background image

 

 

 

 

9.1

 

"Error clean" message on the on-board display .............................................................................. 42

 

9.2

 

White light source OFF 

– device is not functional ........................................................................... 42

 

10

 

Cleaning and maintenance ................................................................................................................. 43

 

11

 

Checking the white light source ........................................................................................................ 44

 

12

 

Calibration ............................................................................................................................................ 46

 

12.1

 

Setup Kalibration ............................................................................................................................. 46

 

12.2

 

Disable calibration function for Standalone mode ........................................................................... 47

 

12.3

 

Calibration using reference glass (filter lens) in standalone mode .................................................. 48

 

12.4

 

Calibration against Reference Sample(s) using standalone mode ................................................. 48

 

12.5

 

User defined calibration value ......................................................................................................... 50

 

13

 

Repairs ................................................................................................................................................. 51

 

13.1

 

Returning for repair and maintenance ............................................................................................. 51

 

14

 

Accessories ......................................................................................................................................... 52

 

15

 

Disposal ................................................................................................................................................ 53

 

16

 

Index ..................................................................................................................................................... 55

 

 

 

Summary of Contents for DustMon RD 100

Page 1: ...Retsch GmbH 42781 Haan Retsch Allee 1 5 Germany 08 07 2020 Version 0001 Manual Dust Analyser DustMon RD 100 Translation...

Page 2: ...2 Copyright Copyright by Retsch GmbH Retsch Allee 1 5 42781 Haan Germany...

Page 3: ...Transport 20 4 4 Temperature Fluctuations and Condensation 20 4 5 Conditions for the Installation Site 21 4 6 Electrical Connection 22 5 First Commissioning 23 5 1 Instrument Assembly 23 5 1 1 Sample...

Page 4: ...alibration 46 12 1 Setup Kalibration 46 12 2 Disable calibration function for Standalone mode 47 12 3 Calibration using reference glass filter lens in standalone mode 48 12 4 Calibration against Refer...

Page 5: ...Notes on the manual 5...

Page 6: ...manual has been prepared in accordance with the Machinery Directive 2006 42 EC 1 1 Disclaimer This manual has been prepared with great care We reserve the right to make technical changes We assume no...

Page 7: ...is disregarded There is an increased risk of a serious accident or of a possibly fatal personal injury The signal word WARNING is additionally used in the running text or in instructions CAUTION C1 0...

Page 8: ...s intended and with knowledge of this technical documentation 2 1 Intended use of the device As a laboratory device the DustMon RD 100 may only be used for sample preparation and not as a production m...

Page 9: ...PE Ensure that the following conditions have been met Staff have read and understood this Manual and in particular the chapter on Safety Staff are aware and take note of the relevant accident preventi...

Page 10: ...authorised representative or by qualified service technicians In case of repair please inform the Retsch GmbH representative in your country your supplier or Retsch GmbH directly Service address 2 5...

Page 11: ...ce against condensation if large fluctuations in temperature are to be expected e g during air transport Do not knock shake or throw the device during transport and installation Comply with conditions...

Page 12: ...I have read and taken note of the contents of all chapters in this manual as well as all safety instructions and warnings User Surname first name block letters Position in the company Place date and...

Page 13: ...play also shows the results at the end of the measurement When connected to a PC the results can be saved and printed out The DustMon RD 100 comprises the following components Sample holder Tube Sampl...

Page 14: ...isers powdered foods grain processing and storage Specifications Mains connection 100 240 VAC 50 60 Hz external 12 V DC power supply unit Protection rating IP 20 Electromagnetic compatibility EMC EMC...

Page 15: ...340 mm height of tube 560 mm Weight net 5 kg Conformity CE 3 2 Views of the device Fig 2 Front view of the DustMon RD 100 Components Function 1 Sample container For filling the sample 2 Sample flap wi...

Page 16: ...Fig 3 View of the connector panel Components 1 On Off switch 2 Mini USB PC connection 3 Opening for cleaning with compressed air 4 Power supply unit connection 12 V DC Fig 4 View of detaching the tube...

Page 17: ...lectric shock The housing may only be opened by trained personnel Pull out the power plug prior to servicing Type plate Information Performance and connection data for the device 3 4 Type Plate Descri...

Page 18: ...0 Supply frequency 11 Power 12 Current 13 Number of fuses 14 Fuse type and fuse rating Please always specify the device name 1 or the article number 3 as well as the serial number 4 for the device if...

Page 19: ...ry Components 1 DustMon RD 100 housing and electronics 2 Sample collection receptacle 3 DustMon RD 100 tube 4 Power supply unit 5 White light inspection glass 6 USB cable to connect DustMon RD 100 to...

Page 20: ...evice gently during transport NOTICE N4 0014 Complaints Incomplete delivery or transport damage The forwarding agent and Retsch GmbH must be notified immediately in the event of transport damage It is...

Page 21: ...N7 0021 Ambient temperature Temperatures outside the permitted range Electronic and mechanical components may be damaged The performance data alter to an unknown extent Do not exceed or fall below the...

Page 22: ...trical connection Failure to observe the values on the type plate Electronic and mechanical components may be damaged Connect the device only to a mains supply matching the values on the type plate WA...

Page 23: ...the type plate Electronic and mechanical components may be damaged Connect the device only to a mains supply matching the values on the type plate tand hat The DustMon RD 100 must be connected to the...

Page 24: ...is important that this tube remains vertically level during operation Use of a simple bubble level along the tube during set up can determine if the designated work space is adequate Abb 7 Uncouple t...

Page 25: ...r operate the device with damaged power cable or plug CAUTION C5 0005 Risk of injury Potentially explosive atmosphere The device is not suitable for use in potentially explosive atmospheres Operating...

Page 26: ...al falls into the collecting box and the measurement begins After 30 seconds the measurement has finished and results are displayed 7 1 Measurement Considerations The standard amount of sample should...

Page 27: ...chamber Dust rises and falls again Light obscuration measurements are taken and data displayed as the information accumulates Decisions to make based upon pre measurement o Initially there is a sharp...

Page 28: ...rnal control unit 28 7 2 DustMon RD 100 display during the measurement You can follow the progress of the measurement on the display of the DustMon RD 100 Fig 11 Countdown before the measurement Fig 1...

Page 29: ...Result of the measurement after 30 seconds Pressing the button once changes the D Index DustIndex in the top row to D Area DustArea When pressed twice the result for Area M DustArea maximum value meas...

Page 30: ...or installation Software installation 1 Create a folder on your PC and copy DustMonL exe the licence file lic and the Language txt to this folder 2 Using the USB cable connect the measurement system a...

Page 31: ...ade in the Sample ID field refer also to Point 8 Example File name TEST MEASUREMENT Sample ID comment for 1st measurement Sample A Sample ID comment for 1st measurement Sample B Sample ID comment for...

Page 32: ...and then Login in the menu bar Fig 18 Software login 2 The Password dialog window opens Enter the password here and confirm by clicking OK Fig 19 Password entry 3 Select System in the menu bar again...

Page 33: ...me can be adjusted to suit requirements applications and increased to a maximum 999 seconds For this the PC must be connected to the DustMon RD 100 and the DustMon RD 100 must be switched on If you ha...

Page 34: ...the end user or the company 9 Language The language can be selected using the dropdown menu further languages can be entered by the user If desired it is possible to change the logo that appears on t...

Page 35: ...opens and closes audibly The sample falls into the collecting box and the dust measurement begins When the measurement begins the values are plotted and shown on the monitor in real time After 30 seco...

Page 36: ...if no adjustment has been made 13 Value 1 to 10 To be individually set see the System settings before the first measurement chapter If selected the values dust value after x seconds are specified All...

Page 37: ...nts the DustMon RD 100 software offers the option of superimposing data from up to ten measurements Proceed as follows Click Load 1 and select the results keep the CTRL button pressed left click selec...

Page 38: ...ig 31 Changing the graph presentation Select the relevant row of results by clicking on them 1 A right click opens a command screen 2 Now select the desired function Load The Load function is not avai...

Page 39: ...n average Clicking on the button 1 average displays both an additional curve in the graph and another row of data 2 in the table Fig 33 Displaying the average The average is also shown in the graph bu...

Page 40: ...ample be imported to Excel for further evaluation The data will not be imported correctly if the Windows operating system is running in German because the decimal and thousands separators in Germany d...

Page 41: ...using PC control unit software installation 41 Remove the tick on the Use system separators option 3 Enter a dot in the Decimal separator 4 Enter a comma in the Thousands separator 5 Confirm changes b...

Page 42: ...isite turn the DustMon RD 100 on Remove the sample box The light source is situated inside on the right hand side Generally you should be able to see whether the light source is on but you can also ho...

Page 43: ...ean the tube after every measurement The DustMon RD 100 should be cleaned at least once a day depending on use Press the button right down to release the tube locking system The tube can now be remove...

Page 44: ...k on the left Pull the sample collection receptacle up to the front edge of the DustMon RD 100 Start the measurement and wait for the zero measurement As soon as the Zero measurement AutoZero has take...

Page 45: ...ight source 45 3 lens test glass test results The increase at the start of measurements results from inserting the sample collection receptacle Fig 41 3 lens test results Fig 42 Print view of the 3 le...

Page 46: ...g the Terminal mode of the software Description of Settings LED_low_cal_ref Standard 1 Reference Dustindex value LED_high_cal_ref Standard 2 Reference Dustindex value 2 point calibration mode LED_cal_...

Page 47: ...mode 1 Linear calibration using one standard After this is set up correctly you may proceed to the actual calibration steps in either standalone mode or while connected to the software 12 2 Disable ca...

Page 48: ...ation is finished the calibration factor will be visible on the display Keys to depress simultaneously 10 Ref glass calibration 50 Ref glass calibration User defined calibration value Table 1 Keyboard...

Page 49: ...tion if 2 point calibration was selected otherwise skip to step 4 a Verify drawer is empty and installed b Load 80mL of Dust Standard B c Press R d Once run is complete repeat steps A through C until...

Page 50: ...3 and the calibration factor 1 02444 To change the userdefined calibration value when in terminal mode issue the command calibration xx x Example calibration 50 7 Insert box without calibration device...

Page 51: ...essories approved by Retsch GmbH 13 1 Returning for repair and maintenance Fig 44 Return form The acceptance of devices and accessories of the Retsch GmbH for repair maintenance or calibration can onl...

Page 52: ...and the corresponding manuals can be found directly on the Retsch GmbH website https www retsch com under Downloads for the device Accessories include the following Collection receptacle Art No 22 06...

Page 53: ...the business to business area to which this product is classified may no longer be disposed of with municipal or household waste To document this the devices are provided with the disposal label Fig...

Page 54: ...Disposal 54...

Page 55: ...1 Detaching the tube 16 Device name 17 Disable calibration function for Standalone mode 47 Disclaimer 6 Disconnection from the mains 21 Display 26 Display during the measurement 28 Display of multiple...

Page 56: ...on filter 44 Sample container 15 Sample flap with tube 15 Sample ID 36 Scaling 36 Scope of delivery 19 Select 32 Serial number 17 Service address 10 Set Calibration Values 47 Setup Adjustment Factor 3...

Page 57: ...White light inspection glass 19 White light source OFF 42 Y Year of manufacture 17 Z Zero measurement 28...

Page 58: ......

Page 59: ...Copyright Copyright by Retsch GmbH Retsch Allee 1 5 42781 Haan Germany...

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