasionally with water Felts carbon fibre brushes wea...

Page 55: ...pliance with a slightly damp cloth Neutralise the diluted electrolyte residues Clean your workplace thoroughly with plenty of water Electrolyte residues can cause chemical burns to the skin or clothin...

Page 56: ...appliance must be disconnected from the mains unplug Dust deposits must be removed with a vacuum cleaner Wipe the components with a dry cloth Use only degreasing agents that are suitable for electric...

Page 57: ...eater than 5 21 2 Disposal of electronic waste Old appliances and batteries must not be treated as normal household waste At the end of its service life this appliance as well as all components must b...

Page 58: ...sheath 3 slightly Slide the massive Teflon sheath 3 over the brush Then tighten the union nut 2 slightly In this way you can move the massive Teflon sleeve 3 with your thumb while you work without hav...

Page 59: ...nd more concentrated light arcs are formed Adjust the subsequent brushes so that the fibres protrude 2 3mm further out each time The fibres of the last brush should protrude approx 15 20mm The fibre e...

Page 60: ...and passivate large area workpieces such as tanks silos containers The surface cleaner set consists of Rectangular bucket Cleaning pad Handle length adjustable Attach the cleaning pad to the handle Th...

Page 61: ...cable USB cable EP 05 202 PT E550WVP Professional labelling machine for industrial application print resolution 180 dpi band width 18 24 mm WLAN incl Li Ion battery mains cable USB cable carrying cas...

Page 62: ...he version of the appliance marketed by us conforms in design and type to the requirements of the following directives EC Low Voltage Directive 2006 95 EC Applied standards EN 61558 1 VDE 0570 In the...

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