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Service Manual

www.respironics.com

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Summary of Contents for bilichek

Page 1: ...Service Manual www respironics com ...

Page 2: ...vice Manual 2 1014988 This BiliChek system is the subject of U S Patent US patent 5 353 790 5 792 049 5 860 421 5 924 981 6 002 482 6 045 502 6 192 734 and patents pending BiliChek is a trademark of Respironics Inc ...

Page 3: ...nsequential damages which may be claimed to arise from any sale or use of this product Some states do not allow the exclusion or limitation of incidental or consequential dames so the above limitation or exclusion may not apply to you This warranty is given in lieu of all other express warranties In addition any implied warranty including any warranty of merchantability or fitness for the particul...

Page 4: ...11 2 Troubleshooting Flow Chart 20 11 3 Drawings and Schematics 22 11 3 1 Battery Pack Electrical Schematic 22 11 3 2 Charger Base Exploded View Drawing 23 11 3 3 Charger Base PCB Schematic 24 11 3 4 Charger Base PCB Component Layout 28 11 4 HHU Error Code List 29 12 0 Routine Operator Cleaning 33 13 0 Maintenance and Repair Replacement 33 13 1 HHU Measurement Bulb Replacement 33 13 2 Charger Base...

Page 5: ... Battery Recycle Corporation Symbol for Use By Symbol for Do Not Throw in Trash Symbol for Batch Code Symbol for Nickel Cadmium Battery Symbol for Recycle Symbol for Indoor Use Symbol for Serial Number Symbol for Class B Symbol for Catalog Number Symbol for Date of Manufacture Mfd Symbol for Storage Conditions Denotes this system is ETL Listed and conforms to ANSI UL STD 2601 Certified to CAN CSA ...

Page 6: ...t it is re emitted from the skin it is reflected Photons with longer wavelengths in the red region of the spectrum are scattered less than photons with shorter wavelengths in the blue region of the spectrum This phenomenon is called wavelength dependent scattering and explains why the skin appears red when you shine a bright light through it It is also one of the reasons why the optical properties...

Page 7: ...onitor bilirubinemia in meonates Each of these components have also been considered in the development of the algorithm by which the BiliChek Non Invasive BilirubinAnalyzer computes the bilirubin measurement By measuring the intensity of the reflected light at more than 100 individual wavelength bands across the visible spectrum a spectral analysis can be performed By normalizing against a referen...

Page 8: ...e device are on different breaker or fuse circuits Do not puncture or incinerate the battery pack or dispose of in a landfill Batteries should be disposed of properly according to local guidelines Do not use outdoors or place in direct sunlight The charger base unit battery charger should be plugged into a properly grounded outlet Do not operate with damaged plug or cord Cautions The BiliCal Indiv...

Page 9: ...otherapy Protective Patch B800 12 1 User Instruction Manual B800 19 1 BiliChek Manual International 1 B800 23 1 BiliChek Manual International 2 B800 24 5 0 Description of the BiliChek System The BiliChek System REF B809 or B801 consists of a hand held unit REF B800 13 and the following items 10 BiliCal BiliChek Disposable Calibration Tip Reorder Number B800 10 2 40 C 40 C 40 C 60 C 60 C 60 C Paten...

Page 10: ...mum Charger Base Dimensions Height 7 6cm Depth 12 1cm Width 12 4cm Weight 264g Light Bulb Type Tungsten Bulb Life Minimum measurements Power Supply Domestic Input 120V 60Hz Output 12 VDC 0 75 Amp International Input 100 240 VAC 10 47 63 Hz Output 12 VDC 2 75 Amp Environmental Conditions for Use BiliChek System and BiliCal Individual Calibration Tip may be stored at 40 C to 60 C 40 F to 140 F with ...

Page 11: ... a clean surface for each patient measurement 4 Display window The display window shows the bilirubin measurement time and date audio and battery icons Measurement Status Indicator MSI as well as other system and error messages Charger Base The charge base contains two wells A and B which recharge the battery pack in the BiliChek HHU and a spare battery pack respectively The two small lights on th...

Page 12: ...nsure battery pack is properly seated in well check power connections Try another battery if BSI is still off If BSI is still off with second battery the Charger base itself has malfunctioned and requires service Battery pack is ready for use Continue charging until BSI color is green Continue discharging and recharging until BSI color is green NOTE BSI will become steady amber when deep discharge...

Page 13: ...roxi mately 1 second each to indicate proper operation To install the battery pack insert the bottom of the battery pack into the bottom of the BiliChek hand held unit and then rotate battery and snap it into place To remove the battery pack press the release latch at the top of the battery pack and rotate it out of the BiliChek hand held unit Before the initial use both battery packs should be fu...

Page 14: ...pack Ensure that the battery pack is fully in place and latched If EOO is displayed see Section 11 0 of this manual Press and release either F1 or F2 The unit will turn on and boot up the system During this boot up the software checks the main software activates the measurement light bulb Measurement Status Indicator and all LCD indicators The current software revision and current configuration ar...

Page 15: ...cept your choice and advance to the next function Setting the measurement units The display will read SET and either mg dL or µmol L will be displayed NOTE The default value is mg dL Press F2 to toggle between values and F1 to accept your choice and advance to the next function Automatic power off time interval To conserve battery power the unit has an automatic time out feature which turns the un...

Page 16: ...rmats and F1 to accept and to advance to setting the date Setting the date Depending on the format selected the current month or day digit will flash Press F2 to scroll through the choices Press F1 to accept and the next digit will begin flashing Press F2 to scroll through the choices Press F1 to accept and the first year digit will begin flashing Press F2 to scroll through the digits Press F1 to ...

Page 17: ...easurement Status Indicator MSI will change from amber to green when proper pressure is applied Do not continue to increase pressure this will result in an E04 error message The display will read 005 and will stop blinking when proper pressure has been applied The measure ment should take less than 2 seconds At the end of the measurement a beep will sound if audio is on and the display will change...

Page 18: ...tip repeat calibration and retry the measurement If the error is still present the HHU has malfunctioned and requires service Call Respironics or your distributor E03 BiliCal Individual Calibration Tip removed Press and release F1 and F2 at the same time between calibration and measurement scan Remove the BiliCal Individual Calibration Tip Replace with a new tip and recalibrate E04 Too much moveme...

Page 19: ...y p a c k i n t h e c harger bas e in the right hand well Well B Does the right hand BSI light glow No P l ac e a bat t er y pack in the HHU and place the HHU i n t h e c h a r g e r b a s e l e f t h a n d well Well A Does the left hand BSI light glow Yes Observe th e color of indicator Amber charging Green Fully charged Red Defective Battery pack See page 12 for amplification Charger Base Remove...

Page 20: ...tom of the charger base is in the left position charge only If the BSI is blinking amber the charger is in the deep discharge recharge mode and the battery pack is discharging The BSI will glow steady amber when the battery pack is charging and green when the battery pack is fully charged 2 Ensure that all contacts on both the battery pack and the charger base are clean not bent over or broken off...

Page 21: ...rom a fully charged battery Pin 1 to Pin 4 7 0 VDC depending on polarity of leads Pin 5 to Pin 7 7 0 VDC depending on polarity of leads Pin 5 to Pin 6 7 0 VDC depending on polarity of leads Pin 6 to Pin 7 0 0 VDC NOTE The battery packs have three 3 contacts on one end and four 4 contacts on the other end Holding the battery pack with the contacts towards you the contacts are numbered from left to ...

Page 22: ...anual 22 1014988 11 3 2 Charger Base Exploded Views Charger Base Assembly REF B800 21 12V BiliChek C ETL LISTED 9800845 CONFORMS TO ANSI UL 2601 CERTIFIED TO CAN CSA C22 2 NO 601 1 Rx ONLY 100 250V 50 60 Hz 75 2 75 A SN ...

Page 23: ...BiliChek Service Manual 23 1014988 11 3 3 Charger Base PCB Schematic ...

Page 24: ...INITIAL WAS SPECTRX 1001062 6 2 03 C HALLWIRTH EDMS EDMS RESPIRONICS NOTES 1 INDICATES ITEMS NOT INSTALLED R16 2 05K R36 10K C14 1uF Y1 4Mhz C2 1uF C9 18pF D12 MMSZ5237BT1 D7 P6SMB15AT3 R17 1 05K R42 10K A1 TPS7350 IN1 3 IN2 4 EN 2 GND 1 RST 8 OUT1 5 OUT2 6 SENSE 7 C18 1uF C17 1uF J2 1 2 3 4 5 6 7 8 9 10 R43 10M R41 10K R37 10K C4 1uF R51 10K C3 10uF R53 9 53K R35 10K C1 10uF R40 10K R49 68 R50 10...

Page 25: ... D4 P6SMB15AT3 R23 10K R4A 62 R25 10K D10 MMBD914LT1 PP3 1 1 PP1 POGO PINS 1 1 R46 6 19K J6 1 2 3 R55 1K A4 ICS1702 OPRF 17 SEL0 7 SEL1 10 AUX0 14 AUX1 15 DTSEL 13 RC 12 MRN 11 CHG 1 DCHG 2 VIN 18 THERM 16 PFN 3 MMN 4 CMN 5 OTN 6 VSS 8 AVSS 9 VDD 20 R22 10K R4B 62 R19 100K D1 MRA4003 D3 P6SMB6 8AT3 R15 16K SW1 1 2 4 3 C12 1uF R3 6 8 A2 LM317 ADJ 1 VOUT 2 VIN 3 R57 10K R56 10K Q3 IRLML2402 A6B LM39...

Page 26: ...1D 62 Q4 IRLML2402 D2 MRA4003 R29 10K R33 1K R8 10K D6 P6SMB15AT3 A3 LM317 ADJ 1 VOUT 2 VIN 3 PP4 POGO PINS 1 1 R47 C8 100pF R61 10K R11A 62 J5 MOLEX 3 1 2 3 Q5 IRLML5103 R28 10K J9 1 2 PP5 1 1 R59 1K R10 6 8 R62 1M R11B 62 Q6 IRLML2402 A7B LM393A SO 5 6 7 8 4 C16 1uF PP6 1 1 C13 1uF R48 6 19K R30 1M A5 ICS1702 OPRF 17 SEL0 7 SEL1 10 AUX0 14 AUX1 15 DTSEL 13 RC 12 MRN 11 CHG 1 DCHG 2 VIN 18 THERM ...

Page 27: ...BiliChek Service Manual 27 1014988 11 3 4 Charger Base PCB Component Layout ...

Page 28: ... persists install a new measurement light bulb and try calibration several times If the error still persists the HHU requires service 000004 Shape index above threshold Try a fully charged battery pack and a new BiliCal tip If error persists HHU requires service 000008 Peak pixel not found Install a fully charged battery pack and try several calibrations with new BiliCal tips If error persists HHU...

Page 29: ...f error persists HHU requires service Error E03 Disposable Disposable tip removed after calibration and before measurements completed Ensure tip is firmly attached an try another calibration and measurement NOTE This error can also occur if HHU is operated in sunlight or other bright light Cover the IRDA port on the front of the HHU and perform another calibration and another measurement Error E04...

Page 30: ...ning it for service Error E99 Fatal Sub Error Tables Sub Errors Description 0001 System configuration parameters are not valid 0002 Timer could not be allocated 0004 Audio could not be initialized 0008 RTC could not be initialized 0016 Serial port could not be initialized 0032 LCD could not be initialized 0064 Switches could not be initialized 0128 Microspectrometer configuration data is not valid...

Page 31: ...ing voltage below limit 2048 Clinical Error 4096 Internal system error detected during clinical testing 8192 Microspectrometer SN 000000 Firmware version 2 4 3 8 and above Sub Errors Description 0016 Peak pixel range 25 0032 External reference voltage outside of limits 0064 5V analog supply below limit 0128 Programming voltage below limit 0256 Clinical error 0512 Internal system error detected dur...

Page 32: ...d Repair and Replacement 13 1 Hand Held Unit HHU Measurement Light Bulb Replacement If the instrument bulb is not working and error code E01 or E10 refer to the troubleshooting section 11 4 is displayed it is necessary to replace the measurement light bulb A Re placement Bulb Kit RI P N B800 22 is available from Respironics or your local distributor WARNING The BiliChek Non Invasive Bilirubin Anal...

Page 33: ... warranty period if desired the charger base may be repairable however attempts to remove the main PCB can cause permanent damage to the charger To open and inspect repair the charger base the following procedure must be followed To reassemble reverse the procedure Gently remove the 4 clear plastic feet to expose the 4 assembly screws Using a small tipped Philips screwdriver remove the 4 screws Ge...

Page 34: ...spironics Out of warranty replacements can be purchased from Respironics or your local distributor 13 5 Battery Pack Repair Replacement The BiliChek battery pack contains 5 Ni Cd batteries and is a sealed unit Any attempt to open will destroy the pack It is not repairable and will be exchanged at no charge during warranty Out of warranty replacements may be purchased from Respironics or your local...

Page 35: ... be contacted with any questions or for technical support For technical assistance contact Respironics Customer Satisfaction US and Canada Phone 1 800 345 6443 Fax 1 800 886 0245 International Phone 1 724 387 4000 Fax 1 724 387 5012 Visit respironics Home Page on the World Wide Web at www respironics com or e mail service respironics com or clinical respironics com ...

Page 36: ...Reorder B800 25 Revision 1014988 DS 07 14 03 www respironics com ...

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