Renishaw HPGA Installation And User Manual Download Page 4

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Hub and base adjustment .............................................................................17

Conduit installation .......................................................................................17

Installing the TSI 3 (or TSI 3-C) and HSI interface units ...............................18

HPGA rear exit installation using TSI 3 (or TSI 3-C) and HSI interfaces ......20

HPGA side exit installation using TSI 3 (or TSI 3-C) and HSI interfaces ......22

Connecting the TSI 3 (or TSI 3-C) to the machine controller ........................24

Input specification

.........................................................................................25

Output specification

......................................................................................25

Arm control ...................................................................................................26

HSI interface .................................................................................................28

Maintenance

.................................................................................................................29

Probe removal ..............................................................................................29

Cleaning the HPGA arm ...............................................................................29

Calibration

....................................................................................................................30

Calibrating the probe ....................................................................................30

Fault finding

.................................................................................................................31

Parts list

.......................................................................................................................34

Notes

.............................................................................................................................36

Contents

Summary of Contents for HPGA

Page 1: ...Installation and user guide H 5616 8500 04 C HPGA high precision generic arm Original instructions translations of these original instructions are available on request...

Page 2: ...his document may not be copied or reproduced in whole or in part or transferred to any other media or language by any means without the prior written permission of Renishaw plc Renishaw plc Registered...

Page 3: ...ormation to user Canada only 8 TSI 3 TSI 3 C software notices 8 Specification 9 HPGA system options 10 Dimensions 11 HPGA dimensions side exit side view 11 HPGA dimensions rear exit side view 11 HPGA...

Page 4: ...nterfaces 20 HPGA side exit installation using TSI 3 or TSI 3 C and HSI interfaces 22 Connecting the TSI 3 or TSI 3 C to the machine controller 24 Input specification 25 Output specification 25 Arm co...

Page 5: ...reement the equipment and or software are sold subject to the Renishaw Standard Terms and Conditions supplied with such equipment and or software or available on request from your local Renishaw offic...

Page 6: ...e mixed with general household waste upon disposal It is the responsibility of the end user to dispose of this product at a designated collection point for waste electrical and electronic equipment WE...

Page 7: ...nded for exclusive use as part of the HPGA system Any attempts to integrate with other arms or interfaces could result in unexpected behaviour and or product damage Information to the equipment instal...

Page 8: ...6 Before you begin 288 18 1 200436 T 86 21 6180 6416 F 86 21 6180 6418 E shanghai renishaw com www renishaw com cn HPGA TSI 3 TSI 3 C HSI HPGA TSI 3 TSI 3 C HSI HPGA UK EU FCC 0...

Page 9: ...harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation 47 CFR Section 15 21 The user is cautioned that any changes or m...

Page 10: ...expense Notwithstanding any other lease or licence agreement that may pertain to or accompany the delivery of this computer software the rights of the United States Government and or its prime contra...

Page 11: ...ing on cutter grinder machines and CNC lathes Sense directions Probe X Y Z Arm sweep angle 90 typical Weight 3 9 kg 137 57 oz typical hub and base only Uni directional repeatability 3 0 m 2 sigma ARO...

Page 12: ...ace LPE1 LPE2 LPE3 Extension bars or Customer specific arm Probe module MP250 or LP2 Hub and base assembly Straight cable assembly Machine cabinet 90 Hub and base assembly NOTE A rear exit hub and bas...

Page 13: ...3 94 LPE3 150 5 91 LP2 probe 40 8 1 6 MP250 40 7 1 6 For a full range of stylus please contact Renishaw plc M8 x 25 3 off 13 0 51 minimum 13 0 51 minimum M8 x 25 3 off 109 4 29 25 0 98 135 5 31 67 5 2...

Page 14: ...ew with straight connector 26 1 1 03 18 8 0 74 135 5 31 118 8 4 68 8 5 0 33 36 1 42 27 1 06 42 1 65 73 2 87 47 2 1 86 44 4 1 75 HPGA 90 connector dimensions Dimensions 59 2 32 14 0 55 51 2 01 dimensio...

Page 15: ...d HSI interfaces Customer specific arm Machine controller TSI 3 interface or TSI 3 C interface Cables not supplied System installation HSI interface NOTE For part numbers please refer to page 34 LP2 M...

Page 16: ...12 Nm 7 37 lbf ft to 8 84 lbf ft Probe module MP250 or LP2 Extension bars Straight cable assembly 10 Nm to 12 Nm 7 37 lbf ft to 8 84 lbf ft Hub and base assembly Rotate coupling nut clockwise to secu...

Page 17: ...to 8 84 lbf ft Probe module MP250 or LP2 8 3 Nm 6 1 lbf ft Customer specific arm Straight cable assembly Rotate coupling nut clockwise to secure connector in position until no movement can be felt in...

Page 18: ...16 8 mm 0 315 in 8 mm 0 315 in System installation Installing the HPGA...

Page 19: ...les as a guide Fit roll pins supplied in base fixing kit Apply corrosion inhibitor to pins after fitting Roll pin 6 x 22 23 21 Drill 6 12 6 00 System installation 1 1 Conduit installation 1 Loosely fi...

Page 20: ...ol cabinet Where possible site the units away from potential sources of interference such as transformers and motor controllers System installation Alternative mounting M4 Depth 98 mm 3 86 in R R 34 6...

Page 21: ...19 System installation This page is intentionally left blank...

Page 22: ...robe For this reason the TSI 3 or TSI 3 C interface probe output must be ignored and the probe status from the HSI interface used 3 The HSI probe output remains active in the machine ready position To...

Page 23: ...7 N C 8 12 30 V Out 9 Screen 10 Supply 0 V 11 Supply 12 30 V 12 MRC ARC ARO MRO 18 V to 30 V 0 V 24 V 20 to 10 0 V Probe input Screen 0 Vdc 12 30 Vdc Machine controller SSR Power input Interface 24 V...

Page 24: ...ctor 6 way HSI connector 3 way Green 1 Yellow 2 Screen 3 NOTES 1 When the SSR is connected as normally open N O the MP250 will remain in the non triggered seated state if the power supply is interrupt...

Page 25: ...V 4 External LED 10 V 5 N O 6 Common 7 N C 8 12 30 V Out 9 Screen 10 Supply 0 V 11 Supply 12 30 V 12 MRC ARC ARO MRO 18 V to 30 V 0 V 24 V 20 to 10 0 V Probe input Screen 0 Vdc 12 30 Vdc Machine contr...

Page 26: ...SelZ No connection 4 Z O No connection 17 SelZ No connection 5 Z O No connection 18 ARC Arm ready command 6 ARO Arm ready output 19 MRC Machine ready command 7 MRO Machine ready output 20 NC No conne...

Page 27: ...hile motor is running typical 2 seconds Circuit protection Power supply protected against overcurrent and reverse connection System installation Input specification MRC ARC Output specification ARO an...

Page 28: ...t be a minimum time delay of 0 1 seconds 100 ms between one command being de activated and the other being activated If both outputs are active at the same time then the arm is unable to determine wha...

Page 29: ...27 System installation...

Page 30: ...or controls the HSI can draw its power from the machine s nominal 12 Vdc to 30 Vdc supply Where such a supply is not available the HSI can be powered using any 12 Vdc to 30 Vdc minimum 0 5 A power sup...

Page 31: ...ntion under warranty should be returned to your supplier Probe removal Cleaning the HPGA arm Ensure garter spring and runner faces are kept clean and clear of swarf build up M16 thread normal 10 Nm to...

Page 32: ...e recommended frequency of normal recalibration is dependent on the frequency of usage of the arm This may vary greatly depending on the application of the tool setting arm i e a typical jobbing shop...

Page 33: ...Calibration and probing speeds are not the same Review software Probing is being performed within the machine s acceleration deceleration zones Review software Arm not mounted as recommended i e on sh...

Page 34: ...Cause Action No probe output Damaged or dirty probe contacts Check condition of probe contacts If contacts are dirty clean using compressed air and a clean lint free cloth Probe not connected Check w...

Page 35: ...r TSI 3 C power machine down or alternatively disconnect 25 way D type connector for 5 seconds minimum and reconnect Symptom Cause Action Arm system responds to commands but does not acknowledge compl...

Page 36: ...R E cable 1 5 m long R E cable P CN21 0040 HPGA R E cable 3 m long R E cable P CN21 0041 HPGA R E cable 5 m long R E cable P CN21 0042 HPGA R E cable 10 m long S E cable A 5616 0092 HPGA 90 S E cable...

Page 37: ...tions These can be downloaded from our website at www renishaw com Styli H 1000 3200 Technical specifications guide Styli and accessories or visit our Online store at www renishaw com shop Probe softw...

Page 38: ...36 Notes...

Page 39: ......

Page 40: ...Renishaw plc New Mills Wotton under Edge Gloucestershire GL12 8JR United Kingdom T 44 0 1453 524524 F 44 0 1453 524901 E uk renishaw com www renishaw com For worldwide contact details visit www renis...

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